MEMS resonator with beam segments having predefined angular offset to each other and to resonator silicon crystal orientation
11897757 ยท 2024-02-13
Assignee
Inventors
- Renata M. Berger (Palo Alto, CA, US)
- Ginel C. Hill (Sunnyvale, CA)
- Paul M. Hagelin (Saratoga, CA)
- Charles I. Grosjean (Los Gatos, CA)
- Aaron Partridge (Cupertino, CA)
- Joseph C. Doll (Mountain View, CA)
- Markus Lutz (Mountain View, CA, US)
Cpc classification
B81B3/0024
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present inventions, in one aspect, are directed to micromachined resonator comprising: a first resonant structure extending along a first axis, wherein the first axis is different from a crystal axis of silicon, a second resonant structure extending along a second axis, wherein the second axis is different from the first axis and the crystal axis of silicon and wherein the first resonant structure is coupled to the second resonant structure, and wherein the first and second resonant structures are comprised of silicon (for example, substantially monocrystalline) and include an impurity dopant (for example, phosphorus) having a concentrations which is greater than 10.sup.19 cm.sup.3, and preferably between 10.sup.19 cm.sup.3 and 10.sup.21 cm.sup.3.
Claims
1. A micromachined resonator comprising: a first structure formed from a silicon wafer having a crystallographic orientation, the first structure having a length extending along a first axis, the first axis having a predetermined angular offset from the crystallographic orientation, the first structure to move in resonant motion; and a second structure also formed from the silicon wafer, the second structure having a length extending along a second axis, the second axis having a predetermined angular offset from each of the first axis and the crystallographic orientation, the second structure to move in resonant motion; wherein the predetermined angular offset of the second axis from the crystallographic orientation is less than forty-five degrees and is the negative of the predetermined angular offset of the first axis from the crystallographic orientation; and wherein the first structure and the second structures are structurally coupled, wherein a resonant frequency of the micromachined resonator is dependent on the first structure and the second structure, and wherein the first structure and the second structure each include an impurity dopant having concentration which is greater than 10.sup.19 cm.sup.3.
2. The micromachined resonator of claim 1 wherein the impurity dopant is one of phosphorus, arsenic, bismuth or antimony.
3. The micromachined resonator of claim 1 wherein the concentration of impurity dopant is non-uniform within at least one of the first structure and the second structure.
4. The micromachined resonator of claim 3 wherein the first structure has a cross-sectional axis that is orthogonal to the first axis and wherein the impurity dopant has a maximum concentration within the first structure along the cross-sectional axis of the first structure at each surface of the first structure and a minimum concentration within the first structure at a point intermediate to surfaces of the first structure and wherein the second structure has a cross-sectional axis that is orthogonal to the second axis and wherein the impurity dopant has a maximum concentration within the second structure along the cross-sectional axis of the second structure at each surface of the second structure and a minimum concentration within the second structure at a point intermediate to surfaces of the second structure.
5. The micromachined resonator of claim 1 wherein the first structure and the second structure are respective sections of a beam and the first axis and the second axis are at a relative angle to one another that is not an integer multiple of ninety degrees.
6. The micromachined resonator of claim 1 further comprising an anchor, wherein the first structure has a first end coupled to the anchor and a second end and wherein the second structure has a first end coupled to the second end of the first structure and a second end that is free to move.
7. The micromachined resonator of claim 1 further comprising an anchor, wherein the first structure has a first end coupled to the anchor and a second end that is free to move and wherein the second structure has a first end coupled to the anchor and a second end that is free to move.
8. The micromachined resonator of claim 7 wherein the first structure has a mass that is to move and a first flexure proximate to the first end of the first structure, the first flexure coupling the mass of the first structure to the anchor, and wherein the second structure has a mass that is to move and a second flexure proximate to the first end of the second structure, the second flexure coupling the mass of the second structure to the anchor.
9. The micromachined resonator of claim 1 wherein a ratio of the length of the first structure along the first axis to the length of the second structure along the second axis is not equal to one.
10. An integrated circuit package comprising: a die; a micromachined resonator on the die, the micromachined resonator having a first structure formed from a silicon wafer having a crystallographic orientation, the first structure having a length extending along a first axis, the first axis having a predetermined angular offset from the crystallographic orientation, the first structure to move in resonant motion, a second structure also formed from the silicon wafer, the second structure having a length extending along a second axis, the second axis having a predetermined angular offset from each of the first axis and the crystallographic orientation, the second structure to move in resonant motion, wherein the predetermined angular offset of the second axis from the crystallographic orientation is less than forty-five degrees and is the negative of the predetermined angular offset of the first axis from the crystallographic orientation, and wherein the first structure and the second structures are structurally coupled, wherein a resonant frequency of the micromachined resonator is dependent on the first structure and the second structure, and wherein the first structure and the second structure each include an impurity dopant having concentration which is greater than 10.sup.19 cm.sup.3; and at least one electrode to sense the resonant frequency of the micromachined resonator; wherein the die has at least one electrical contact to provide an output signal dependent on the sensed resonant frequency of the micromachined resonator.
