FAST-ACTING ACTUATOR DEVICE
20240047160 · 2024-02-08
Inventors
- Jörg Bürssner (Engen, DE)
- Peter Vincon (Stockach, DE)
- Valerio RESCIGNO (Konstanz, DE)
- Benedikt FENDRICH (Konstanz, DE)
- Anthony LAVAL (Radolfzell, DE)
Cpc classification
H01H50/64
ELECTRICITY
International classification
H01H50/64
ELECTRICITY
Abstract
A fast-acting actuator device (68), in particular circuit-breaker device, is proposed, has a mechanical tensioning element (10), has an armature element (12) which can be preloaded by the mechanical tensioning element (10) and which, driven by tension release of the mechanical tensioning element (10), is movable from at least one first end position (14) into at least one second end position (16), further has a magnet unit (18) which is configured to hold the armature element (12) in the first end position (14) by means of a magnetic field generated by the magnet unit (18), and has a resetting unit (20) which is configured to move the armature element (12) back at least from the second end position (16) into the first end position (14) by means of a motor-drivable resetting element (22) and, in the process, to preload the mechanical tensioning element (10).
Claims
1. A fast-acting actuator device, in particular circuit-breaker device, having a mechanical tensioning element, having an armature element which can be preloaded by the mechanical tensioning element and which, driven by tension release of the mechanical tensioning element, is movable from at least one first end position into at least one second end position, having a magnet unit which is configured to hold the armature element in the first end position by means of a magnetic field generated by the magnet unit, and having a resetting unit which is configured to move the armature element back at least from the second end position into the first end position by means of a motor-drivable resetting element and, in the process, to preload the mechanical tensioning element.
2. The fast-acting actuator device as claimed in claim 1, wherein a first actuating movement generated by the tension release of the mechanical tensioning element, in which at least the armature element moves from the first end position to the second end position, generates a stroke of at least 7 mm within at most 6 ms.
3. The fast-acting actuator device as claimed in claim 2, wherein a second actuating movement generated by the resetting unit for resetting the mechanical tensioning element, in which at least the armature element moves from the second end position to the first end position, is substantially slower, preferably at least 40 times slower, than the first actuating movement.
4. The fast-acting actuator device as claimed in claim 3, wherein the resetting unit is configured to control, in particular as an alternative to the first actuating movement proceeding independently of the resetting unit, a third actuating movement in which the armature element moves from the first end position to the second end position substantially slower, preferably at least 40 times slower, than in the first actuating movement proceeding independently of the resetting unit.
5. The fast-acting actuator device as claimed in claim 1, wherein the magnet unit comprises an electromagnet which, at least in the activated state, is configured to exert an attracting force effect on at least part of the armature element to fix the armature element in the first end position.
6. The fast-acting actuator device as claimed in claim 5, comprising a housing unit which encloses at least a large portion of the electromagnet and at least a large portion of the armature element and/or at least a large portion of the mechanical tensioning element.
7. The fast-acting actuator device as claimed in claim 5, wherein the electromagnet is arranged at least substantially laterally adjacent to the mechanical tensioning element with respect to an expansion direction of the mechanical tensioning element.
8. The fast-acting actuator device as claimed in claim 1, wherein the resetting unit, in particular the motor-drivable resetting element, has a driver element that is supported so as to be movable, in particular relative to a housing unit of the actuator device, for contacting the armature element during an actuating movement by the resetting unit.
9. The fast-acting actuator device as claimed in claim 1, wherein the motor-drivable resetting element is formed as a gearwheel.
10. The fast-acting actuator device as claimed in claim 8, wherein the motor-drivable resetting element is formed as a gearwheel and wherein the driver element is arranged on a side face of the gearwheel and thus follows a movement of the gearwheel.
11. The fast-acting actuator device as claimed in claim 10, wherein the driver element is configured to entrain the armature element over at least 120 of a monotonic rotational movement of the gearwheel and/or over at most 170 of the monotonic rotational movement of the gearwheel.
12. The fast-acting actuator device as claimed in claim 8, wherein the motor-drivable resetting element is formed as a gearwheel and wherein the driver element is configured to release the armature element following an entrainment by a rotational movement of the gearwheel, in particular by a continuation of the rotational movement of the gearwheel.
13. The fast-acting actuator device as claimed in claim 8, wherein the armature element has a contact element for receiving a force exerted by the driver element on the armature element, the contact element being configured to be at least partially swept over by the driver element during the actuating movement by the resetting unit.
14. The fast-acting actuator device as claimed in claim 13, wherein the armature element comprises at least one first armature sub-element and a second armature sub-element connected to the first armature sub-element, said second armature sub-element being arranged at least substantially perpendicular to the first armature sub-element, wherein the contact element is arranged on the first armature sub-element and wherein the second armature sub-element comprises at least one seat for supporting the mechanical tensioning element and/or at least one magnetic element, which is configured to interact with the magnetic field of the magnet unit by attraction.
