SEMICONDUCTOR STRUCTURE AND MANUFACTURING METHOD THEREOF
20230223428 · 2023-07-13
Inventors
Cpc classification
H01L28/87
ELECTRICITY
H01L28/91
ELECTRICITY
International classification
Abstract
The present disclosure relates to a semiconductor structure and a manufacturing method thereof. The manufacturing method of a semiconductor structure includes: providing a substrate, where a plurality of first electrodes arranged at intervals are formed on the substrate; forming a dielectric layer on surfaces of the first electrodes, where a duration of a single purge required for forming the dielectric layer is greater than or equal to a first threshold; or forming a multi-dielectric-layers stack on the surfaces of the first electrodes, where a duration of a single purge required for forming a first dielectric layer of the multi-dielectric-layers stack is greater than or equal to the first threshold. The manufacturing method can improve the manufacturing process of the capacitor in the semiconductor structure, to avoid defects such as current leakages and relatively small capacitance values, thereby ensuring the electrical performance of the semiconductor structure.
Claims
1. A manufacturing method of a semiconductor structure, comprising: providing a substrate, wherein a plurality of first electrodes arranged at intervals are formed on the substrate; and forming a dielectric layer on surfaces of the first electrodes, wherein a duration of a single purge required for forming the dielectric layer is greater than or equal to a first threshold; or forming a multi-dielectric-layers stack on the surfaces of the first electrodes, wherein a duration of a single purge required for forming a first dielectric layer of the multi-dielectric-layers stack is greater than or equal to the first threshold.
2. The manufacturing method of a semiconductor structure according to claim 1, wherein the forming a dielectric layer comprises: depositing a dielectric layer precursor; purging a structure obtained after the dielectric layer precursor is deposited; oxidizing the dielectric layer precursor and converting the dielectric layer precursor into the dielectric layer; and purging a structure obtained after the dielectric layer is formed.
3. The manufacturing method of a semiconductor structure according to claim 2, wherein the dielectric layer precursor is deposited at a temperature less than or equal to a second threshold.
4. The manufacturing method of a semiconductor structure according to claim 3, wherein the second threshold comprises 260° C.
5. The manufacturing method of a semiconductor structure according to claim 3, wherein the dielectric layer precursor is deposited at a temperature ranging from 230° C. to 250° C.
6. The manufacturing method of a semiconductor structure according to claim 1, wherein a purge gas used in the process of forming the dielectric layer comprises nitrogen or argon.
7. The manufacturing method of a semiconductor structure according to claim 6, wherein in the process of forming the dielectric layer, a flow rate of the purge gas ranges from 800 sccm to 1600 sccm; and a pressure of the purge gas ranges from 0.2 torr to 2 torr.
8. The manufacturing method of a semiconductor structure according to claim 6, wherein in the process of forming the dielectric layer, a temperature of the purge gas ranges from 200° C. to 350° C.
9. The manufacturing method of a semiconductor structure according to claim 1, wherein the first threshold comprises 90 s or 100 s.
10. The manufacturing method of a semiconductor structure according to claim 1, wherein during the forming a dielectric layer on surfaces of the first electrodes, the duration of the single purge required for forming the dielectric layer ranges from 90 s to 120 s; and during the forming a multi-dielectric-layers stack on the surfaces of the first electrodes, the duration of the single purge required for forming the first dielectric layer of the multi-dielectric-layers stack ranges from 90 s to 120 s.
11. The manufacturing method of a semiconductor structure according to claim 1, wherein during the forming a multi-dielectric-layers stack on the surfaces of the first electrodes, a duration of a single purge required for forming another dielectric layer of the multi-dielectric-layers stack other than the first dielectric layer of the multi-dielectric-layers stack is less than a duration of the single purge required for forming the first dielectric layer of the multi-dielectric-layers stack.
12. The manufacturing method of a semiconductor structure according to claim 11, wherein the multi-dielectric-layers stack comprises a plurality of zirconium oxide dielectric layers and aluminum oxide dielectric layers, the zirconium oxide dielectric layers and the aluminum oxide dielectric layers are alternately arranged in a stacked manner; and the first dielectric layer of the multi-dielectric-layers stack is one of the zirconium oxide dielectric layers.
