Device for mechanically processing lignocellulose-containing fibrous material
11898310 · 2024-02-13
Assignee
Inventors
Cpc classification
D21D1/004
TEXTILES; PAPER
International classification
Abstract
A processing plate (4, 12) for mechanically processing pulp. The plate has projecting parts (6, 7, 14, 15). The projecting parts (7, 15) have a radially inner part (28) having an inclined ascending wall (29) towards the outer periphery (23) of the plate and a radially outer part (30) having an inclined descending wall (31) towards the outer periphery (23) of the plate (4, 12). The inner and outer parts (28, 30) are radially coupled to each other by a ridge (32) along a coupling line (CL). The walls (29, 31) are mutually connected only partly so that they have in common only a crest section (40) of the ridge (32) which crest section (40) is less than a width of at least one of the wall (29) of the inner part (28) and the wall (31) of the outer part (30) at the coupling line (CL).
Claims
1. A processing plate for a device for mechanically processing lignocellulose-containing fibrous material, the processing plate comprising: portions forming a front surface, the front surface having an inner periphery and an outer periphery and defining a radial direction from the inner periphery to the outer periphery, the front surface forming a processing surface having projecting parts formed thereon; wherein at least some of the projecting parts comprise a radially inner part having an inclined ascending wall towards the outer periphery of the processing plate and a radially outer part having an inclined descending wall towards the outer periphery of the processing plate; wherein the radially inner part and the radially outer part are radially coupled to each other by a ridge along a coupling line between the radially inner part and the radially outer part and wherein the inclined ascending wall and the inclined descending wall are mutually connected only partly so that they have in common only a crest section of the ridge which defines a width of the crest section; wherein the radially inner part inclined ascending wall defines a first width where it joins the crest section and the radially outer part inclined descending wall defines a second width where it joins the crest section; and wherein the width of the common crest section is less than at least one of: the first width and the second width.
2. The processing plate of claim 1 wherein the width of the crest section is less than the first width and the second width.
3. The processing plate of claim 1 wherein the projecting parts are arranged into groups of projecting parts, each group of the projecting parts comprising a plurality of projecting parts arranged adjacent to each other and groups of projecting parts are spaced from each other along a circumferential direction of the processing plate.
4. The processing plate of claim 3 further comprising a dam formed by an inclined ascending surface extending towards the outer periphery of the processing plate and positioned between and connecting a pair of at least two adjacent radially inner parts in a circumferential direction of the processing plate.
5. The processing plate of claim 4 wherein a dam is positioned between each two adjacent radially inner parts of the group of the projecting parts.
6. The processing plate of claim 4 wherein the dam terminates at a steep substantially vertical drop such that there is a substantially vertical wall between the at least two adjacent projecting parts, the vertical wall facing at least partly towards the outer periphery of the processing plate.
7. The processing plate of claim 3 wherein the projecting parts on the front surface of the processing plate are arranged in a plurality of at different radial distances on the processing plate.
8. The processing plate of claim 3 wherein the groups of the projecting parts are arranged at least partly in staggered positions in at least two succeeding rows of the groups of the projecting parts in the radial direction of the processing plate.
9. The processing plate of claim 3 wherein the radially outer parts define grooves between adjacent projecting parts, wherein the grooves have a width which decreases towards the outer periphery of the processing plate.
10. The processing plate of claim 1 wherein the processing plate comprises first elongated projecting parts closest to the inner periphery of the processing plate and second projecting parts comprising the radially inner part and the radially outer part positioned between the first elongated projecting parts and the outer periphery of the processing plate.
11. The processing plate of claim 1 wherein the processing plate has a feed zone formed by first elongated projecting parts and positioned on the side of the outer periphery of the processing plate and a processing zone formed by the second projecting parts.
12. The processing plate of claim 1 wherein the processing plate is a disperser plate for a disperser for dispersing lignocellulose-containing fibrous material.
13. The processing plate of claim 1 wherein the processing plate is a refiner plate for a consistency of lignocellulose-containing fibrous material between about 10% and more than 30% which is used to produce refined pulp.
