Orientation independent tool for underground stop and waste valve
11897090 ยท 2024-02-13
Inventors
Cpc classification
B25B13/105
PERFORMING OPERATIONS; TRANSPORTING
B25B23/0035
PERFORMING OPERATIONS; TRANSPORTING
B25B15/001
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A tool including a wrench attached to an elongate shaft to open and close a subterranean stop and waste valve. The wrench may be removably coupled to the shaft by way of an attach mechanism. Sometimes, the attach mechanism can be configured to couple with the distal end of a commercially available valve actuation tool. The instant tool can couple with the actuating handle of the stop and waste valve at a plurality of orientations of the tool's handle with respect to the valve's handle. A preferred wrench includes anti-stiction structure to facilitate insertion and retraction of the wrench with respect to an access port for the valve.
Claims
1. An apparatus, comprising: a shaft extending in a shaft length axis direction between proximal and distal shaft ends, the shaft having a length in excess of about three feet; a lever associated with the shaft to apply a torque to the shaft at a location spaced apart from the distal shaft end; a wrench comprising: a housing defining a volume between a distal face and a proximal face; a plurality of parallel bores distributed in the volume to dispose a distal end of each bore as an opening communicating through the distal face; a plurality of fingers, at least one finger of the fingers comprising a working end and a held portion, the working end being configured and arranged to protrude distally beyond the distal face to a desired extended position, the held portion to fit in registration inside one of the bores for reciprocal displacement parallel to a bore length axis; a plurality of stop elements, at least one stop element of the stop elements to resist displacement of the working end of the at least one finger in a distal direction beyond the desired extended position; and a plurality of biasing elements, at least one biasing element of the biasing elements to urge motion of the at least one finger in a distal direction, wherein: the at least one finger comprises a cylindrical held portion having a first diameter and a cylindrical working end having a second diameter, the first diameter being greater than the second diameter, a first shoulder disposed between the first diameter and the second diameter; and the at least one stop element comprises a protrusion disposed in one of the bores to form a structural interference between the first shoulder and the protrusion; and the housing comprises a distal wall associated with the distal face and a proximal wall associated with the proximal face, the distal and proximal walls to capture a full complement of installed fingers and biasing elements inside the housing and in registration for reciprocal displacement along respective bore length axes during assembly of the housing; wherein: the bores are arrayed to dispose distal ends of adjacent fingers in a spaced apart relationship to resist transverse load transfer from a load-carrying finger to an adjacent finger; and a distal wrench end configured and arranged to variably couple with a handle of a stop and waste valve to variably dispose the lever at a corresponding plurality of user perceptible lever orientations clocked at discrete increments about the shaft length axis; and an attachment mechanism configured to couple the wrench in operable association with the distal shaft end.
2. The apparatus according to claim 1, wherein: the attachment mechanism is structured to permit removal of the wrench from engagement with the shaft.
3. The apparatus according to claim 1, wherein: the fingers normally protrude in a distal direction beyond a plane disposed normal to the length axis and containing a portion of a distal end of the wrench housing.
4. The apparatus according to claim 3, wherein: at least one of the fingers is biased toward a normally extended position.
5. The apparatus according to claim 1, further comprising: anti-stiction structure operably associated with a blocking area of the wrench to facilitate insertion and retraction of the wrench into, and out of, a stop and waste valve access port having a two inch inside diameter.
6. The apparatus according to claim 5, wherein: the anti-stiction structure comprises a bypass area between a blocking cross-section area of the wrench and an open cross-section of the access port, the bypass area being greater than 0.14 square inches.
7. The apparatus according to claim 5, wherein: the anti-stiction structure comprises a bypass area between a cross-section of the wrench and a wrench gage diameter, the bypass area being greater than 0.16 square inches.
8. The apparatus according to claim 5, wherein: the anti-stiction structure comprises a nonzero bypass area between a blocking cross-section of the wrench and a wrench gage diameter.