13. The manufacturing method of a semiconductor structure according to claim 12, wherein a dielectric layer precursor of each of the zirconium oxide dielectric layers comprises a metal zirconium source; and a dielectric layer precursor of each of the aluminum oxide dielectric layers comprises a metal aluminum source.
14. The manufacturing method of a semiconductor structure according to claim 1, wherein during the forming a multi-dielectric-layers stack on the surfaces of the first electrodes, two adjacent dielectric layers are made of different materials, and two adjacent dielectric layers comprise at least one wide-bandgap dielectric layer.
15. The manufacturing method of a semiconductor structure according to claim 14, wherein the wide-bandgap dielectric layer comprises an aluminum oxide dielectric layer.
16. The manufacturing method of a semiconductor structure according to claim 1, further comprising: forming a plurality of second electrodes on a surface of the dielectric layer; wherein one of the first electrodes, one of the second electrodes, and the dielectric layer located between the first electrode and the second electrode form a capacitor.
17. A semiconductor structure, comprising: a substrate and a plurality of capacitors formed on the substrate, wherein each of the capacitors comprises a first electrode, a second electrode and at least one dielectric layer located between the first electrode and the second electrode; and the capacitors are formed by using the manufacturing method of a semiconductor structure according to claim 1.
18. The semiconductor structure according to claim 17, wherein the first electrode comprises a columnar electrode, and a second electrode accommodating hole is provided between adjacent first electrodes; and the second electrode is located in the second electrode accommodating hole.
19. The semiconductor structure according to claim 17, wherein the at least one dielectric layer comprises a plurality of zirconium oxide dielectric layers and aluminum oxide dielectric layers, the zirconium oxide dielectric layers and the aluminum oxide dielectric layers are alternately arranged in a stacked manner; and a first dielectric layer close to the first electrode is the zirconium oxide dielectric layer.
20. The semiconductor structure according to claim 19, wherein a thickness of the first dielectric layer close to the first electrode ranges from 3.5 nm to 5.5 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] To describe the technical solutions in the embodiments of the present application or in the conventional art more clearly, the following briefly describes the accompanying drawings required for describing the embodiments or the conventional art. Apparently, the accompanying drawings in the following description show merely some embodiments of the present application, and a person of ordinary skill in the art may still derive other accompanying drawings from these accompanying drawings without creative efforts.
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REFERENCE NUMERALS
[0052] 1-Substrate, and 11-Memory node contact structure; 2-Capacitor, 21-First electrode, 22-Second electrode, 23-Dielectric layer; 231-ZrO.sub.2 dielectric layer, 232-Al.sub.2O.sub.3 dielectric layer; 3-Dielectric-layer set, 31-First silicon nitride layer, 32-Silicon oxide layer, 33-Second silicon nitride layer; 4-Hard mask; 210-First electrode material layer; H1-First electrode accommodating hole, H21-Basic second electrode accommodating hole, H2-Second electrode accommodating hole; T1-Thickness of a first ZrO.sub.2 dielectric layer, T2-Thickness of the Al.sub.2O.sub.3 dielectric layer, and T3-Thicknesses of the other ZrO.sub.2 dielectric layers.
DETAILED DESCRIPTION
[0053] To facilitate the understanding of the present application, the present application is described more completely below with reference to the accompanying drawings. The embodiments of the present application are shown in the accompanying drawings. However, the present application may be embodied in various forms without being limited to the embodiments described herein. These embodiments are provided in order to make the present application more thorough and comprehensive.
[0054] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present application. The terms mentioned herein are merely for the purpose of describing specific embodiments, rather than to limit the present application.
[0055] It should be understood that when an element or layer is described as “on”, “adjacent to”, “connected to” or “coupled to” another element or layer, it can be on, adjacent to, connected to, or coupled to the another element or layer directly, or intervening elements or layers may be present. On the contrary, when an element is described as “directly on”, “directly adjacent to”, “directly connected to” or “directly coupled to” another element or layer, there are no intervening elements or layers.
