CIRCUIT-BREAKER DEVICE AND METHOD
20240047962 · 2024-02-08
Inventors
Cpc classification
H01H9/547
ELECTRICITY
H02H3/05
ELECTRICITY
H01H9/548
ELECTRICITY
International classification
H02H3/05
ELECTRICITY
Abstract
A circuit breaker device for protecting a low-voltage electric circuit includes a mechanical break contact unit connected in series with an electronic interruption unit. The break contact unit is switchable by opening contacts to prevent current flow or by closing the contacts to allow current flow in the low-voltage circuit. The electronic interruption unit is switchable by semiconductor-based switching elements into a high-resistance state of the switching elements to prevent current flow or into a low-resistance state of the switching elements to allow current flow in the low-voltage circuit. The amplitude of the current in the low-voltage circuit is ascertained to provide instantaneous current values which are compared with at least one current threshold value, and if the threshold value is exceeded, prevention of current flowing in the low-voltage circuit is initiated. The at least one current threshold value is adjusted according to a temperature level of the circuit breaker device.
Claims
1-23 (canceled).
24. A circuit-breaker device for protecting a low-voltage electric circuit, the circuit-breaker device comprising: a housing having first and second terminals for conductors of the low-voltage circuit; a series-connected arrangement of a mechanical break contact unit and an electronic interruption unit, for an electrical connection of said first and second terminals; said mechanical break contact unit having contacts and being switchable by opening said contacts for interrupting a current flux or by closing said contacts for conduction of a current flux in the low-voltage circuit; said electronic interruption unit having semiconductor-based switching elements and being switchable to a high-resistance state of said switching elements for prevention of a current flux or to a low-resistance state of said switching elements for allowance of a current flux in the low-voltage circuit; a current sensor unit for determining a current level in the low-voltage circuit and making instantaneous current values available; a control unit connected to said current sensor unit, to said mechanical break contact unit and to said electronic interruption unit, for initiating prevention of a current flux in the low-voltage circuit in an event of overshooting at least one current threshold value; and the circuit-breaker device being configured to adjust the at least one current threshold value according to a temperature level of the circuit-breaker device.
25. The circuit-breaker device according to claim 24, wherein said first terminals are grid-side terminals, said second terminals are load-side terminals, said mechanical break contact unit is associated with said load-side terminals, and said electronic interruption unit is associated with the grid-side terminals.
26. The circuit-breaker device according to claim 24, wherein the at least one current threshold value is adapted to the temperature level by causing the at least one current threshold value to be reduced as the temperature rises, and by causing the at least one current threshold value to be increased as the temperature falls.
27. The circuit-breaker device according to claim 26, wherein the at least one current threshold value is increased up to a maximum value of the at least one current threshold value.
28. The circuit-breaker device according to claim 24, wherein the temperature level of the circuit-breaker device is a temperature level within said housing of the circuit-breaker device.
29. The circuit-breaker device according to claim 24, wherein the temperature level of the circuit-breaker device is a temperature level of the electronic interruption unit.
30. The circuit-breaker device according to claim 24, wherein the temperature level of the circuit-breaker device is a temperature level of one of said semiconductor-based switching elements of said electronic interruption unit.
31. The circuit-breaker device according to claim 24, which further comprises at least one temperature sensor unit connected to said control unit to determine the temperature level.
32. The circuit-breaker device according to claim 24, wherein the temperature level is determined or calculated from a measured current level.
33. The circuit-breaker device according to claim 31, wherein the temperature level is determined from the measured current level by executing a calculation involving an electrical model and a thermal model in consideration of an instantaneous current value level.
34. The circuit-breaker device according to claim 24, wherein at least one current limiting value is continuously adapted.
35. The circuit-breaker device according to claim 34, wherein the at least one current limiting value is continuously adapted within a time of less than 20 ms.
36. The circuit-breaker device according to claim 34, wherein the at least one current limiting value is continuously adapted within a time of less than 10 ms.
37. The circuit-breaker device according to claim 34, wherein the at least one current limiting value is continuously adapted within a time of less than 1 ms.
