Continuous strand weaving pentagon pin looms and methods of use
11946174 ยท 2024-04-02
Inventors
Cpc classification
D03D33/00
TEXTILES; PAPER
D03D13/004
TEXTILES; PAPER
International classification
D03D13/00
TEXTILES; PAPER
Abstract
A method and a system for forming a pentagonal woven fabric including a pentagon pattern loom. The pentagon pattern loom includes loom pins. The loom pins are arranged in a pentagonal pattern to form a structure for engaging a continuous yarn strand. The loom pins include a first pin, a second pin, a third pin, a fourth pin, and a fifth pin positioned at the edges of the pentagonal pattern with center pins therebetween. A bias weaving process uses the continuous yarn strand for forming a top woven triangle fabric section, a bottom woven triangle fabric section, and a middle section of parallel yarn strand portions of the single continuous yarn strand. A second continuous weaving uses the continuous yarn strand as weft strands in the middle section of parallel yarn strand portions for forming a rectangular woven fabric section with remaining loom pins of the pentagonal pattern.
Claims
1. A method for forming a pentagonal woven fabric, said method comprising the steps of: providing a single continuous yarn strand for forming said pentagonal woven fabric; providing a pentagonal pattern loom, comprising: a loom frame; a plurality of loom pins perpendicularly embedded into said loom frame and protruding at a predetermined distance for engaging and holding said single continuous yarn strand, said plurality of loom pins arranged in a pentagonal pattern forming a structure for engaging said single continuous yarn strand, said loom pins comprising a first pin, a second pin, a third pin, a fourth pin, and a fifth pin positioned at the edges of said pentagonal pattern with center pins therebetween, wherein said first pin, said second pin, said third pin, and said fourth pin forming a hexagonal configuration, wherein at least two of said center pins are between said first pin and said fifth pin and at least two of said center pins are between said fourth pin and said fifth pin, said hexagonal configuration having: a first predetermined subset of said loom pins forming a top angled side of said hexagonal configuration; a second predetermined subset of said loom pins forming a bottom angled side of said hexagonal configuration; and a third predetermined subset of said loom pins forming two opposite straight sides of said hexagonal configuration, said two opposite straight sides connecting to said top angled side and said bottom angled side forming a loom pins spacing for said hexagonal configuration; at least two of said center pins between said first pin and said fifth pin and at least two of said center pins between said fourth pin and said fifth pin forming a triangular configuration; bias weaving using said single continuous yarn strand for forming a top woven triangle fabric section, a bottom woven triangle fabric section, and a middle section of parallel yarn strand portions of said single continuous yarn strand, said middle section forming a plurality of weaving warps for continuing to weave using said single continuous yarn strand; a continuous weaving using said single continuous yarn strand as weft strands in said middle section of parallel yarn strand portions for forming a rectangular woven fabric section with remaining loom pins in said triangular configuration of said pentagonal pattern, wherein upon completing said continuous weaving step, said top woven triangle fabric section, said bottom woven triangle fabric section, and said rectangular woven fabric section form a pentagonal woven fabric element using the single continuous yarn strand; and separating said pentagonal woven fabric element from said pentagonal pattern loom.
2. The method of claim 1, further comprising a step of beginning said bias weaving step by tying said single continuous yarn strand to a predetermined top loom pin.
3. The method of claim 1, further comprising measuring one wrap of said single continuous yarn strand around at least one of said loom pins for weaving said single continuous yarn strand through said rectangular woven fabric section in said triangular configuration of said pentagonal pattern.
4. The method of claim 1, further comprising advancing said continuous yarn strand in a U-shape configuration in said rectangular woven fabric section.