[0056] It should be understood that although terms such as first and second may be used to describe various elements, components, regions, layers, doped types and/or sections, these elements, components, regions, layers, doped types and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer, doped type or section from another element, component, region, layer, doped type or section. Therefore, without departing from the teachings of the present disclosure, the first element, component, region, layer, doped type or section discussed below may a second element, component, region, layer or section.
[0057] Spatial relationship terms such as “under”, “beneath”, “lower”, “below”, “above”, and “upper” can be used herein to describe the relationship shown in the figure between one element or feature and another element or feature. It should be understood that in addition to the orientations shown in the figure, the spatial relationship terms further include different orientations of used and operated devices. For example, if a device in the accompanying drawings is turned over and described as being “beneath another element”, “below it”, or “under it”, the device or feature is oriented “on” the another element or feature. Therefore, the exemplary terms “beneath” and “under” may include two orientations of above and below. In addition, the device may further include other orientations (for example, a rotation by 90 degrees or other orientations), and the spatial description used herein is interpreted accordingly.
[0058] In this specification, the singular forms of “a”, “an” and “the/this” may also include plural forms, unless clearly indicated otherwise. It should also be understood that the terms such as “including/comprising” and “having” indicate the existence of the stated features, wholes, steps, operations, components, parts or combinations thereof. However, these terms do not exclude the possibility of the existence of one or more other features, wholes, steps, operations, components, parts or combinations thereof. In this case, in this specification, the term “and/or” includes any and all combinations of related listed items.
[0059] Embodiments of the present disclosure are described herein with reference to cross-sectional illustrations that are schematic diagrams of idealized embodiments (and intermediate structures) of the present disclosure, such that variations shown in the shapes can be contemplated due to, for example, manufacturing techniques and/or tolerances. Therefore, the embodiments of the present disclosure should not be limited to the specific shapes of the regions shown herein, but include shape deviations due to, for example, manufacturing technologies. The regions shown in the figure are schematic in nature their shapes are not intended to show the actual shapes of the regions of the device and limit the scope of the present disclosure.
[0060] As a commonly used semiconductor memory in electronic devices such as computers, a dynamic random access memory (DRAM) always includes a plurality of memory cells. The memory cells include: capacitors and transistors electrically connected to the capacitors. Capacitors are typically formed by first electrodes, second electrodes, and dielectric layers located between the first electrodes and the second electrodes. There are one or more dielectric layers.
[0061] It can be understood that in some embodiments, the first electrodes are columnar. The dielectric layer always needs to cover sidewalls of the first electrodes, that is, needs to be formed in the trenches of adjacent first electrodes. Considering the material and formation process of the dielectric layer, the step coverage of the dielectric layer is generally poor. As a result, the dielectric layer deposited on the sidewalls of the first electrodes is non-uniform. For example, a part of the dielectric layer at the bottoms of the first electrodes is relatively thin, while a part of the dielectric layer at the tops of the first electrodes is relatively thick, resulting in a relatively smaller capacitance value of the capacitor. In addition, the bottom of the dielectric layer is relatively thin, which is also likely to cause current leakages of the first electrodes.
[0062] Based on this, with reference to
[0063] S11: Provide a substrate, where a plurality of first electrodes arranged at intervals are formed on the substrate;
[0064] S12: Form a dielectric layer on surfaces of the first electrodes, where a duration of a single purge required for forming the dielectric layer is greater than or equal to a first threshold. The value of the first threshold may be set according to an actual requirement. The first threshold is, for example, 90 s or 100 s.
[0065] In some embodiments, the first threshold is 90 s. Correspondingly, the duration of a single purge required for forming the dielectric layer ranges from 90 s to 120 s. For example, the duration of the single purge required for forming the dielectric layer is 90 s, 100 s, 110 s or 120 s.
[0066] With reference to
[0067] S11: Provide a substrate, where a plurality of first electrodes arranged at intervals are formed on the substrate.