9. The apparatus according to claim 6, wherein: the bypass area comprises a vent formed in the wrench housing.
10. The apparatus according to claim 9, wherein: the vent comprises a scallop disposed at a housing perimeter.
11. The apparatus according to claim 1, wherein: a body of the housing comprises a scallop to resist stiction during insertion and withdrawal of the housing into and from an access conduit extending toward a target stop and waste valve.
12. An apparatus, comprising: a housing defining a volume between a distal face and a proximal face; a plurality of parallel bores distributed in the volume to dispose a distal end of each bore as an opening communicating through the distal face; a plurality of fingers, at least one finger of the fingers comprising a working end and a held portion, the working end being configured and arranged to protrude distally beyond the distal face to a desired extended position, the held portion to fit in registration inside one of the bores for reciprocal displacement parallel to a bore length axis: wherein: the bores are arrayed to dispose distal ends of adjacent fingers in a spaced apart relationship to resist direct transverse load transfer from a distal portion of a load-carrying finger to an adjacent finger; and further comprising: a plurality of stop elements, at least one stop element of the stop elements to resist displacement of the working end of the at least one finger in a distal direction beyond the desired extended position; and a plurality of biasing elements, at least one biasing element of the biasing elements to urge motion of the at least one finger in a distal direction, wherein: the housing comprises a front wall associated with the distal face and a rear wall associated with the proximal face, the front wall and rear wall cooperating to capture a full complement of installed fingers and biasing elements inside the housing and in registration for reciprocal displacement along respective bore length axes during assembly of the housing; the housing comprises anti-stiction structure to resist stiction during insertion and withdrawal of the housing into and from an access port having a two inch inside diameter and extending from a ground surface opening toward a target subterranean stop and waste valve, the anti-stiction structure comprising a bypass area between a blocking cross-section area of the housing and an open cross-section of the access port, the bypass area being greater than 0.14 square inches; and the at least one finger comprises a cylindrical held portion having a first diameter and a cylindrical working end having a second diameter, the first diameter being greater than the second diameter, a first shoulder disposed between the first diameter and the second diameter; the at least one stop element comprises a protrusion disposed in one of the bores to form a structural interference between the first shoulder and the protrusion; the apparatus further comprising: an attachment mechanism configured to removably couple the housing to the distal end of an elongate shaft to dispose a desired axis of rotation of the housing substantially collinear with the length axis of the shaft, the shaft to apply a torque to the housing, the attachment mechanism comprising a primary coupling element and a redundant secondary coupling element to resist axial separation between the housing and the shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings, which illustrate what are currently considered to be the best modes for carrying out the invention:
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(37) Reference will now be made to the drawings in which the various elements of the illustrated embodiments will be given numerical designations and in which the invention will be discussed so as to enable one skilled in the art to make and use the invention. It is to be understood that the following description is only exemplary of certain principles of the present invention, and should not be viewed as narrowing the claims which follow.
(38) With reference to
(39) Typically, a lever 132 is associated with the shaft 106 to apply a torque to the shaft at a location spaced apart from the distal shaft end 130. Preferred embodiments may be characterized as orientation independent, which relates to relative orientation of a lever 132 and a valve handle of a stop and waste valve. As will be explained in more detail below, tool 120 includes a wrench 122 with a distal wrench end configured and arranged to couple with the actuator handle of a stop and waste valve to variably dispose the lever 132 at a plurality of user perceptible lever orientations clocked at discrete increments about the shaft length axis 126. In contrast, the prior art wrench 104 (and its lever/handle) may couple with a valve handle at a single orientation.
(40) As also explained in more detail below, an operable attachment mechanism 124 may sometimes include structure configured to make a permanent connection between a wrench 122 and a shaft 106. Exemplary such permanent connection structure includes welds of various sorts and adhesive joints as known in the art. Other times, attachment mechanism 124 may include structure configured to make a releasable connection between a wrench 122 and a shaft 106. Exemplary such releasable connection structure includes one or more threaded fastener, bayonet socket arrangements, snap-together assemblies, a clevis pin received in a cooperating retaining element, and the like. Sometimes, an attachment mechanism 124 may be configured to couple a wrench 122 to a commercially available stop and waste valve actuation tool having less versatility than an embodiment according to certain principles of the invention.