5. A method for forming a craft item comprising the steps of: using a plurality of interconnected pentagonal woven fabric segments placed adjacent to one another, each pentagonal woven fabric segment of said plurality of interconnected pentagonal woven fabric segments is formed by performing the steps of: providing a single continuous yarn strand for forming said pentagonal woven fabric segment; providing a pentagonal pattern loom comprising: a loom frame; a plurality of loom pins perpendicularly embedded into said loom frame and protruding at a predetermined distance for engaging and holding said single continuous yarn strand, said plurality of loom pins arranged in a pentagonal pattern forming a structure for engaging said single continuous yarn strand, said loom pins comprising a first pin, a second pin, a third pin, a fourth pin, and a fifth pin positioned at the edges of said pentagonal pattern with center pins therebetween, said first pin, said second pin, said third pin, and said fourth pin forming a hexagonal configuration, at least two of said center pins positioned between said first pin and said fifth pin and at least two of said center pins positioned between said fourth pin and said fifth pin, said hexagonal configuration having: a first predetermined subset of said loom pins forming a top angled side of said hexagonal configuration; a second predetermined subset of said loom pins forming a bottom angled side of said hexagonal configuration; and a third predetermined subset of said loom pins forming two opposite straight sides of said hexagonal configuration, said two opposite straight sides connecting to said top angled side and said bottom angled side forming a loom pins spacing for said hexagonal configuration; at least two of said center pins between said first pin and said fifth pin and at least two of said center pins between said fourth pin and said fifth pin forming a triangular configuration; bias weaving using said single continuous yarn strand for forming a top woven triangle fabric section, a bottom woven triangle fabric section, and a middle section of parallel yarn strand portions of said single continuous yarn strand, said middle section forming a plurality of weaving warps for continuing to weave using said single continuous yarn strand; a continuous weaving using said single continuous yarn strand as weft strands in said middle section of parallel yarn strand portions for forming a rectangular woven fabric section with remaining loom pins in said triangular configuration of said pentagonal pattern.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The novel features believed characteristic of the disclosed subject matter are set forth in claims that are filed herewith. The disclosed subject matter itself, however, as well as the preferred mode of use, further objectives, and advantages thereof, will best be understood by reference to the following detailed description of an illustrative embodiment when read in conjunction with the accompany drawings, wherein:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(17) One or more embodiments of the invention are described below. It should be noted that these and any other embodiments are exemplary and are intended to be illustrative of the invention rather than limiting. While the invention is widely applicable to different types of systems, it is impossible to include all the possible embodiments and contexts of the invention in this disclosure. Upon reading this disclosure, many alternative embodiments of the present invention will be apparent to persons of ordinary skill in the art.
(18) The detailed description set forth below in connection with the appended drawings is intended as a description of exemplary embodiments in which the presently disclosed process can be practiced. The term exemplary used throughout this description means serving as an example, instance, or illustration, and should not necessarily be construed as preferred or advantageous over other embodiments. The detailed description includes specific details for providing a thorough understanding of the presently disclosed method and system. However, it will be apparent to those skilled in the art that the presently disclosed process may be practiced without these specific details.
(19) In the present specification, an embodiment showing a singular component should not be considered limiting. Rather, the subject matter preferably encompasses other embodiments including a plurality of the same component, and vice-versa, unless explicitly stated otherwise herein. Moreover, applicants do not intend for any term in the specification or claims to be ascribed an uncommon or special meaning unless explicitly set forth as such. Further, the present subject matter encompasses present and future known equivalents to the known components referred to herein by way of illustration.
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(21) In addition to the tools that come with the kit, there is the need for the user to have yarn from which to make the hexagon woven fabric. In general, any worsted weight yarn may be used (for the standard spaced looms). There is a broad spectrum of yarns that can be used with the presently disclosed loom.
(22) Pins on the turtle loom 12 have different colors. Colored or brown pins 30, black pins 32, and white pins 34 have the same size and form integral pieces of hexagon loom pin arrangement 36. The upper and lower white pins 34 provide the connection for starting the hexagon weaving process. In addition, the turtle loom includes four black pins 32. The four black pins 32 are positioned at the other four corners not occupied by the two white pins. The four black pins 32 provide the position at which the hexagon weaving process shifts from bias weaving to traditional weaving, as further described below, in completing the hexagon woven fabric of the present disclosure. The black pins 32 and white pins 34 may be replaced by other means to indicate the location of these pins (for example, carved x and o or rings/lines near or around those pins), to guide the user in the weaving process. In such case, all of hexagon loom pin arrangement 36 may have the same color pins.
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(24) The two weaving methods are performed at different times in the weaving process and the pins are spaced so as to support the use of the two different weaving methods. This first method is sometimes referred to as bias weaving. The bias weaving method is used to create a top woven fabric triangle, a bottom woven fabric triangle, and vertical threads within the hexagon loom pin arrangements 36 which will serve as the warps for the traditional weaving described below. The vertical warps are formed, the upper and lower triangles are formed in the hexagon pattern.
(25) Once the triangles are formed, the method changes to the traditional weaving method. The traditional weaving method employs weaving back-and-forth over the warps. In doing so, a weaving needle 16 goes under and over the threads that were formed in the bias weaving method. Thus, the warps are the vertical threads in the pattern and provide the structure through which the weft thread may be woven over and under across the warps to create the center part of the hexagon pattern.