[0068] S12′ : Form a multi-dielectric-layers stack on surfaces of the first electrodes, where a duration of a single purge required for forming a first dielectric layer of the multi-dielectric-layers stack is greater than or equal to the first threshold.
[0069] In this case, the value of the first threshold may be set according to an actual requirement. The first threshold is, for example, 90 s or 100 s.
[0070] In some embodiments, the first threshold is 90 s. Correspondingly, the duration of a single purge required for forming the first dielectric layer of the multi-dielectric-layers stack ranges from 90 s to 120 s. For example, the duration of the single purge required for forming the dielectric layer is 90 s, 100 s, 110 s or 120 s.
[0071] In addition, in some embodiments, a duration of a single purge required for forming another dielectric layer of the multi-dielectric-layers stack other than the first dielectric layer of the multi-dielectric-layers stack is less than that of the single purge required for forming the first dielectric layer of the multi-dielectric-layers stack. That is, after the first dielectric layer of the multi-dielectric-layers stack is formed, the duration of the single purge required in the process of forming the another dielectric layer of the multi-dielectric-layers stack may be properly reduced, to improve the product efficiency of the semiconductor structure.
[0072] In the embodiments of the present disclosure, the duration of the single purge required in the process of forming the dielectric layer or the duration of the single purge required for forming the first dielectric layer in the multi-dielectric-layers stack is limited. For example, the duration of the foregoing single purge is greater than or equal to the first threshold. In this way, a single purge with a longer duration can reduce or eliminate the residual water vapor that may occur during the formation of the dielectric layer, and improve the stability of the dielectric layer formation process, to ensure that a uniform dielectric layer is formed on the first electrodes, thereby improving the electrical performance of the capacitor, and avoiding current leakages and relatively small capacitance values due to the relatively small thickness of the partial dielectric layer.
[0073] It can be understood that the dielectric layer is always made of a high-k material. For example, the dielectric layer may be made of aluminum oxide (Al.sub.2O.sub.3), hafnium oxide (HfO.sub.2), hafnium oxynitride (HfON), ZrO.sub.2, tantalum oxide (Ta.sub.2O.sub.5), titanium oxide (TiO.sub.2), or strontium titanium oxide material (SrTiO.sub.3).
[0074] Based on this, in some embodiments, with reference to
[0075] S21: Deposit a dielectric layer precursor;
[0076] S22: Purge a structure obtained after the dielectric layer precursor is deposited;
[0077] S23: Oxidize the dielectric layer precursor and convert the dielectric layer precursor into the dielectric layer; and
[0078] S24: Purge a structure obtained after the dielectric layer is formed.
[0079] The single purge time mentioned in some of the foregoing embodiments may be the purge time in step S22 and the purge time in step S24.
[0080] It needs to be supplemented that in some embodiments, before step S21, the formation process of the dielectric layer further includes step S20.
[0081] S20: Pre-process a to-be-deposited surface of a dielectric layer precursor.
[0082] For example, ozone (O.sub.3) is used to pre-process the to-be-deposited surface of the dielectric layer precursor. In this way, an O—H bond can be formed on the to-be-deposited surface of the dielectric layer precursor to enhance the adsorption capacity of the to-be-deposited surface to the dielectric layer precursor, thereby facilitating the conformal growth of the dielectric layer in the trench.
[0083] In addition, in the process of performing steps S22 and S24, limiting the duration of the single purge can effectively reduce or eliminate the residual water vapor caused by the O—H bond during the formation of the dielectric layer, and improve the stability of the dielectric layer formation process, thereby ensuring that the dielectric layer formed on the first electrodes is uniform.
[0084] It can be understood that the deposition quality of the dielectric layer precursor and the purge quality during the formation of the dielectric layer are likely to directly affect the dielectric constant and film-forming quality of the dielectric layer. Based on this, the embodiments of the present disclosure provide some specific and feasible implementations for the deposition temperature of the dielectric layer precursor, the type, flow rate, pressure and temperature of the purge gas during the formation of the dielectric layer, which, however, is not limited thereto.