(41) A workable wrench according to certain principles of the invention includes at least three distally projecting fingers to engage a valve handle at a plurality of actuation tool orientations. One or more of the fingers may be configured to reciprocate and be biased toward a normally extended position. Desirably, a biased finger will project distally beyond a plane disposed normal to the length axis 126 and containing the most distal portion of a wrench housing. In that construction, a valve handle can be engaged inside a socket between fingers before encountering a structural interference with a distally protruding finger side-supporting wall.
(42) Preferred embodiments of a wrench 122 include anti-stiction structure, generally 134 to facilitate insertion and retraction of the wrench 122 into, and out of, the access port of a ubiquitous stop and waste valve. Exemplary such anti-stiction structure will be explained in more detail below with reference to FIGs. amenable to illustration of sufficient detail.
(43) As previously mentioned, a wrench 122 may be characterized as having a housing. Sometimes, the housing holds a volume in which to dispose a portion of one or more reciprocating finger. Certain fingers may not reciprocate. Sometimes, a finger may simply be affixed in some way to a simple housing to project a terminal portion of the finger in a distal direction to engage with, and apply torque to, a handle of a stop and waste valve.
(44) With reference now to
(45) The wrench 122 illustrated in
(46) With reference to
(47) The generally cylindrical housing 144 illustrated in
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(49) Illustrated housing 144 includes an integral distal wall (not numbered) associated with distal face 170. The distal wall and proximal wall 142 cooperate to capture a full complement of fingers 150 and biasing elements 176 inside the housing and in registration for reciprocal displacement along respective bore length axes during assembly of the housing 144. It is within contemplation that either of the distal wall and proximal wall 142 (or both) may be embodied as a removable cap.
(50) As best shown in
(51) As mentioned above, it is desirable that a biased finger 152 will project distally beyond a plane disposed normal to the shaft length axis 126 and containing the most distal portion of a wrench housing 144. As illustrated in
(52) A socket 112 may be visualized with reference to the embodiments illustrated in
(53) With reference to
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(57) It is desirable for a wrench 122 to be sized for use in access ports 100 having larger sizes, as well as in access ports having the conventional small 2 inch diameter. A wrench with a larger distal working end can encounter a valve handle of an eccentrically located valve 102 more readily. Consequently, a wrench 122 is desirably large in an operable gage dimension for use in larger access ports. However, stiction inherent in certain wrenches having large blocking cross-section areas cannot be ignored.
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(60) As illustrated in
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(62) As illustrated in
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(64) A currently preferred attachment mechanism 124 is illustrated in
(65) It is currently preferred to provide a supplemental mechanism, or safety coupling mechanism, generally 240. An operable safety mechanism 240 can resist disengagement of a wrench 122 from a shaft 106 in the event that primary mechanism 220 fails. Safety mechanism 240 includes a pair of pins 242 that straddle the shaft 106, and form an interference with wrench 104 to resist displacement of plate 226 in a distal direction along shaft 106. In one alternative arrangement within contemplation, pins 242 may be replaced with a U-bolt. In any case, the pins 242 also assist in encouraging axial alignment of axes 126 and 202.
(66) Note that complete alignment of axis 126 and axis 202 is not required. There is actually a fair amount of misalignment from colinearity (maybe, ? to 1 inch, or so) that is tolerable. However, it is preferred that the rotation axes 126, 202 are at least approximately parallel.
(67) While aspects of the invention have been described in particular with reference to certain illustrated embodiments, such is not intended to limit the scope of the invention. The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. For one example, one or more element may be extracted from one described or illustrated embodiment and used separately or in combination with one or more element extracted from one or more other described or illustrated embodiments, or in combination with other known structure. The described embodiments are to be considered as illustrative and not restrictive. Obvious changes within the capability of one of ordinary skill are encompassed within the present invention.
(68) Therefore, the invention for which a monopoly position is currently desired is indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.