14. A device for mechanically processing lignocellulose-containing fibrous material, the device comprising: at least two oppositely positioned processing discs at least one of the processing discs being arranged to be rotated relative to at least one other processing disc, each processing disc having at least one processing plate attached thereto, the processing plates having processing surfaces provided with projecting parts, each processing surface having an inner periphery and an outer periphery and defining a radial direction from the inner periphery to the outer periphery; wherein at least some of the projecting parts comprise a radially inner part having an inclined ascending wall towards the outer periphery of the processing plate and a radially outer part having an inclined descending wall towards the outer periphery of the processing plate; wherein the radially inner part and the radially outer part are radially coupled to each other by a ridge along a coupling line between the radially inner part and the radially outer part and wherein the inclined ascending wall and the inclined descending wall are mutually connected only partly so that they have in common only a crest section of the ridge which defines a width of the crest section; wherein the radially inner part inclined ascending wall defines a first width at the crest section and the radially outer part inclined descending wall defines a second width at the crest section; and wherein the width of the crest section is less than at least one of: the first width and the second width.
15. The device of claim 14 wherein the device is a disperser for dispersing pulp.
16. The device of claim 14 containing lignocellulose-containing fibrous material having a consistency of lignocellulose-containing fibrous material of a consistency of greater than about 10%.
17. The device of claim 14 wherein the width of the crest section is less than the first width and the second width.
18. The device of claim 14 wherein projecting parts on the processing surfaces are arranged into groups of projecting parts, each group of the projecting parts comprising a plurality of projecting parts arranged adjacent to each other and groups of projecting parts are spaced from each other along a circumferential direction of the processing plate and form a plurality of concentric annular rows at different radial distances on the processing plates with open areas between concentric annular rows to receive the projecting parts from the other of the at least two oppositely positioned processing discs.
19. The device of claim 14 wherein the processing surfaces have a feed zone formed by first elongated projecting parts closest to the inner periphery of the processing surfaces and a processing zone formed by the second projecting parts between the feed zone and the outer periphery of the processing surfaces.
20. The device of claim 14 wherein the processing surfaces have a dam between each two adjacent radially inner parts formed by an inclined ascending surface, extending toward the outer periphery of the processing surfaces, the dams positioned between and connecting a pair of at least two adjacent radially inner parts in a circumferential direction of the processing surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following the invention will be described in greater detail by means of preferred embodiments with reference to the accompanying drawings, in which
(2)
(3)
(4)
(5)
(6)
(7) For the sake of clarity, the figures show some embodiments of the invention in a simplified manner. Like reference numerals identify like elements in the figures.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(8)
(9) The disperser 1 shown in
(10) The disperser plate 4 comprises a background surface 5a facing to the body 3 of the stationary disperser disc 2 and a front surface 5b facing away from the body 3 of the stationary disperser disc 2. The front surface 5b comprises a number of first projecting parts 6 and second projecting parts 7 extending upwards from a bottom of the front surface 5b of the disperser plate 4, as well as cavities 8 or open areas 8 between the projecting parts 6, 7 in a radial direction RD of the disperser plate 4 or of the stationary disperser disc 2. The front surface 5b of the disperser plate 4 together with the projecting parts 6, 7 and the cavities 8 or open areas 8 provide a processing surface 9, i.e., a dispersing surface 9 of the disperser plate 4. A complete processing surface, i.e., a dispersing surface of the stationary disperser disc 2 is formed by the dispersing surfaces 9 of a necessary number of the disperser plates 4 fastened next to each other in the stationary disperser disc 2 so that the complete dispersing surface extending over the whole circumference of the stationary disperser disc 2 is provided.
(11) The disperser 1 shown in
(12) The rotatable disperser disc 10 comprises a number of, i.e., one or more, disperser plates 12 of the rotatable disperser disc 10, the at least one disperser plate 12 being detachably fastened to the body 11 of the rotatable disperser disc 10, whereby a worn or broken disperser plate 12 may be replaced with a new one. The disperser plate 12 comprises a background surface 13a facing to the body 11 of the rotatable disperser disc 10 and a front surface 13b facing away from the body 11 of the rotatable disperser disc 10. The front surface 13b comprises a number of first projecting parts 14 and second projecting parts 15 extending upwards from the front surface 13b of the disperser plate 12, as well as cavities 16 or open areas 16 between the projecting parts 14, 15 in the radial direction RD of the disperser plate 12 or of the rotatable disperser disc 10. The front surface 13b of the disperser plate 12 together with the projecting parts 14, 15 and the cavities 16 or open areas 16 provide a processing surface 17, i.e., a dispersing surface 17 of the disperser plate 12. A complete processing surface, i.e., a dispersing surface of the rotatable disperser disc 10 is formed by the dispersing surfaces 17 of a necessary number of the disperser plates 12 fastened next to each other in the rotatable disperser disc 10 so that the complete dispersing surface extending over the whole circumference of the rotatable disperser disc 10 is provided.