38. The circuit-breaker device according to claim 24, which further comprises an analog comparator comparing the instantaneous current value of the current level with the at least one current threshold value, and initiating the interruption of the current flux in the low-voltage circuit in an event of an overshoot by the current value of the value of the at least one current threshold value.
39. The circuit-breaker device according to claim 24, which further comprises a digital-analog converter and a comparator, the at least one current threshold value being calculated digitally, said digital-analog converter converting the calculated digital current threshold value into an analog current threshold value, and the analog current threshold value being fed to said comparator.
40. The circuit-breaker device according to claim 24, wherein the temperature level is converted into a digital temperature value, the digital temperature value is multiplied by a factor, and a resulting product is subtracted from the at least one current threshold value, to obtain an adapted current threshold value.
41. The circuit-breaker device according to claim 24, wherein the temperature level is converted into a digital temperature value, the digital temperature value is reduced by an offset value, and a result is subtracted from the at least one current threshold value, to obtain an adapted current threshold value.
42. The circuit-breaker device according to claim 24, which further comprises: a voltage sensor unit for determining a voltage level in the low-voltage circuit and making instantaneous voltage values available; periodic instantaneous current threshold values being obtained and being dependent upon a periodic temporal characteristic of instantaneous voltage values; and instantaneous current values being compared, in a phase-related manner, to the instantaneous current threshold values, for initiating an interruption of the low-voltage circuit in an event of a quantitative overshoot of the value of the instantaneous current threshold value.
43. The circuit-breaker device according to claim 42, wherein: the low-voltage circuit assumes a sinusoidal temporal voltage characteristic; the instantaneous current threshold values assume, quantitatively, a near-sinusoidal temporal current threshold value characteristic, having a minimum value greater than zero; and the temporal characteristics of voltage and current threshold values are synchronized in a phase-related manner, causing a time point of the amplitude of the voltage to coincide with a time point of the amplitude of the current threshold value.
44. The circuit-breaker device according to claim 43, wherein the minimum value is greater than 5% of a maximum value.
45. The circuit-breaker device according to claim 43, wherein the minimum value is greater than 10% of a maximum value.
46. The circuit-breaker device according to claim 43, wherein the minimum value is greater than 15% of a maximum value.
47. The circuit-breaker device according to claim 43, wherein the minimum value is greater than 20% of a maximum value.
48. The circuit-breaker device according to claim 43, wherein a region of a zero-crossing of the voltage coincides with a region of the minimum current threshold value.
49. The circuit-breaker device according to claim 24, wherein said control unit adapts the at least one current threshold value for prevention of any current flux in the low-voltage circuit, according to the temperature level of the circuit-breaker device.
50. A method for protecting a low-voltage electric circuit, the method comprising: providing a circuit-breaker device having a mechanical break contact system connected in series with an electronic interruption unit; switching the mechanical break contact unit by opening contacts of the mechanical break contact unit for preventing a current flux or by closing the contacts for conduction of a current flux in the low-voltage circuit; using semiconductor-based switching elements of the electronic interruption unit to switch the electronic interruption unit to a high-resistance state of the switching elements for preventing a current flux or to a low-resistance state of the switching elements to permit a current flux in the low-voltage circuit; determining a current level in the low-voltage circuit to ensure instantaneous current values, and initiating an interruption of the current flux in the low-voltage circuit in an event of overshooting the instantaneous current value, in comparison with at least one current threshold value; and adapting the at least one current threshold value in accordance with a temperature level in the circuit-breaker device.
51. The method according to claim 50, which further comprises adapting the at least one current threshold value to the temperature level, causing the at least one current threshold value to be reduced as the temperature rises and causing the at least one current threshold value to be increased as the temperature falls.
52. The method according to claim 51, which further comprises causing the at least one current threshold value to be increased up to a maximum value of the at least one current threshold value.