11. The integrated circuit package of claim 10 wherein: the die is a first die; and the integrated circuit package comprises a second die, the second die comprising CMOS circuits.
12. The integrated circuit package of claim 11 wherein the first die is electrically coupled to the second die by at least one of a set of one or more bond wires or a set of one or more solder bumps.
13. The integrated circuit package of claim 11 wherein the second die comprises a temperature sensor and wherein the second die is structurally coupled to the first die by a thermally conductive epoxy.
14. The integrated circuit package of claim 11 wherein the integrated circuit package comprises pillars that extend from an exterior surface of the integrated circuit package and wherein a first one of the first die and the second die are mounted to the pillars in a manner that provides a structural offset between the first one and the exterior surface and wherein a second one of the first die and the second die is mounted to the first one at a region intermediate to the pillars.
15. The integrated circuit package of claim 14 wherein at least one of the first die and the second die is encased within the integrated circuit package by plastic.
16. The integrated circuit package of claim 11 wherein the first die and the second die are supported side-by-side, by a common substrate.
17. The integrated circuit package of claim 11 wherein the first die and the second die are flip-chip mounted to one another.
18. The integrated circuit package of claim 10 wherein the micromachined resonator has a resonant frequency that is less than one megahertz.
19. The integrated circuit package of claim 10 wherein a ratio of the length of the first structure along the first axis to the length of the second structure along the second axis is not equal to one.
20. An integrated circuit package comprising: a die; a micromachined resonator on the die, the micromachined resonator having first, second, third and fourth structures formed from a silicon wafer having a crystallographic orientation, the first structure having a length extending along a first axis, the first axis having a predetermined angular offset from the crystallographic orientation, the second structure having a length extending along a second axis, the second axis having a predetermined angular offset from each of the first axis and the crystallographic orientation, each of the first, second, third and fourth structures to move in resonant motion, wherein the predetermined angular offset of the second axis from the crystallographic orientation is less than forty-five degrees and is the negative of the predetermined angular offset of the first axis from the crystallographic orientation, wherein the third structure has a length extending in a direction parallel to the first axis, wherein the fourth structure has a length extending in a direction parallel to the second axis; wherein the first, second, third and fourth structures are structurally coupled, wherein a resonant frequency of the micromachined resonator is dependent on the first second, third and fourth structures, and wherein the first, second, third and fourth structures each include an impurity dopant having concentration which is greater than 10.sup.19 cm.sup.3; and at least one electrode to sense the resonant frequency of the micromachined resonator; wherein the die has at least one electrical contact to provide an output signal dependent on the sensed resonant frequency of the micromachined resonator.
21. The integrated circuit package of claim 20 wherein: the die is a first die; the integrated circuit package comprises a second die, the second die comprising CMOS circuits; and the first die is electrically coupled to the second die by at least one of a set of one or more bond wires or a set of one or more solder bumps.
22. The integrated circuit package of claim 20 wherein the die is a first die, wherein the second die comprises a temperature sensor and wherein the second die is structurally coupled to the first die by a thermally conductive epoxy.
23. The integrated circuit package of claim 20 wherein a ratio of the length of the first structure along the first axis to the length of the second structure along the second axis is not equal to one.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the course of the detailed description to follow, reference will be made to the attached drawings. These drawings show different aspects of the present inventions and, where appropriate, reference numerals illustrating like structures, components, materials and/or devices in different figures are labeled similarly. It is understood that various combinations of the structures, components, and/or devices, other than those specifically shown, are contemplated and are within the scope of the present inventions.
(2) Moreover, there are many inventions described and illustrated herein. The present inventions are neither limited to any single aspect nor embodiment thereof, nor to any combinations and/or permutations of such aspects and/or embodiments. Moreover, each of the aspects of the present inventions, and/or embodiments thereof, may be employed alone or in combination with one or more of the other aspects of the present inventions and/or embodiments thereof. For the sake of brevity, certain permutations and combinations are not discussed and/or illustrated separately herein.
