NON-MAGNETIC TIMEPIECE PARTS AND THERMOMECHANICAL TREATMENT METHOD FOR OBTAINING SAID PARTS
20240043951 · 2024-02-08
Inventors
Cpc classification
C21D1/74
CHEMISTRY; METALLURGY
C21D9/0068
CHEMISTRY; METALLURGY
C22C38/60
CHEMISTRY; METALLURGY
C21D2221/10
CHEMISTRY; METALLURGY
International classification
C21D9/00
CHEMISTRY; METALLURGY
Abstract
A non-magnetic part including an austenitic alloy, the austenitic alloy including between 50 and 85 wt % of iron, one or more gammagene elements the weight percentage or the total weight percentages of which amount to between 15 and 35 wt %, and less than 2 wt % of nitrogen. The austenitic alloy has a crystallographic structure including a predominantly cubic crystal structure and the presence of a hexagonal crystal structure. The magnetic part includes a hardness gradient in the direction extending radially from the surface of the at least one portion of the non-magnetic part to the inside of the non-magnetic part, the hardness gradient having a value greater than or equal to 100 HV.
Claims
1. A non-magnetic part comprising an austenitic alloy, said austenitic alloy comprising, in weight percentage, iron between 50 and 85%, one or more gammagenic elements whose weight percentage or the sum of the weight percentages is between 15 and 35% and nitrogen at a weight percentage between 0.1% and 2%; said austenitic alloy has a crystallographic structure comprising a majority cubic crystal structure and a presence of a hexagonal crystal structure; and the non-magnetic part comprises a hardness gradient along the direction radially extending from the surface of at least one portion of the non-magnetic part inwardly of the non-magnetic part, said hardness gradient having a value greater than or equal to 100 HV where HV is Vickers hardness.
2. The non-magnetic part according to claim 1, wherein at least one portion of a surface of the non-magnetic part has a hardness greater than or equal to 700 HV.
3. The non-magnetic part according to claim 1, wherein the surface layer radially extends from the at least one portion of the surface inwardly of the non-magnetic part over a distance, referred to as the surface layer thickness, of less than 30 m.
4. The non-magnetic part according to claim 1, comprising a central portion extending from the surface layer inwardly of the non-magnetic part, said central portion having a hardness less than or equal to 600 HV.
5. The non-magnetic part according to claim 1, wherein the non-magnetic part is a precision timepiece.
6. The non-magnetic part according to claim 5, wherein the timepiece is a balance wheel, a pallet staff or an escape pinion.
7. A use of the non-magnetic part according to claim 1, for its non-magnetic and/or hardness and/or tribological and/or fracture resistance and/or resilience properties.
8. A method for manufacturing a non-magnetic part according to claim 1, said method comprising: a step of obtaining a mechanical part, at least one portion of a surface of the mechanical part having a hardness greater than 350 HV where HV is the Vickers hardness; a surface cold working step to form a surface layer radially extending from the at least one portion of the surface of the mechanical part inwardly of the mechanical part; the surface layer comprises a cold working rate gradient, along the direction radially extending from a surface of at least one portion of the non-magnetic part inwardly of the non-magnetic part, having a value greater than 14%; and a step of heating the at least one portion of the surface of the cold worked mechanical part to a temperature of between 350 C. and 700 C. to harden the cold worked portion or portions of the mechanical part; the surface layer, after heating, has a hardness gradient, along the direction radially extending from the surface of the at least one portion of the non-magnetic part inwardly of the non-magnetic part, having a value greater than or equal to 100 HV.
9. The method according to claim 8, wherein the heating step: is implemented for a duration of between 10 minutes and 400 hours, and/or comprises a temperature gradient of between 4 C./min and 400 C./min, and/or is implemented under ambient conditions.
10. The method according to claim 8, wherein the step of obtaining the mechanical part comprises: a step of bar turning at least one portion of a turning bar to form the mechanical part, or a step of cold working at least one portion of a raw bar to form the mechanical part.
11. The method according to claim 8, wherein the step of obtaining the mechanical part comprises: a step of bar turning at least one portion of a turning bar followed by a step of cold working the at least one turned portion of the turning bar to form the mechanical part, or a step of cold working at least one portion of a raw bar followed by a step of bar turning at least one portion of the cold worked raw bar to form the mechanical part.
12. The method according to claim 10, wherein the step of cold working the at least one portion of the raw bar or the at least one portion of the turning bar or the at least one turned portion of the turning bar is a drawing step to decrease a diameter of the at least one portion of the raw bar or of the at least one portion of the turning bar or of the at least one turned portion of the turning bar.
13. The method according to claim 8, comprising a smoothing step to decrease a roughness of the at least one portion of the surface of the mechanical part.