[0085] In some embodiments, the dielectric layer precursor is deposited at a temperature less than or equal to a second threshold. The value of the second threshold may be set according to an actual requirement.
[0086] In some embodiments, the second threshold includes 260° C.
[0087] In some embodiments, the dielectric layer precursor is deposited at a temperature ranging from 230° C. to 250° C. For example, the dielectric layer precursor is deposited at a temperature of 230° C., 240° C. or 250° C.
[0088] In the embodiment of the present disclosure, by controlling the deposition temperature of the dielectric layer precursor to be less than the second threshold, a lower deposition temperature can be used for improving lattice structure of the dielectric layer precursor to effectively increase the dielectric constant of the dielectric layer. Therefore, under the same size condition, the amount of charge stored by the capacitor can be increased, to increase the capacitance value of the capacitor where the dielectric layer is located, thereby avoiding improving reading and writing efficiency and increasing energy consumption.
[0089] In some embodiments, a purge gas used in the process of forming the dielectric layer includes nitrogen or argon.
[0090] In some embodiments, in the process of forming the dielectric layer, a flow rate of the purge gas ranges from 800 sccm to 1600 sccm. For example, the flow rate of the purge gas is 800 sccm, 900 sccm, 1000 sccm, 1200 sccm, 1500 sccm or 1600 sccm.
[0091] In some embodiments, in the process of forming the dielectric layer, a pressure of the purge gas ranges from 0.2 torr to 2 torr. For example, the pressure of the purge gas is 0.2 torr, 0.5 torr, 0.8 torr, 1.0 torr, 1.5 torr or 2 torr.
[0092] In some embodiments, in the process of forming the dielectric layer, the temperature of the purge gas ranges from 200° C. to 350° C. For example, the temperature of the purge gas is 200° C., 220° C., 250° C., 280° C., 300° C., 320° C. or 350° C.
[0093] It is worth mentioning that in some embodiments, a capacitor includes a plurality of dielectric layers located between a first electrode and a second electrode. Two adjacent dielectric layers are made of different materials, and two adjacent dielectric layers include at least one wide-bandgap dielectric layer. In this way, the wide-bandgap dielectric layer can be used to further decrease a risk that current leakages occur to the capacitor.
[0094] In this case, the wide-bandgap dielectric layer is referred to as a dielectric layer of which a band gap is greater than 2.2 eV at a room temperature such as 25° C. or 20° C.
[0095] In addition, process conditions under which different dielectric layers are formed can be different and are set according to an actual requirement.
[0096] In some embodiments, a first dielectric layer of the multi-dielectric-layers stack formed on the surfaces of the first electrodes is the ZrO.sub.2 dielectric layer.
[0097] In some embodiments, the wide-bandgap dielectric layer is an aluminum oxide (Al.sub.2O.sub.3) dielectric layer.
[0098] In some embodiments, a plurality of dielectric layers are a plurality of zirconium oxide (ZrO.sub.2) dielectric layers and Al.sub.2O.sub.3 dielectric layers, the ZrO.sub.2 dielectric layers and the Al.sub.2O.sub.3 dielectric layers are alternately arranged in a stacked manner.
[0099] In this case, the ZrO.sub.2 dielectric layers and the Al.sub.2O.sub.3 dielectric layers both have relatively high dielectric constants. In addition, compared with the ZrO.sub.2 dielectric layer, the Al.sub.2O.sub.3 dielectric layer has a wider band gap, thereby having a better anti-leakage capability.
[0100] In the embodiments of the present disclosure, two kinds of high-k materials with different dielectric constants and different band gaps are used to form a plurality of dielectric layers in the capacitors through discrete arrangement, which can ensure that the capacitors have optimal electrical performance.