15. The fast-acting actuator device as claimed in claim 14, wherein the seat for supporting the mechanical tensioning element and the magnetic element are arranged, relative to the first armature sub-element, on opposite sides of the first armature sub-element.
16. The fast-acting actuator device as claimed in claim 14, comprising at least one reinforcing element, by means of which the first armature sub-element is supported and reinforced on the second armature sub-element at least on a side facing towards the seat for supporting the mechanical tensioning element.
17. The fast-acting actuator device as claimed in claim 1, wherein the armature element has an integrally molded-on guide element for receiving and/or guiding the mechanical tensioning element.
18. The fast-acting actuator device as claimed in claim 17, wherein the mechanical tensioning element is formed as a spiral spring wound at least section-wise around the guide element.
19. The fast-acting actuator device as claimed in claim 1, comprising an actuating element, which is at least operatively connected to the armature element and is preferably formed integrally with the armature element, and which is arranged on a side of the armature element opposite the mechanical tensioning element.
20. The fast-acting actuator device as claimed in claim 1, comprising an electric motor, which is configured to generate a drive force for moving the resetting element.
21. The fast-acting actuator device as claimed in claim 20, comprising a worm gear, which is configured to transmit the drive force of the electric motor to the resetting element.
22. The fast-acting actuator device as claimed in claim 20, wherein the electric motor is configured to generate a reverse rotation for a controlled transfer of the armature element from the first end position to the second end position, in particular guided by the driver element.
23. The fast-acting actuator device as claimed in claim 1, comprising a sensor unit, which is configured to detect and/or monitor at least one state and/or a movement of the armature element.
24. The fast-acting actuator device as claimed in claim 23, wherein the sensor unit is configured to detect and/or monitor a motor current of an electric motor of the resetting unit for determining a reset time of the resetting unit within which the armature element is brought from the second end position to the first end position, for determining a current position of a driver element of the resetting unit, and/or for determining a travel path of the driver element of the resetting unit.
25. The fast-acting actuator device as claimed in claim 23, wherein the sensor unit comprises a Hall sensor, which is configured to monitor a movement at least of a portion of the resetting element for determining the reset time of the resetting unit, the current position of the driver element and/or the travel path of the driver element.
26. The fast-acting actuator device as claimed in claim 23, wherein the sensor unit is configured to detect a transfer position of the resetting unit, in which the armature element is transferred to the magnet unit after a reset by the resetting unit.
27. The fast-acting actuator device as claimed in claim 26, wherein the sensor unit is configured to detect an induction signal for identifying the transfer position.
28. The fast-acting actuator device as claimed in claim 27, wherein the magnet unit comprises an electromagnet which, at least in the activated state, is configured to exert an attracting force effect on at least part of the armature element to fix the armature element in the first end position and wherein the sensor unit is formed at least partially integrally with the electromagnet, in which the induction signal is generated by an approach of the armature element to the electromagnet.
29. An actuator, in particular circuit breaker, with a fast-acting actuator device as claimed in claim 1.
30. A method with a fast-acting actuator device, in particular with a circuit breaker device, in particular as claimed in claim 1.
31. The method as claimed in claim 30, with a tensioning step in which an armature element is moved by a motor-driven resetting unit into a first end position held stable, preferably directly, by a magnetic field, as a result of which a mechanical tensioning element supported on the armature element is tensioned at the same time, and with a first tension-release step and a second tension-release step, which can be carried out as an alternative to the first tension-release step, wherein in the first tension-release step the armature element is released from the first end position and moved with an uncontrolled acceleration into the second end position by the mechanical tensioning element, and wherein in the second tension-release step the armature element is released from the first end position and is moved by the mechanical tensioning element with an acceleration controlled by the resetting unit into the second end position.
32. The method as claimed in claim 31, wherein the first tension-release step is configured for an emergency actuation of the fast-acting actuator device, in particular for triggering a safety disconnection of the circuit breaker device, while the second tension-release step is configured for a regular actuation of the fast-acting actuator device, in particular for triggering an orderly disconnection of the circuit breaker device.
Description
DRAWINGS
[0038] Further advantages can be found in the following description of the drawings. The drawings show an exemplary embodiment of the invention. The drawings, the description and the claims contain numerous features in combination. A person skilled in the art will expediently also consider the features individually and combine them to form useful further combinations.
[0039] In the drawings:
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[0041]
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[0044]
[0045]
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DESCRIPTION OF THE EXEMPLARY EMBODIMENT
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[0049] The actuator device 68 has a magnet unit 18 (see in particular also
[0050] The actuator device 68 has a resetting unit 20. The resetting unit 20 is configured to move the armature element 12 back from the second end position 16 to the first end position 14. The resetting unit 20 is configured to bias the mechanical tensioning element 10 when the armature element 12 is moved towards the second end position 16. The second actuating movement generated by the resetting unit 20 for resetting the mechanical tensioning element 10, in which the armature element 12 moves back from the second end position 16 to the first end position 14, is at least 40 times slower than the first actuating movement, in which the armature element 12 moves from the first end position 14 to the second end position 16 driven by the mechanical tensioning element 10. A switching time of the second actuating movement is longer than 200 ms. The resetting unit 20 has a resetting element 22.