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(11) Again, there are many inventions described and illustrated herein. The present inventions are neither limited to any single aspect nor embodiment thereof, nor to any combinations and/or permutations of such aspects and/or embodiments. Each of the aspects of the present inventions, and/or embodiments thereof, may be employed alone or in combination with one or more of the other aspects of the present inventions and/or embodiments thereof. For the sake of brevity, many of those combinations and permutations are not discussed separately herein.
DETAILED DESCRIPTION
(12) At the outset, it should be noted that there are many inventions described and illustrated herein. The present inventions are neither limited to any single aspect nor embodiment thereof, nor to any combinations and/or permutations of such aspects and/or embodiments. Moreover, each of the aspects of the present inventions, and/or embodiments thereof, may be employed alone or in combination with one or more of the other aspects of the present inventions and/or embodiments thereof. For the sake of brevity, many of those permutations and combinations will not be discussed separately herein.
(13) Further, in the course of describing and illustrating the present inventions, various architectures, structures, components, functions and/or elements, as well as combinations and/or permutations thereof, are set forth. It should be understood that architectures, structures, components, functions and/or elements other than those specifically described and illustrated, are contemplated and are within the scope of the present inventions, as well as combinations and/or permutations thereof.
(14) With that in mind, in one aspect, the present inventions are directed to a method of manufacturing a microelectromechanical structure having one or more moveable or resonating elements. The method of manufacture fabricates moveable or resonating elements from a substrate (for example, monocrystalline silicon) having a dopant concentration, using, for example, conventional lithographic and etching techniques A desired dopant type, concentration, and pattern may be developed before or during the wafer fabrication.
(15) MEMS resonator elements, or resonators, may be built into systems, and as such may be parts of larger systems. Resonator elements may be used with drive circuits, particularly CMOS circuits, and may be packaged. With reference to
(16) The MEMS die and the circuit die will often be physically packaged together. With reference to
(17) With reference to
(18) There are many possible variants to the construction shown in
(19) With reference to
(20) In some applications it may be desirable to contact the external environment through balls, or bumps, rather than contact pads. It may also be advantageous to build the package with the minimum footprint. In these cases it may advantageous to use a chip-scale package. With reference to
(21) It should be understood that this is an example of flip chip packaging and should not be understood to be limiting. Other components, for instance underfill material between the MEMS die 30 and the circuits die 20 may be used even though it is not shown in this figure.
(22) A fully integrated system may also be built. With respect to
(23) The system may also be packaged in a lead frame (not shown). It should be understood that the full diversity of packages used for circuits can potentially be used for the MEMS and circuit combination. With reference to
(24) The resonant element can be of simple or complex shapes, but looking first at a simple structure can show important characteristics that can carry to the more complex structures. With reference to
(25) With reference to
(26) It should be understood that the example of phosphorus in silicon in
(27) The Young's modulus, shown in
(28) With reference to
(29) An important characteristic of the curve shown in
(30) More complex resonant elements may be constructed from simple elements. With reference to
(31) TABLE 1 (immediately below) tabulates the effective temperature coefficient of frequency, or temperature sensitivity, TCf, as a function of the ratio of the length of the two beams L3 to L2, where they are at an angle of nominally 45 degrees. When they are the same length (L3/L2=1) they show a net temperature sensitivity of +6 ppm/C. When they have a length ratio of 4, that is (L3/L2=4), the two beams system shows a temperature sensitivity of 0 ppm/C.
(32) TABLE-US-00001 TABLE 1 Ratio of L3/L2 TCf of 1.sup.st Mode 1 +6 ppm/C. 2 +4 ppm/C. 4 0 ppm/C. 6.5 4 ppm/C.
(33) It should be well understood that this is a typical case for the silicon and phosphorus materials where the phosphorus concentration is about 10.sup.20 cm.sup.3. For other semiconductors, other dopants, or other dopant densities there will be other values for similar tables. One important point that is shown in this table is that the base resonant element beam seen as 33 in
(34) Another important point is that the net temperature sensitivity can be interpreted as the weighted sum of the contributing elements. The weighting is partially based on the stress levels seen in each element for the particular resonant mode. The results tabulated in TABLE 1 therefore are for a particular resonant mode, in this case the first bending mode. Other modes may show other temperature sensitivities.
(35) A further important point is that while
(36) The temperature sensitivity can be further reduced by rotating the structure as shown in
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(38) It should be born in mind once again that the data plotted in
(39) Extending the exposition, one need not assume that a resonant structure has a uniform doping.
(40) The dopant density may also have a gradient across the width of the beam. In particular it may have higher density at the outer parts of the beam and lower in the center parts. This can be the case with diffusive in-doping from the trench sidewalls.