[0101] Based on this, in some embodiments, step S12′ of forming the multi-dielectric-layers stack on surfaces of the first electrodes includes: forming a plurality of ZrO.sub.2 dielectric layers and Al.sub.2O.sub.3 dielectric layers, the ZrO.sub.2 dielectric layers and the Al.sub.2O.sub.3 dielectric layers are alternately arranged in a stacked manner on the surfaces of the first electrodes, where the first dielectric layer of the multi-dielectric-layers stack is one of the ZrO.sub.2 dielectric layers.
[0102] In some embodiments, a dielectric layer precursor of each of the ZrO.sub.2 dielectric layers includes a metal zirconium source. The metal zirconium source is, for example, a zirconium-containing gas.
[0103] In some embodiments, a dielectric layer precursor of each of the Al.sub.2O.sub.3 dielectric layers includes a metal aluminum source. The metal aluminum source is, for example, an aluminum-containing gas.
[0104] It can be understood that the dielectric layer precursor may be in a different form such as a gaseous, liquid or solid form in a different deposition environment (for example, under a different temperature and pressure). This is not limited in the embodiments of the present disclosure.
[0105] It needs to be supplemented that in some embodiments, with reference to
[0106] S13: Form a plurality of second electrodes on a surface of the dielectric layer.
[0107] In this way, one of the first electrodes, one of the second electrodes, and the dielectric layer located between the first electrode and the second electrode form a capacitor.
[0108] Based on the foregoing description, the manufacturing method of a semiconductor structure provided in the embodiments of the present disclosure effectively improves the manufacturing process of the capacitor in the semiconductor structure, to avoid defects such as current leakages and relatively small capacitance values due to the relatively small thickness of a partial dielectric layer, thereby ensuring the electrical performance of the semiconductor structure.
[0109] With reference to
[0110] In an example, the substrate 1 includes but is not limited to a silicon substrate or a silicon-based substrate.
[0111] In some embodiments, the substrate 1 may be provided with circuit structures or electronic components connected to the capacitor 2. The circuit structures or electronic components may be set according to an actual requirement, and are not limited in the embodiments of the present disclosure.
[0112] With reference to
[0113] It can be understood that the dielectric layer 23 is located between the first electrode 21 and the second electrode 22. In an example that the first electrode 21 is columnar, the dielectric layer 23 covers at least sidewalls (that is, the sidewalls of the first electrodes 21) of a second electrode accommodating hole between adjacent first electrodes 21. The second electrode 22 is disposed on the surface of a part of the dielectric layer 23 located in the second electrode accommodating hole.
[0114] The capacitor 2 in the embodiments of the present disclosure is obtained by using the manufacturing method in the foregoing embodiments. There are one or more dielectric layers 23 in the capacitor 2. The dielectric layer 23 is always made of a high-k material such as Al.sub.2O.sub.3, HfO.sub.2, HfON, ZrO.sub.2, Ta.sub.2O.sub.5, TiO.sub.2 or SrTiO.sub.3.
[0115] In some embodiments, with reference to
[0116] In this case, the ZrO.sub.2 dielectric layers 231 and the Al.sub.2O.sub.3 dielectric layers 232 both have relatively high dielectric constants. In addition, compared with the ZrO.sub.2 dielectric layer 231, the Al.sub.2O.sub.3 dielectric layer 232 has a wider band gap, thereby having a better anti-leakage capability.
[0117] In addition, the thicknesses of different dielectric layers 23 made of the same material in the capacitor 2 may be same or different.
[0118] In some embodiments, a thickness of the first dielectric layer 23 close to the first electrode 21 ranges from 3.5 nm to 5.5 nm.
[0119] For example, with reference to
[0120] In some embodiments, the thicknesses T3 of other ZrO.sub.2 dielectric layers 231 than the first ZrO.sub.2 dielectric layer 231 are the same. In some embodiments, the thicknesses T2 of different ZrO.sub.2 dielectric layers 232 are the same.
[0121] It can be understood that the dielectric layers 23 in the capacitor 2 may also be made of two high-k materials, with different dielectric constants and band gaps, arranged at intervals. With reference to
[0122] Based on the foregoing description, in the embodiments of the present disclosure, two kinds of high-k materials with different dielectric constants and different band gaps are used to form the plurality of dielectric layers in the capacitors 2 through discrete arrangement, which can ensure that the capacitors 2 have optimal electrical performance
[0123] To more clearly describe the semiconductor structure and the manufacturing method thereof provided by the embodiments of the present disclosure, description is made below in detail by using the semiconductor structure used in the DRAM device as an example.