[0051] The resetting element 22 is motor-drivable. The motor-drivable resetting element 22 is formed as a gearwheel 36. The gearwheel 36 has an axis of rotation 106 (cf. also
[0052] The actuator device 68 has an electric motor 60. The electric motor 60 is configured to generate the drive force for moving the motor-drivable resetting element 22. The electric motor 60 is arranged entirely inside the housing unit 28. The electric motor 60 has an output 104. The output 104 has an axis of rotation 112. The axis of rotation 112 of the output 104 and the axis of rotation 106 of the gearwheel 36 extend in directions perpendicular to each other. The actuator device 68 has a worm gear 62. The worm gear 62 is configured to transmit the drive force of the electric motor 60 to the resetting element 22. The worm gear 62 has a gear ratio. The worm gear 62 comprises a worm shaft 114. The worm gear 62 comprises the gearwheel 36. The worm shaft 114 meshes with the gearwheel 36 to transmit drive energy and to change the orientation of the driven axis of rotation 106, 112.
[0053] The electric motor 60 is configured to generate a reverse rotation opposite to the reverse rotation direction used to return the armature element 12 from the second end position 16 to the first end position 14. The reverse rotation of the electric motor 60, in particular of the output 104, is configured for a controlled (slow) transfer of the armature element 12 from the first end position 14 to the second end position 16. The reverse rotation of the electric motor 60, in particular of the output 104, is configured for a transfer of the armature element 12 from the first end position 14 to the second end position 16, guided by the driver element 32. The resetting unit 20 is configured to control, by means of the backward rotation of the electric motor 60, as an alternative to the first actuating movement proceeding independently of the resetting unit 20, a third actuating movement in which the armature element 12 moves from the first end position 14 to the second end position 16 at least 40 times slower than in the first actuating movement proceeding independently of the resetting unit 20.
[0054] The actuator device 68 has a sensor unit 64. The sensor unit 64 is configured to detect and/or monitor a state and/or a movement of the armature element 12. The sensor unit 64 has a first sensor 116. The sensor unit 64 is configured to detect and/or monitor, by means of the first sensor 116, a motor current of the electric motor 60 of the resetting unit 20 for determining a reset time of the resetting unit within which the armature element 12 is brought from the second end position 16 to the first end position 14, for determining a current position of the driver element 32, and/or for determining a travel path of the driver element 32. The first sensor 116 is formed at least partially integrally with the electric motor 60 or with a control unit (not shown) for controlling the electric motor 60.
[0055] The sensor unit 64 has a second sensor 118. The sensor unit 64 has a Hall sensor. The second sensor 118 is formed as the Hall sensor. The second sensor 118 is configured to detect and/or monitor a movement at least of a portion of the resetting element 22 for determining the reset time of the resetting unit 20, the current position of the driver element 32, and/or the travel path of the driver element 32. In the exemplary case shown, the driver element 32 is partially formed as a permanent magnet. The second sensor 118 is configured to detect the magnetic field of the permanent magnet of the driver element 32 and to determine a position and/or a movement of the driver element 32 based on the currently detected magnetic field strength and/or the currently detected magnetic field direction of the magnetic field of the permanent magnet of the driver element 32.
[0056] The sensor unit 64 has a third sensor 120 (cf.
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REFERENCE SIGNS
[0059] 10 mechanical tensioning element [0060] 12 armature element [0061] 14 first end position [0062] 16 second end position [0063] 18 magnet unit [0064] 20 resetting unit [0065] 22 resetting element [0066] 24 stroke [0067] 26 electromagnet [0068] 28 housing unit [0069] 30 expansion direction [0070] 32 driver element [0071] 34 side face [0072] 36 gearwheel [0073] 38 contact element [0074] 40 first armature sub-element [0075] 42 second armature sub-element [0076] 44 seat [0077] 46 magnetic element [0078] 48 reinforcing element [0079] 50 side [0080] 52 side [0081] 54 guide element [0082] 56 actuating element [0083] 58 side [0084] 60 electric motor [0085] 62 worm gear [0086] 64 sensor unit [0087] 66 actuator [0088] 68 actuator device [0089] 70 tensioning step [0090] 72 method step [0091] 74 first tension-release step [0092] 76 second tension-release step [0093] 78 electric circuit [0094] 80 first contact element [0095] 82 second contact element [0096] 84 consumer [0097] 86 voltage source [0098] 88 first end [0099] 90 cover element [0100] 92 second end [0101] 94 latching element [0102] 96 coil winding [0103] 98 coil former [0104] 100 magnet core [0105] 102 magnetic-flux conducting element [0106] 104 output [0107] 106 rotation axis [0108] 108 main direction of movement [0109] 110 axle element [0110] 112 rotation axis [0111] 114 worm shaft [0112] 116 first sensor [0113] 118 second sensor [0114] 120 third sensor [0115] 122 guide rod [0116] 124 method step