14. The method according to claim 13, wherein the smoothing step and the surface cold working step are carried out simultaneously in a single step.
15. The method according to claim 13, wherein the surface cold working step and the smoothing step are a roll bending or roller burnishing.
Description
DESCRIPTION OF THE FIGURES
[0202] Further advantages and features of the invention will become apparent upon reading the detailed description of non-limiting implementations and embodiments, and the following appended drawings:
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DESCRIPTION OF THE EMBODIMENTS
[0217] As the embodiments described below are by no means limiting, it will be possible especially to consider alternatives to the invention comprising only a selection of the characteristics described, isolated from the other characteristics described (even if this selection is isolated within a sentence comprising these other characteristics), if this selection of characteristics is sufficient to confer a technical advantage or to differentiate the invention from the state of prior art. This selection comprises at least one characteristic, preferably functional without structural details, or with only part of the structural details if this part alone is sufficient to confer a technical advantage or to differentiate the invention from the state of prior art.
[0218] The embodiment set forth is directed to the manufacture of a non-magnetic part of revolution 1. In a non-limiting illustration, the part manufactured may be a clockwork balance wheel 1 or balance staff 1 as represented in
[0219] For the manufacture of the balance wheel 1 and other precision timepieces that should have particular mechanical properties, in particular good resistance to impact, fracture, deformation and wear, steel with the trade name with the abbreviation DIN 1.1268+Pb is known in the state of the art, comprising, in weight percentage, 1% carbon, 0.4% manganese, 0.2% silicon, sulphur, 0.2% lead, less than 0.03% phosphorus and the balance iron. Steel with the trade name FINEMAC and the abbreviation DIN 1.1268, which is an alternative to 20AP and which comprises, in weight percentage, 1% carbon, 0.5% manganese, 0.27% silicon, 0.1% sulphur, containing no lead, less than 0.03% phosphorus and the balance iron is also known.
[0220] In the state of the art, the usual method for manufacturing the balance wheel 1 and other precision timepieces is known, comprising machining a raw bar made of 20AP or FINEMAC steel, followed by a hardening heat treatment. The hardening heat treatment comprises heating to a temperature above 700 C., typically in the order of 800 C., for 15 minutes followed by water quenching the part followed by tempering at a temperature below 300 C., typically 175 C. for 30 minutes to adjust the hardness and relax the stresses generated during quenching. This hardening heat treatment is followed by a final step of smoothing the part manufactured, for example by roll bending aiming at improving the surface finish of the part.
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[0222] Alloys of the state of the art have been ruled out due to the excessive residual magnetisation that appears after cold working these alloys. In particular, the current standard stipulates that a watch should not have its chronometric quality degraded when exposed to magnetic fields of 60 Gauss. However, electromagnetic pollution has increased steadily in recent decades and our apparatuses and watches are now constantly exposed to strong magnetic fields, for example a smartphone now emits an average of 80 gauss. There is therefore a need to find an alternative to state-of-the-art alloys.
[0223] In the course of this research, the inventors observed that some austenitic alloys can be used, in a counter-intuitive way, when used under the conditions of the method according to the invention, for the manufacture of parts requiring significant machining and/or hardening. Indeed, austenitic alloys are known to be difficult to machine and are therefore not used when extensive machining and/or several machining steps are required. According to the invention, the austenitic alloys chosen to make up the precision timepiece comprise, in weight percentage, iron between 50 and 85%, one or more gammagenic elements whose weight percentage or the sum of the weight percentages is between 8 and 38%.
[0224] The effect of cold working on the residual magnetisation of an austenitic alloy with the trade name 316L has been evaluated. This effect is set forth in
[0225] According to the invention, austenitic alloys are used, counter-intuitively and surprisingly, when implemented under the conditions of the method, to manufacture parts with good mechanical properties, in particular good resistance to impact, fracture, deformation and wear. Indeed, it is known that the hardening heat treatments of the state of the art detailed above (heating to a temperature above 750 C. followed by quenching and tempering) are not effective on austenitic alloys.
[0226] It is known in the state of the art that the mechanical properties of iron-based alloys, in particular good resistance to impact, fracture, deformation and wear, are conferred by the presence of nickel in the alloy. According to the invention, the inventors have observed, surprisingly and counter-intuitively, that austenitic alloys not comprising nickel can be used for the manufacture of parts which need to have good mechanical properties when they comprise nitrogen in a weight percentage greater than 0.1% and less than 2% and when they are used under the conditions of the method according to the invention.