53. A non-transitory computer program product having commands stored thereon which, upon execution of the program by a microcontroller, use a circuit-breaker device according to claim 24 to initiate a support or an execution of a method for protecting a low-voltage electric circuit, the method including: providing the circuit-breaker device with a mechanical break contact system connected in series with an electronic interruption unit; switching the mechanical break contact unit by opening contacts of the mechanical break contact unit for preventing a current flux or by closing the contacts for conduction of a current flux in the low-voltage circuit; using semiconductor-based switching elements of the electronic interruption unit to switch the electronic interruption unit to a high-resistance state of the switching elements for preventing a current flux or to a low-resistance state of the switching elements to permit a current flux in the low-voltage circuit; determining a current level in the low-voltage circuit to ensure instantaneous current values, and initiating an interruption of the current flux in the low-voltage circuit in an event of overshooting the instantaneous current value, in comparison with at least one current threshold value; and adapting the at least one current threshold value in accordance with a temperature level in the circuit-breaker device.
54. A non-transitory computer-readable storage medium, on which the computer program product according to claim 53 is saved.
55. A method for transmitting a computer program product, the method comprising transmitting the non-transitory computer program product according to claim 54 on a data transmission signal.
Description
[0078] In the drawing:
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0087] the load-side terminal can comprise a passive load (consumer) and/or an active load (a (further) energy source), or a load which can be both passive and active, e.g. in a temporal sequence; [0088] a voltage sensor unit SU for determining the level of voltage in the low-voltage circuit, such that instantaneous voltage values (phase-related voltage values) DU are provided; [0089] a current sensor unit SI for determining the level of current in the low-voltage circuit, such that instantaneous (phase angle-related) current values DI are provided; [0090] an electronic interruption unit EU which, by means of semiconductor-based switching elements, assumes a high-resistance state of switching elements for the prevention (particularly the interruption) and a low-resistance state of switching elements for the conduction of a current flux in the low-voltage circuit; [0091] a mechanical break contact unit MK which, by means of an opening of contacts, is switchable for the prevention of a current flux or which, by means of a closing of contacts, is switchable for the conduction of a current flux in the low-voltage circuit; [0092] a control unit SE, which is connected to the voltage sensor unit SU, the current sensor unit SI, the mechanical break contact unit MK and the electronic interruption unit EU.
[0093] The mechanical break contact unit MK is electrically connected in series with the electronic interruption unit EU.
[0094] The control unit SE: [0095] can be embodied in the form of a digital circuit, e.g. having a microprocessor; the microprocessor can also contain an analog element; [0096] can be embodied in the form of a digital circuit having analog circuit components.
[0097] The circuit-breaker device SG, particularly the control unit SE, is configured such that, in the event of an overshoot of at least one current threshold value, an interruption of a current flux in the low-voltage circuit is initiated and, particularly in a first step, is initiated by the electronic interruption unit EU.
[0098] This means that, in the event of an overshoot of at least one current threshold value which, in general, is caused by a short-circuit, particularly a load-side (ES) short-circuit, the electronic interruption unit EU is switched from the low-resistance state to the high-resistance state, for the interruption of the low-voltage circuit.
[0099] The circuit-breaker device is configured such that the at least one current threshold value is adapted according to the level of a temperature of the circuit-breaker device.
[0100] This means that at least one current threshold value is provided, upon the quantitative overshoot of which an interruption of a current flux in the low-voltage circuit is initiated. This one current threshold value is then adapted according to the level of temperature. A simple solution according to the invention is thus provided.
[0101] A plurality of current threshold values can also be provided; in particular, instantaneous/phase angle-related current threshold values can be provided such that, according to the phase angle of the electric voltage or electric current, an instantaneous or phase angle-related comparison is executed. These instantaneous or phase angle-related current threshold values can then be adapted, according to the level of temperature. Particularly in a low-voltage AC circuit, an adapted momentary or phase angle-related current threshold value can then be made available in a rapid manner, for example for the next half-wave (or a series of adapted current threshold values for each half-wavewith an adaptation every 10 ms in a low voltage AC circuit having a network frequency of 50 Hz).
[0102] A comparison can then be executed, to the effect that (periodic) instantaneous current threshold values are available, which are dependent upon the (periodic) temporal characteristic of the voltage level or upon the instantaneous voltage values thus determined.
[0103] Instantaneous current threshold values can be provided continuously, or in a phase angle-related manner.