(26) Loom frame 20 may measure various sizes. This may include a much smaller or a much larger arrangement from which hexagons of smaller and larger sizes, respectively, may be formed.
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(32) Strand 72 then continues to the next available brown pin on the top left. The weaver, thus, weaves at the top and then guides the working thread down to the bottom which automatically performs the placement in the bottom. This continues until the completion of a top triangle woven fabric section and bottom triangle woven fabric section.
(33) At this point the horizontal yarn threads may show small arches within the weave. The arches indicate a proper tension in the woven fabric. In order to remove the arches, which is desirable for the construction of the hexagon woven fabric, packing comb 18 may be used to straighten those arched threads. The bias weaving method continues until the black pins are covered with the yarn and the working thread comes out at the bottom left black pin.
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(38) Once the last row is woven in the middle section, the weaver can remove the hexagon woven fabric 40 from the turtle loom. To take the hexagon off the loom with color-coded headed pins, first use the weaving needle to loosen the slip knot at the starting pin. Then, using the weaving needle 16, the process entails sliding off all loops of the pins along the one side of the hexagon. After that, it is easy to lift off the rest of a hexagon with fingers. For looms 12 with headless pins, this step is simply to slide off the hexagon woven fabric 40 from loom 12.
(39) The novel method of the present disclosure then entails pulling opposite corners and sides of the hexagon weave pattern and wiggling them a bit to even out the fabric. At that point, the hexagons are ready to be used, all ends are locked and will not unravel. For making a wide variety of items, many such hexagon weave patterns may be used.
(40) The presently disclosed subject matter may be used easily by both right- and left-handed users. The weaving instructions are in large identical for left-handed and right-handed users. Attention is needed, however, when weaving the first part of the hexagon using the bias method.
(41) A few simple rules pertaining to the right-handed or left-handed user apply. So, instead of clockwise, the left-handed user will work counterclockwise. This involves starting, as usual, at the top white pin, but when guiding the yarn to the bottom white pin, go around the pin from the left to right, or counterclockwise. This process calls for guiding the yarn back to the top, to the first round pin on the right of the white pin and going around back from the right to the left, or counterclockwise. The process, then continues working counterclockwise, always working around the next available brown pin. In addition, for the left-handed weaver, at the end of the bias weaving section, the yarn will come out at the right bottom black pin. From there, the process includes wrapping the yarn counterclockwise around the hexagon to measure the length of the yarn required to weave the middle section of the hexagon.
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(45) Alternative embodiments of the present process include weaving additional rows when using thinner worsted weight yarns. The recommended yarn is worsted weight yarn, and the presently disclosed loom has successfully woven a large variety of materials, including acrylics, blends, cotton, wool, rayon, silk materials that are fuzzy, shiny, nubby, marled, store-bought, even hand spun. The best way to determine whether a yarn will work is to weave a sample hexagon.
(46) However, even with the worsted category, some yarns are better than others. If the user works with a thinner worsted weight yarn and notices that the fabric weaves is just a little bit too loosely, the user can easily weave two or any multiple of two extra rows in the middle section of the hexagon to improve the density of the fabric.
(47) There are many choices in yarns that a weaver may use to practice the presently disclose subject matter. Every yarn is not perfect for every project. So, properly selecting a yarn weight will allow significantly more creativity in choices of the appropriate yarn. The standard yarn weight system provides yarn weights by referring to the thickness of the yarn.
(48) Yarn thicknesses may range from super fine to super bulky. Seven different standard categories of yarn weights, established by the Craft Yarn Council, assign specific weights of yarn according to how a yarn produces a somewhat predictable number of stitches when using a particular sized needle. The higher the number, the heavier the yarn and the fewer stitches per inch the weaver will get but ply doesn't always correlate to the weight of a yarn.
(49) Standards matter because, if the weaver knows that every bulky yarn is going to give around the same number of stitches (e.g., 12 to 15 stitches in four inches on size 9 to 11 needles) and he uses a pattern with bulky yarn and size 10 needles, he can use any kind of bulky yarn and get a similar result.
(50) Most yarn manufacturers make it easy to determine the weight of a particular yarn. Many mass-produced yarns use the yarn standards ranking system and will have the number and weight printed right on the label. Other manufacturers don't make it as easy but will say something like 24 stitches and 22 rows per four inches on size 4 needles.