[0227] In accordance with a non-limiting embodiment set forth, two particular alloys have been chosen to study effect of the method and to study the alloy and part manufactured by the method according to the invention: an austenitic alloy, referred to as A1, comprising, in weight percentage, between 0.15 and carbon, between 9.5 and 12.5% manganese, 16.5% chromium, between 0.45 and 0.55% nitrogen, 2.7% molybdenum and the balance iron and an austenitic alloy, referred to as A2, comprising between 21 and 24% manganese, between 19 and 23% chromium, between 0.5 and 1.5% molybdenum, 0.9% nitrogen, less than 0.08% carbon and the balance iron. The method according to the invention does not cause any significant change in the composition of the alloy making up the mechanical part or the raw bar used for implementing the method. Consequently, the precision timepiece obtained by implementing the method according to the invention comprises the same composition as that of the alloy making up the mechanical part or the raw bar used (A1 and A2 according to the non-limiting embodiment set forth).
[0228] The effect of cold working on the residual magnetisation of the A1 and 316L alloys is set forth in
[0229] In accordance with a preferred but non-limiting embodiment of the invention, the method comprises a step of obtaining a mechanical part, at least one portion of a surface of which has a hardness greater than 350 HV. The mechanical part is a part of revolution, in particular a solid rod. The obtaining step is followed by a surface cold working step aiming at forming a surface layer radially extending from the surface of the mechanical part towards the axis of rotation (and symmetry) of the mechanical part. The surface layer is typically less than 30 m thick. The surface layer exhibits a cold working rate gradient along the direction radially extending from the surface of the cold worked mechanical part inwardly of the cold worked mechanical part. The variation in cold working rate along the thickness of the superficial layer is greater than 18%. In other words, the difference between the cold working rate of the surface of the mechanical part and the cold working rate of the central portion of the mechanical part is greater than 18%. Furthermore, the cold working rate of the surface of the cold worked mechanical part, obtained by implementing the surface cold working step, is greater than 100%. The surface cold working step is followed by a step of heating the cold worked mechanical part to a temperature of between 350 C. and 700 C. to harden the cold worked parts of the mechanical part.
[0230] According to the non-limiting embodiment set forth, the surface cold working step is a turning step which, in addition to surface cold working the mechanical part, has the effect of decreasing roughness of the surface of the mechanical part.
[0231] According to the non-limiting embodiment set forth, the obtaining step of the method comprises manufacturing the mechanical part from a raw bar made of alloy A1 or A2. The obtaining step comprises a step of cold working at least one portion of the raw bar followed by a step of bar turning at least one portion of the cold worked raw bar. The purpose of this cold working step is to increase density of dislocations in the cold worked raw bar, and therefore in the mechanical part. The cold worked raw bar is referred to as the turning bar, and the turned bar, that is the raw bar cold worked and then turned, corresponds to the mechanical part. A bar turned end of the raw bar is set forth in
[0232] According to the non-limiting embodiment set forth, the raw bar. The cold working step is a drawing step aiming at increasing the hardness of the raw bar. The effect of the cold working step, in this case drawing, is to cold work the raw bar to a cold working rate greater than 30%.
[0233] According to the non-limiting embodiment set forth, the bar turning step is carried out in such a way as to obtain the particular shape of the balance staff 1 as represented in
[0234] According to the non-limiting embodiment set forth, the heating step is implemented for a duration of one hour at a temperature below 700 C. with a temperature rise ramp of 50 C./min under ambient conditions. The method according to the invention makes it possible to obtain mechanical properties similar or even better than those obtained by state-of-the-art hardening heat treatments, while eliminating the quenching step required in state-of-the-art hardening heat treatments. The fact that this heating step according to the invention is carried out at low temperature, in particular compared with the temperatures of the state-of-the-art hardening heat treatments, means that there is no stress concentration in the part after the heating step according to the invention. The method according to the invention therefore does not require tempering after the heating step.
[0235] With reference to
[0236] With reference to
[0237] With reference to
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[0241] The fact that the part manufactured according to the method has such a hardness gradient means that the surface hardness of the part is much higher than the hardness of the central portion of the part. The method therefore makes it possible to obtain a part whose central portion retains some ductility and therefore gives the part better resistance to impact, fracture and deformation than a part with a uniform and constant hardness throughout the part.
[0242] Furthermore, the method according to the invention makes it possible to modulate hardness of the central portion of the manufactured part according to the application by modulating the cold working rate of the mechanical part resulting from the obtaining step. It is therefore possible to give the part better resistance to impact, fracture and deformation by having a central portion that is more ductile than the surface of the part.
[0243] Furthermore, it is possible to provide for the step of obtaining the mechanical part to include cold working of the part as a whole, for example by drawing, at a high cold working rate, for example greater than or equal to 85%, to further increase the hardness of the manufactured part.