(13) The disperser 1 further comprises at the stationary disperser disc 2 at least one feed opening 21 through which the pulp to be dispersed is supplied into the dispersing chamber 20 along a feed or supply direction indicated schematically with an arrow F. Consistency of the pulp supplied into the disperser 1 may for example be 3-40%, preferably 10-30%. Together with the pulp also steam may be supplied into the dispersing chamber 20 so as to improve the travel of the pulp in the dispersing chamber 20 along the dispersing surfaces of the disperser discs 2, 10. The projecting parts 6, 7, 14, 15 provide the parts of the dispersing surfaces of the stationary 2 and rotatable 10 disperser discs that direct a dispersing effect to the pulp by the stationary 2 and the rotatable 10 disperser discs. The cavities or open areas 8, 16 provide free volumes intended to receive the projecting parts 14, 15 projecting from the opposed disperser disc 2, 10.
(14) The disperser 1 shown in
(15)
(16) The disperser plate 12 of
(17) The disperser plate 12 of
(18) The dispersing surface 17 of the disperser plate 12 further comprises second projecting parts 15 being situated at a portion of the disperser plate 12 which is located, relative to the feed zone 26, at a side of the outer periphery 23 of the disperser plate 12 and forming a dispersing zone 36 of the disperser plate 12. The second projecting parts 15 are arranged into groups of the second projecting parts 15, each group of the second projecting parts 15 comprising in the examples of
(19) In the examples of
(20) In the example of
(21) Between the rows 27a, 27b, 27c there are concentric annular cavities 16 or open areas 16, i.e., areas not comprising any projecting parts. These cavities 16 or open areas 16 are thus free from any projecting parts and they provide at the dispersing surface 17 of the disperser plate element 12 a free volume into which the projecting parts in the opposite disperser plate may extend when the disperser plate 12 is installed to the disperser 1.
(22) The disperser plate 12 is a disperser plate for the rotatable disperser disc 10. The disperser plate 4 for the stationary disperser disc is substantially similar reversed image, with the exception that the actual locations of the concentric annular rows of the second projecting parts 7 are different in the radial direction RD of the disperser plate 4 so that the concentric annular rows of the second projecting parts 7, 15 of the opposite plates may intermesh with each other in the radial direction RD of the disperser 1.
(23)
(24) The second projecting parts 15 comprise a radially inner part 28 having an inclined ascending wall 29 of the projecting part 15 towards the outer periphery 23 of the disperser plate 12, or a front wall 29 if considered in the direction of flow of the pulp on the dispersing surface 17 from the inner periphery 22 towards the outer periphery 23 of the disperser plate 12. The inclined ascending wall 29 thus faces at least partly to the inner periphery 22 of the disperser plate 12 and ascends at least partly towards the outer periphery 23 of the disperser plate 12. The inclined ascending wall 29 of the outer part 28 of the projecting part 15 has an inner end 29a facing to the inner periphery 22 of the disperser plate 12 and an outer end 29b facing to the outer periphery 23 of the disperser plate 12. The direction of the inclined ascending wall 29 between the inner end 29a and the outer end 29b corresponds to the longitudinal direction of the inner part 28 and the dimension of the inclined ascending wall 29 between the inner end 29a and the outer end 29b is determined to be a length of the inclined ascending wall 29, a width of the inclined ascending wall 29 being the dimension of the inclined ascending wall 29 in a direction that is at least partly transversal to a direction of a longitudinal tangent of the inner part 28.