[0104] Instantaneous current threshold values can thus be provided for each individual phase angle, for a phase angle range (a plurality of phase angles), e.g. every 2, or for a phase angle segment (a proportion of a phase angle), e.g. every 0.5 or 0.1. In particular, a resolution of 1 to 5 is particularly advantageous (this corresponds to a scanning rate of 3.5 to 20 kHz).
[0105] Instantaneous current values are compared with instantaneous current threshold values in a phase-related manner. In the event of a quantitative overshoot of the instantaneous current threshold value, an interruption of the low-voltage circuit is initiated, e.g. by means of a first interruption signal TRIP, which is transmitted from the control unit SE to the electronic interruption unit EU, as illustrated in
[0106] The electronic interruption unit EU, according to
[0107] According to a third variant of the electronic interruption unit EU, the neutral conductor can also comprise a semiconductor-based switching element, i.e. in the event of an interruption of the electronic interruption unit EU, both conductors assume a high-resistance state.
[0108] The electronic interruption unit EU can comprise semiconductor components such as bipolar transistors, field-effect transistors (FETs), insulated-gate bipolar transistors (IGBTs), metal oxide semiconductor field-effect transistors (MOSFETs) or other (self-commutated) power semiconductors. IGBTs and MOSFETs, on the grounds of their low flow resistance, their high barrier resistance and effective switching performance are particularly appropriate for the circuit-breaker device according to the invention.
[0109] The circuit-breaker device SG can preferably comprise a standard mechanical break contact system MK with standard breaking properties, for the galvanic isolation of the circuit, particularly for the standard safety isolation (as opposed to breaking) of the circuit. The mechanical break contact system MK is connected to the control unit SE, as illustrated in
[0110] Specifically, a further evaluation can be implemented which, in the event of the fulfilment of other criteria, initiates a galvanic isolation. For example, an overcurrent detection function can be provided, for example in the control unit SE which, in the event of overcurrents, i.e. upon the overshoot of a current/time limiting value, i.e. where a current which exceeds a current limiting value has been present for a specific time such that, for example, a specific energy threshold value is exceeded, executes a semiconductor-based and/or galvanic interruption of the circuit.
[0111] Alternatively or additionally, for example, in the event of the detection of a short-circuit, a galvanic isolation can also be initiated.
[0112] Initiation of the galvanic interruption of the low-voltage circuit is executed, for example, in response to a further second interruption signal TRIPG, which is transmitted from the control unit SE to the mechanical break contact system MK, as illustrated in
[0113] According to a first variant, the mechanical break contact system MK can execute single-pole interruption. This means that only one conductor of the two conductors, particularly the live conductor or phase conductor, is interrupted, i.e. comprises a mechanical contact. In this case, the neutral conductor is contact-free, i.e. the neutral conductor is directly connected.
[0114] If further live conductors/phase conductors are provided, according to a second variant, the phase conductors comprise mechanical contacts of the mechanical break contact system. According to this second variant, the neutral conductor is directly connected. This applies, for example, to a three-phase AC circuit.
[0115] According to a third variant of the mechanical break contact system, the neutral conductor also comprises mechanical contacts, as illustrated in
[0116] A mechanical break contact system MK is particularly to be understood as a (standard) breaking function, which is embodied by the break contact system MK. A breaking function implies the following features: [0117] a minimum clearance as per standards (minimum contact gap), [0118] a contact setting indication function for the contacts of the mechanical break contact system, [0119] opening of the mechanical break contact system possible at all times (no blocking of the break contact system by manual action), or trip-free operation.
[0120] With respect to the minimum clearance between the contacts of the break contact system, this is essentially voltage-dependent. Further parameters include the fouling factor, the type of field (uniform, non-uniform) and atmospheric pressure, or the value thereof above the datum level.
[0121] For these minimum clearances or creepage distances, corresponding regulations or standards apply. These regulations stipulate, for example, for a surge withstand capability in air, the minimum clearance for a non-uniform and uniform (ideal) electric field, according to the fouling factor. Surge withstand capability is the withstand in response to the application of a corresponding surge voltage. Only in the presence of this minimum gap (minimum clearance) will the break contact system or circuit-breaker device execute a breaking function (breaking property).
[0122] For the purposes of the invention, the breaking function and the properties thereof are governed by the standard series DIN EN 60947 or IEC 60947, to which reference is made in the present context.