[0244] The method also makes it possible to obtain a part with very good surface hardness and therefore better resistance to impact and wear.
[0245] Furthermore, when the surface cold working step is carried out using a turning operation to smooth and surface cold work the part, in particular roll bending or roller burnishing, this saves considerable time and energy. In addition, using turning to carry out the surface cold working step also makes it possible to take advantage of the cold working of the part generated by smoothing to further increase the hardness of the part after heating.
[0246] A bright field transmission electron microscopy analysis has been carried out on the parts manufactured by the method according to the invention. With reference to
[0247] The inventors have also observed the presence of nitrogen atoms surrounding the dislocations of the austenitic alloy making up the part manufactured by the method according to the invention. The advantages and effects of the alloy according to the invention, in particular relating to the mechanical properties, are, at least in part, conferred by the decreased mobility of the dislocations in the part manufactured due to the presence of nitrogen atoms about the dislocations.
[0248] The results set forth in
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[0250] The cold working step generates dislocations. These dislocations form intra- and inter-granular nucleation sites for nitride precipitates. Furthermore, these dislocations accelerate the precipitation of nitride precipitates during the heating step. The dislocations therefore contribute to increasing the hardening of the alloy.
[0251] Furthermore, according to the invention, cold working prior to heat treatment makes it possible to obtain precipitation at temperatures necessarily below 700 C., preferably at temperatures of 650 C. or less. Usually, this precipitation is observed at temperatures well above 700 C. Furthermore, cold working prior to heat treatment makes it possible to obtain substantial precipitation for shorter heating times.
[0252] Furthermore, it has been observed that for a cold working rate of 42% and a heating time of 48 hours at 575 C., the ratio of the volume of deformed austenitic phase to the volume of reformed austenitic phase is in the order of 50%. It has also been observed that for a cold working rate of 85% and a heating time of 978 h at 575 C., the ratio of the volume of deformed austenitic phase to the volume of reformed austenitic phase is 0%. This shows that under such conditions there is no longer any cold worked austenitic phase.
[0253] Furthermore, it has been observed that for a heating time of one hour at 575 C., significant hardening of the part is already measurable. This is due, in particular, to the precipitation of nitrides and the presence of reformed austenite.
[0254] In
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[0257] It is also observed that the alloy grains have a size smaller than 1 m. It is also noticed that the size of the nitride precipitates 7 is less than 100 nm.
[0258] Of course, the invention is not limited to the examples just described and many alterations can be made to these examples without departing from the scope of the invention.
[0259] Thus, in combinable alternatives to the previously described embodiments: [0260] the step of obtaining the mechanical part comprises: [0261] a step of bar turning at least one portion of the turning bar or at least one portion of the raw bar to form the mechanical part, or [0262] a step of cold working at least one portion of the raw bar or at least one portion of the turning bar to form the mechanical part, and/or [0263] the non-magnetic part is a precision timepiece, and/or [0264] the non-magnetic part is a pallet staff or an escape pinion, and/or [0265] the invention provides for a use of the non-magnetic part for its non-magnetic and/or hardness and/or tribological and/or fracture resistance properties, and/or [0266] the obtaining step comprises a step of bar turning at least one portion of a turning bar followed by a step of cold working the at least one turned portion of the turning bar to form the mechanical part, [0267] the smoothing step is a roll bending or roller burnishing step, and/or [0268] the austenitic alloy comprises chromium in a weight percentage greater than 8%, and/or [0269] the austenitic alloy comprises nitrogen in a weight percentage greater than and/or [0270] the gammagenic element(s) of the austenitic alloy comprise(s), in weight percentage, manganese between 8 and 30% and/or cobalt between 0 and 10%, [0271] the austenitic alloy comprises one or more non-gammagenic elements, the weight percentage or sum of the weight percentages of which is between 10 and 35%, [0272] the non-gammagenic element(s) of the austenitic alloy comprise(s), in weight percentage, chromium between 0 and 35% and/or molybdenum between 0 and 8% and/or silicon between 0 and 2% and/or titanium between 0 and X and/or niobium between 0 and X % and/or tungsten between 0 and X % and/or sulphur between 0 and 1.5%, and/or [0273] the heating step: [0274] is implemented for a duration between 10 minutes and 400 hours, and/or comprises a temperature gradient of between 4 C./min and 400 C./min, and/or [0275] is implemented under a controlled atmosphere, and/or [0276] the hardness gradient has a value greater than or equal to 100 HV, and/or [0277] the turning step is a roll bending or roller burnishing step.
[0278] Furthermore, the different characteristics, forms, alternatives and embodiments of the invention may be associated with one another according to various combinations insofar as they are not incompatible or exclusive of one another.