[0124] It can be understood that the semiconductor structure used in the DRAM device always includes a plurality of memory cells. The memory cells include: capacitors 2 and transistors electrically connected to the capacitors 2. The transistors include gates, source regions and drain regions. The gates of the transistors are used for electrical connection with word lines. The source regions of the transistors are used to form bit line contact regions to be electrically connected to bit lines by using bit line contact structures. The drain regions of the transistors are used to form memory node contact regions to be electrically connected to the capacitors 2 by using memory node contact structures. The capacitor 2 includes a first electrode 21, a second electrode 22 and at least one dielectric layer 23 located between the first electrode 21 and the second electrode 22. The capacitor 2 may be formed by using the foregoing manufacturing method in the following manufacturing process.
[0125] With reference to FIG. (a) and FIG (b) in
[0126] As shown in FIG (b) in
[0127] In another example, the dielectric-layer set 3 includes a boro-phospho-dilicate glass (BPSG) and a silicon nitride layer laminated sequentially along a direction away from the substrate 1.
[0128] In addition, the dielectric-layer set 3 is formed through a deposition process, which includes, but is not limited to a physical vapor deposition (PVD), a chemical vapor deposition (CVD), an atomic Layer deposition (ALD) or a furnace tube deposition process.
[0129] With reference to FIG. (a) and FIG (b) in
[0130] In some embodiments, the hard mask 4 may be formed by depositing a nitride, an oxide, a carbon or an organic anti-reflection (ARC) material.
[0131] It can be understood that the hard mask 4 and the corresponding contact dielectric layer in the dielectric-layer set 3 are made of different materials. In an example, with reference to
[0132] In addition, the opening pattern in the hard mask 4 may be made through a photolithography process or self-aligned double patterning (SADP).
[0133] With reference to FIG (a) and FIG (b) in
[0134] The foregoing first electrode accommodating holes H1 may be made through the dry etching process or in another manner.
[0135] In some embodiments, the plurality of first electrode accommodating holes H1 are arranged in an array, and the first electrode accommodating holes H1 in adjacent rows are disposed in a staggered manner.
[0136] In some embodiments, a structure obtained after the hard mask 4 is removed, to ensure the quality of exposed surfaces of the memory node contact structures 11, thereby ensuring the electrical performance of the memory node contact structures 11.
[0137] With reference to FIG (a) and FIG (b) in
[0138] In some embodiments, the first electrode material layer 210 may be made of a conductive material such as titanium nitride (TIN), titanium (Ti) or tungsten (W).
[0139] It can be understood that the first electrode 21 may be connected to the memory node contact structure 11 directly or by using another conductive layer. For example, the first electrode 21 is connected to the memory node contact structure 11 by using a substrate layer. Correspondingly, in some examples, before the first electrode material layer 210 is deposited, a substrate material layer may be deposited first, and then the first electrode material layer 210 is deposited on the surface of the substrate material layer.
[0140] In some embodiments, the substrate material layer may be made of a TIN material.
[0141] With reference to FIG (a) and FIG (b) in
[0142] With reference to FIG (a) and FIG (b) in
[0143] In some embodiments, a plurality of adjacent first electrodes 21 may correspond to a same second electrode 22. In this way, the basic second electrode accommodating holes H21 can be properly set according to the arrangement positions of the first electrodes 21. For example, with reference to FIG (a) in
[0144] With reference to FIG (a) and FIG (b) in
[0145] In some embodiments, the silicon oxide layer 32 may be removed partially through wet etching with, for example, a hydrofluoric acid (HF) solution.
[0146] With reference to FIG (a) and FIG (b) in
[0147] In addition, the first silicon nitride layer 31 may be a support layer of the dielectric layer 23.