(51) In various embodiments of the present disclosure, uses may include weight 1-2 for fine sett, 4 for the original pin spacing, and 5-6 for the bulky sett. Weight 3 can be accommodated by weaving extra rows and/or starting with a loop instead of a single string, as described above.
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(57) The user takes yarn strand 230 around fourth pin 222 from the right to the left and then backs up forming warp strand 234. The weaving process continues in a clockwise fashion. The user returns to the top of turtle loom 202 (towards first pin 216), where warp strand 234 is threaded from the left to the right around center pin 225 adjacent to first pin 216 at the top angle of loom pin arrangement.
(58) The user weaves at the top and then guides the working thread down to the bottom which automatically performs the placement in the bottom. This continues until the completion of a top woven triangle fabric section and a bottom woven triangle fabric section. At this point, the horizontal yarn threads may show small arches within the weave. The arches indicate a proper tension in the woven fabric. In order to remove the arches, which is desirable for the construction of the pentagonal woven fabric, packing comb 206 (as shown in
(59) At the end, woven triangles at the top and the bottom are formed, and the center section is filled with warping threads, as shown in
(60) In order to fill the center section or middle section with the warping threads, along with the remaining portion between sixth pin 226, seventh pin 228 and fifth pin 224, the continuous strand method used to weave triangles is furthered or continued. Here, yarn 244 advances in U-shapes. Here, the user advances yarn 244 in U-shapes, as shown in
(61) Further, rocker hook 204 is weaved from the right to the left, towards the space between the bottom corner (i.e., third pin 220) and the next pin (i.e., seventh pin 228), near the working yarn. Here, the open space at the right tip is used to easily move rocker hook 204 where it needs to go, as shown in
(62) The weaving continues until all center pins 225 toward fifth pin 224 i.e., the tip on the right of pins 212 are covered, as shown in
(63) After completion of the weaving, completed pentagonal woven fabric 214 is taken off from turtle loom 202. In order to take pentagonal woven fabric 214 off turtle loom 202, turtle loom 202 is turned and pentagonal woven fabric 214 is pushed off pins 212, as shown in
(64) Multiple pentagonal woven fabrics 214 can be combined to form an attractive item.
(65) The presently disclosed subject matter may be used easily by both right- and left-handed users. The weaving instructions are in large identical for left-handed and right-handed users. A few simple rules pertaining to the right-handed or left-handed user apply. In other words, for a right handed weaver, the tip of the pentagon loom points to the right such that when using the pentagon loom that at the beginning of the weaving the tip of the pentagon points into the direction of the weaving hand. Further, for a left handed weaver, the tip of the pentagon loom at the beginning of weaving points to the left. Instead of clockwise, the left-handed user will work counterclockwise. This involves starting, as usual, at first pin 216, but when guiding the yarn to fourth pin 222, go around fourth pin 222 from the left to right, or counterclockwise. This process calls for guiding the yarn back to the top, to the first pin on the right of the fourth pin 222 and going around back from the right to the left, or counterclockwise. The process, then continues working counterclockwise, always working around the next available pin 225. In addition, for the left-handed weaver, at the end of the bias weaving section, the yarn will come out at the right bottom pin (seventh pin 228). From there, the U-shaped weaving works identical for left and right handed users.
(66) Strands may be added or subtracted during the weaving process. In order to add a round, the next round is weaved, putting the yarn around the same pins of the previous round. In order to subtract or reduce a round, a pin is skipped on each side.
(67) The foregoing description of embodiments is provided to enable any person skilled in the art to make and use the subject matter. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the novel principles and subject matter disclosed herein may be applied to other embodiments without the use of the innovative faculty. The claimed subject matter set forth in the claims is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. It is contemplated that additional embodiments are within the spirit and true scope of the disclosed subject matter.
(68) The benefits and advantages that may be provided by the present invention has been described above regarding specific embodiments. These benefits and advantages, and any elements or limitations that may cause them to occur or to become more pronounced are not to be construed as critical, required, or essential features of any of any or all of the claims. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It is further understood that the terms comprises and/or comprising or includes and/or including, or any other variation thereof, are intended to be interpreted as nonexclusively including the elements or limitations which follow those terms. Accordingly, a system, method, or other embodiment that comprises a set of elements is not limited to only those elements, and may include other elements not expressly listed or inherent to the claimed embodiment. These terms when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more features, regions, integers, steps, operations, elements, components, and/or groups thereof.