(41) An analysis of temperature sensitivity can be extended to include variation of doping density and of rotated compound shapes. Those analyses may find low slope and low amplitude zero temperature sensitivity angles for particular modes. However, as the resonant elements become more structurally complex it becomes more effective to think in terms of aggregate temperature sensitivity of resonant Eigen modes rather than of weighted sums of contributors. In this perspective there are only Eigen modes of the structure, not sub-structures, and those Eigen modes have temperature sensitivities. Experimental data is usually also of the form that specific modes have specific temperature sensitivities, rather than containing data on individual sub-components of the resonating elements.
(42) It is also important to understand that simulations in general and the finite element simulations for these resonant structures in particular, are usually of limited accuracy. One must sometimes iterate over design and testing to refine the structure. This design process, including finite element design, and experimental iteration of resonant structures to find low temperature sensitivity structures is part of the inventions described here.
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(45) Not that the data in 4B is again for a particular dopant density and gradient, and for a particular dopant in a particular semiconductor. In this case it is for a phosphorus concentration of about 10.sup.20 cm.sup.3 in <100> aligned silicon. It should be understood that the resonator shown in
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(48) It should be understood that the modification of the resonators from what is shown in
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(51) The beam and mass configurations shown in these figures should be understood to be examples of the many possible and contemplated configurations. Various other structures are contemplated and the descriptions here should not be considered limiting. The techniques described in the above figures and the text can be applied widely. For instance rotation of the beam with respect to the crystallographic axis, construction of compound beams, construction of tapered beams, construction of doping gradients, inclusion of multiple materials, semiconductors, and dopants can be combined in many ways to form resonators not shown in these figures or directly describe in the text. However, these combinations, when used to form resonators are within the scope of this invention.
(52) In the description of resonator angles up to this point the temperature sensitivity was described as a single number that can be minimized. However, in a more nuanced view it can be understood to be a non-linear function that can be described as a polynomial. The first order term represents the value we have been discussing to this point. The higher order terms are also functions of the structure, rotation, material, dopant etc., and they may or may not be able to be simultaneously minimized. Therefore there is often a residual curvature in the temperature sensitivity when the first order is removed or nearly removed.
(53) Over fabrication processes the geometries, dopants, and other parameters may shift. These shifts can change the temperature sensitivity of the resonant elements. It can be important to quantify the total range of temperature sensitivities that a resonant element may show across process variations.
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(55) It should be further noted that various structures (for example, the structures of the MEMS device), circuits and/or circuitry may be described using computer aided design tools and expressed (or represented), as data and/or instructions embodied in various computer-readable media, in terms of their behavioral, register transfer, logic component, transistor, layout geometries, and/or other characteristics. Formats of files and other objects in which such structure and/or circuit expressions may be implemented include, but are not limited to, formats supporting behavioral languages such as C, Verilog, HLDL, and Matlab, formats supporting register level description languages like RTL, and formats supporting geometry description languages such as GDSII, GDSIII, GDSIV, CIF, MEBES and any other suitable formats and languages. Computer-readable media in which such formatted data and/or instructions may be embodied include, but are not limited to, non-volatile storage media in various forms (e.g., optical, magnetic or semiconductor storage media) and carrier waves that may be used to transfer such formatted data and/or instructions through wireless, optical, or wired signaling media or any combination thereof. Examples of transfers of such formatted data and/or instructions by carrier waves include, but are not limited to, transfers (uploads, downloads, e-mail, etc.) over the Internet and/or other computer networks via one or more data transfer protocols (e.g., HTTP, FTP, SMTP, etc.).
(56) Indeed, when received within a computer system via one or more computer-readable media, such data and/or instruction-based expressions of the above described structures, circuits and/or circuitry may be processed by a processing entity (e.g., one or more processors) within the computer system in conjunction with execution of one or more other computer programs including, without limitation, net-list generation programs, place and route programs and the like, to generate a representation or image of a physical manifestation of such structures, circuits and/or circuitry. Such representation or image may thereafter be used in device fabrication, for example, by enabling generation of one or more masks that are used to form various components of the circuits in a device fabrication process.
(57) Moreover, the various structures (for example, the structures of the MEMS device), circuits and/or circuitry disclosed herein may be represented via simulations using computer aided design and/or testing tools. The simulation of the various structures and/or characteristics or operations thereof may be implemented by a computer system wherein characteristics and operations of such structures and/or circuitry, and techniques implemented thereby, are imitated, replicated and/or predicted via a computer system. The present inventions are also directed to such simulations of the inventive structures and circuitry, and/or techniques implemented thereby, and, as such, are intended to fall within the scope of the present inventions. The computer-readable media corresponding to such simulations and/or testing tools are also intended to fall within the scope of the present inventions.