(25) The second projecting parts 15 further comprise an outer part 30 on the side of the outer periphery 23 of the disperser plate 12 relative to the inner part 28. The outer part 30 of the projecting part 15 has an inclined descending wall 31 of the projecting part 15, or a back wall 31 if considered in the direction of flow of the pulp on the dispersing surface 17 from the inner periphery 22 towards the outer periphery 23. The inclined descending wall 31 faces at least partly to the outer periphery 23 of the disperser plate 12 and descends towards the outer periphery 23 of the disperser plate 12. The inclined descending wall 31 of the outer part 30 of the projecting part 15 has an inner end 31a facing to the inner periphery 22 of the disperser plate 12 and an outer end 31b facing to the outer periphery 23 of the disperser plate 12. The direction of the inclined descending wall 31 between the inner end 31a and the outer end 31b corresponds to the longitudinal direction of the outer part 30 and the dimension of the inclined descending wall 31 between the inner end 31a and the outer end 31b is determined to be a length of the inclined descending wall 31, a width of the inclined descending wall 31 being the dimension of the inclined descending wall 31 in a direction that is at least partly transversal to a direction of a longitudinal tangent of the outer part 30.
(26) The inner part 28 and the outer part 30 of the projecting part 15 are radially coupled or interconnected to each other by a ridge 32 along a coupling line CL between the inner part 28 and the outer part 30, the coupling line CL running in a substantially transversal direction relative to the longitudinal directions of the inner part 28 and the outer part 30. The ridge 32 is formed by the outer end 29b of the wall 29 and the inner end 31a of the wall 31. The sloping walls 29 and 31 are mutually connected only partly so that the ridge 32 is not in common for them entirely, but only a crest section 40 of the ridge 32 is shared by both the inner part 28 and the outer part 30. The crest section 40 connects the two sloping walls 29 and the 31 of the inner and outer part 28 and 30, respectively. The crest section 40 has a length WCL along the coupling line CL.
(27) In the embodiments of
(28) In the embodiments of
(29) In the embodiments of
(30) The positioning of the first part 28 and the second part 30 of the projecting part 15 and the inclined walls 29, 31 thereof as disclosed above causes at least the inclined walls 29, 31 to be dislocated relative to each other in the circumferential direction of the disperser plate 12, what increases a number of course changing points for the pulp flow, thus increasing points or surfaces against which the flowing pulp may collide and cause the contaminant particles in the pulp to be broken into smaller pieces by the effects of these impacts and an internal friction in the pulp. In the disperser plate 12 for the rotatable disperser disc 10 the inclined wall 31 of the second part 30 is dislocated relative to the inclined wall of the first part 28 towards the intended rotation direction R of the rotatable disperser disc 10, as shown in
(31) According to an embodiment of the second projecting part 15, a side of the inner part 28 facing at least partly towards the intended rotation direction R of the rotatable disperser disc 10 forms an inclined side wall 33 ascending at least partly in a direction of the periphery of the disperser plate 12, towards the direction that is opposite to the intended rotation direction R. In the embodiment shown in
(32) In the embodiment of
(33) Furthermore, in the embodiments of
(34) Furthermore, in the embodiments of
(35) Furthermore, in the embodiments of
(36) According to an embodiment, as further shown in
(37) According to an embodiment, as further shown in
(38) According to an embodiment, a width of a groove 15 portion remaining between the outer parts 30 of the adjacent second projecting parts 15 may be arranged to decrease towards the outer periphery 23 of the disperser plate 12. The effect of this is to equalize open surface area between the inner 22 and outer 23 peripheries of the disperser plate 12, which even out the flow of the pulp to be dispersed on the dispersing surface 17 of the disperser plate 12.
(39) In the embodiment of
(40) The disperser 1 disclosed above is an example of a device for mechanically processing lignocellulose-containing fibrous material, in this case pulp made of recycled waste paper and/or packaging material, and the disperser discs and the disperser plates thereof provide the respective processing or treatment discs and processing or treatment plates for mechanically processing or treating the pulp.
(41) Another example of the device for mechanically processing or treating lignocellulose-containing fibrous material is a medium or high consistency refiner intended for defibration of the lignocellulose-containing fibrous material to produce refined pulp. The lignocellulose-containing fibrous material in this case is typically a mixture of water and wood chips having a consistency between about 10% and about 25% for medium consistency refiners and above 25% or above 30% in high consistency refiners, for example. The general construction and operation of the refiner is substantially similar to that of the disperser, thus, all the features disclosed above in connection with a disperser are applicable with a refiner, too.
(42) It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.