[0123] The break contact system is advantageously characterized by a minimum clearance of the open breaking contacts in the OFF position (the open position, with the contacts opened), according to the surge withstand capability and the fouling factor. The minimum clearance, in particular, lies between (at least) 0.01 mm and 14 mm. In particular, the minimum clearance advantageously lies between 0.01 mm at 0.33 kV and 14 mm at 12 kV, particularly for a fouling factor of 1, and particularly for non-uniform fields.
[0124] The minimum clearance can advantageously assume the following values:
[0125] E DIN EN 60947-1 (VDE 0660-100) : 2018-06
TABLE-US-00001 TABLE 13 Minimum clearances Minimum clearances mm Case B Design surge Case A Uniform field, withstand Non-uniform field ideal conditions capability (see 3.7.63) (see 3.7.62) U.sub.imp Fouling factor Fouling factor kV 1 2 3 4 1 2 3 4 0.33 0.01 0.01 0.5 0.04 0.2 0.8 0.04 0.2 0.8 1.6 0.8 0.1 0.5 1.5 1.6 0.1 0.3 1.5 0.5 1.5 3 3 0.3 0.6 1.2 2 2.5 1.5 3 5.5 5.5 0.6 1.2 2 3 4.0 3 5.5 8 8 1.2 2 3 4.5 6.0 5.5 8 14 14 2 3 4.5 8.0 8 14 3 4.5 12 14 4.5 NOTE: The minimum clearances indicated are based upon a 1.2/50-s voltage surge at an atmospheric pressure of 80 kPa, which corresponds to atmospheric pressure at a height of 2,000 m above datum level.
[0126] Fouling factors and field types correspond to those defined in standards. Advantageously, a standard-compliant circuit-breaker device which is dimensioned in accordance with design surge withstand capability can thus be achieved.
[0127]
[0128]
[0129] The instantaneous current threshold values SWI are synchronized with the temporal characteristic of the instantaneous voltage values (the temporal voltage characteristic). Thus, in the case of a low instantaneous voltage (with a phase angle of a sinusoidal AC voltage of e.g. 30 to 0 to 30), low instantaneous current threshold values SWI are employed (or are in force) whereas, in the case of a high instantaneous voltage (with a phase angle of a sinusoidal AC voltage of e.g. 60 to 90 to 120), high current threshold values SWI are employed (or are in force). As a result, for example, advantageously, the release time is substantially independent of the phase angle of the voltage, such that the release time lies below a first temporal threshold value.
[0130] In the example according to
[0131] Instantaneous current values DI are, moreover, routed to the second subunit SED. In a preferred configuration, the instantaneous current values DI are digitized herein by means of an analog-digital converter ADC, and are fed to a microprocessor CPU. This will result in a determination or calculation of instantaneous current threshold values SWI, specifically according to the level of temperature, executed by the temperature sensor unit TEMP and/or by a calculation of the level of temperature from the level of current/instantaneous current values. Instantaneous current values SWI determined by the second subunit SED, particularly by the microprocessor CPU, in turn, are routed to the first subunit SEA, particularly to the current comparator CI, in order to execute the above-mentioned comparison.
[0132] The second subunit SED or the first subunit SEA can comprise a digital-analog converter DAC, in order to convert (digital) current threshold values SWI calculated in the second subunit SED into analog current threshold values SWI, for the purposes of the execution of an analog comparison in the analog first subunit SEA. In the example according to FIG. 3, the digital-analog converter DAC is an element of the (digital) second subunit SED (or is assigned to the latter).
[0133] Advantageously, the determination of instantaneous current threshold values SWI can thus be executed digitally in the second subunit SED, or can be executed at a slower processing speed than the progressive comparison of instantaneous current values DI with instantaneous current threshold values SWI in the first subunit SEA.
[0134] In an advantageous configuration of the invention, the first subunit SEA can comprise a voltage comparator CU. Instantaneous voltage values DU from the voltage sensor SU, firstly, are routed to the latter. Secondly, instantaneous voltage threshold values SWU are routed from the second subunit SED to the voltage comparator CU.