[0148] With reference to
[0149] S20: Pre-process a to-be-deposited surface of a dielectric layer precursor in a first stage t1.
[0150] For example, O.sub.3 is used to pre-process the to-be-deposited surface of the dielectric layer precursor. In this way, an O-H bond can be formed on the to-be-deposited surface of the dielectric layer precursor to enhance the adsorption capacity of the to-be-deposited surface to the dielectric layer precursor, thereby facilitating the conformal growth of the dielectric layer 23 in the second electrode accommodating holes H2.
[0151] S21: Deposit the dielectric layer precursor in a second stage t2.
[0152] In this case, different dielectric layers 23 correspond to different deposited dielectric layer precursors.
[0153] In some embodiments, the first dielectric layer 23 is the ZrO.sub.2 dielectric layer, and its corresponding dielectric layer precursor includes a metal zirconium source. The metal zirconium source is, for example, a zirconium-containing gas.
[0154] In some embodiments, the second dielectric layer 23 is the Al.sub.2O.sub.3 dielectric layer and its dielectric layer precursor includes a metal aluminum source. The metal aluminum source is, for example, an aluminum-containing gas.
[0155] For example, optionally, the dielectric layer precursor is deposited at a temperature of 230° C., 240° C. or 250° C.
[0156] S22: Purge a structure obtained after the dielectric layer precursor is deposited in a third stage t3.
[0157] In some embodiments, the purge gas is, for example, nitrogen or argon.
[0158] In some embodiments, the purge duration is 90 s, 100 s, 110 s or 120 s.
[0159] In some embodiments, the flow rate of the purge gas is 800 sccm, 900 sccm, 1000 sccm, 1200 sccm, 1500 sccm or 1600 sccm.
[0160] In some embodiments, the pressure of the purge gas is 0.2 torr, 0.5 torr, 0.8 torr, 1.0 torr, 1.5 torr or 2 torr.
[0161] In some embodiments, the temperature of the purge gas is 200° C., 220° C., 250° C., 280° C., 300° C., 320° C. or 350° C.
[0162] S23: Oxidize the dielectric layer precursor and convert the dielectric layer precursor into the dielectric layer 23 in a fourth stage t4.
[0163] For example, oxygen (O.sub.2) is introduced or other substances with oxidizing properties are provided, to oxidize the dielectric layer precursor, thereby obtaining the dielectric layer 23.
[0164] S24: Purge a structure obtained after the dielectric layer 23 is formed in a fifth stage t5.
[0165] In some embodiments, the purge gas is, for example, nitrogen or argon.
[0166] In some embodiments, the purge duration is 90 s, 100 s, 110 s or 120 s.
[0167] In some embodiments, the flow rate of the purge gas is 800 sccm, 900 sccm, 1000 sccm, 1200 sccm, 1500 sccm or 1600 sccm.
[0168] In some embodiments, the pressure of the purge gas is 0.2 torr, 0.5 torr, 0.8 torr, 1.0 torr, 1.5 torr or 2 torr.
[0169] In some embodiments, the temperature of the purge gas is 200° C., 220° C., 250° C., 280° C., 300° C., 320° C. or 350° C.
[0170] Based on the foregoing description, a uniform dielectric layer 23 can be formed, and it is ensured that the dielectric layer 23 has a relatively high dielectric constant and relatively stable anti-leakage performance
[0171] With reference to FIG (a) and FIG (b) in
[0172] In some embodiments, the second electrodes 22 may be made of a conductive material such as TIN, Ti or W.
[0173] The technical characteristics of the foregoing examples can be employed in arbitrary combinations. To provide a concise description of these examples, all possible combinations of all technical characteristics of the embodiment may not be described; however, these combinations of technical characteristics should be construed as disclosed in the description as long as no contradiction occurs.
[0174] Only several embodiments of the present application are described in detail above, but they should not therefore be construed as limiting the scope of the present application. It should be noted that those of ordinary skill in the art can further make variations and improvements without departing from the conception of the present application. These variations and improvements all fall within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope defined by the claims.