[0135] The voltage comparator CU compares instantaneous voltage values DU with instantaneous voltage threshold values SWU and, in the event of an overshoot or undershoot, or upon the execution of a range check, delivers an output of a voltage interruption signal TU for the initiation of an interruption of the low-voltage circuit.
[0136] The voltage interruption signal TU can be routed to the logic unit LG, where it is combined with other interruption signal(s), and the output of a first interruption signal TRIP for the semiconductor-based interruption or high-resistance interruption is delivered to the electronic interruption unit EU.
[0137] In one configuration, the voltage comparator CU saves instantaneous threshold values SWU, such that these values are available at all times.
[0138] In this configuration, moreover, instantaneous voltage values DU can be routed to the second subunit SED. In a further preferred configuration, instantaneous voltage values DU are digitized herein by the analog-digital converter ADC and are routed to the microprocessor CPU. This executes a determination or calculation of instantaneous voltage threshold values SWU. Instantaneous voltage threshold values SWU determined by the second subunit SED, or particularly by the microprocessor CPU, in turn, are routed to the first subunit SEA, particularly to the voltage comparator CU, for the purposes of the execution of the above-mentioned comparison.
[0139] Advantageously, determination of instantaneous voltage threshold values SWU can thus be executed digitally in the second subunit SED, or can be executed at a slower processing speed than the progressive comparison of instantaneous voltage values DU and instantaneous voltage threshold values SWU in the first subunit SEA.
[0140] Depending upon the configuration, the output of a second interruption signal TRIPG can be delivered by the second subunit SED of the control unit SE, particularly by the microprocessor CPU, for the galvanic interruption of the low-voltage circuit at the mechanical break contact system MK, as illustrated in
[0141] The configuration of the control unit with an analog first subunit and a digital second subunit provides a particular advantage, in that an efficient architecture is thus provided. The first analog subunit can execute a very rapid comparison of instantaneous values and threshold values, as a result of which rapid short-circuit detection is possible. The second subunit can execute a threshold value calculation or adaptation which is independent thereof, according to the invention, in accordance with the level of temperature, the execution of which is not required as rapidly as the detection function. Threshold values, for example, can be stored such that they are available for rapid comparison. It is not necessary for threshold values to be continuously adapted.
[0142]
[0143] Part of the simple variant of the first subunit SEAE comprises the current comparator CIE, to which instantaneous current values DI, particularly the quantitative amount thereof, and instantaneous current threshold values SWI which, in particular, are also quantity-related, are routed. In the present example, the current comparator CIE delivers a direct output of the first interruption signal TRIP for interrupting the low-voltage circuit, in an analogous manner to the preceding figures. Absolute-value generation can be executed by one, or by further unrepresented units. Part of the alternative variant of the second subunit SEDE comprises a grid synchronization unit NSE. (Analogue) instantaneous voltage values DU are routed to the latter. The grid synchronization unit NSE determines the phase angle (t) of voltage from (analog) instantaneous voltage values DU which are routed thereto, which represent e.g. a sinusoidal AC voltage of the low-voltage circuit.
[0144] Alternatively, the amplitude U and an anticipated time value of voltage UE, or a respective anticipated value of voltage UE, can additionally be determined.
[0145] The anticipated value of voltage UE is a form of filtered, or regenerated, or generated equivalent instantaneous voltage value DU.
[0146] The phase angle (t) (and the anticipated value of voltage UE, or the amplitude U) of the voltage DU can be determined, for example, by means of a phase-locked loop, or PLL for short. A PLL is an electronic circuit assembly which influences the phase angle, and thus, in an associated manner, the frequency of a variable oscillator by means of a closed control loop, such that the phase deviation between an external periodic reference signal (instantaneous voltage values) and the oscillator, or a signal which is derived therefrom, is maintained as constant as possible.
[0147] Thus, inter alia, the phase angle (t), the fundamental frequency and amplitude of the grid voltage which is routed thereto, i.e. the determined voltage values, can be determined, e.g. including the (undisturbed or filtered) anticipated value of the (grid) voltage.
[0148] The phase angle (t) determined by the grid synchronization unit NSE (and, optionally, the amplitude U and/or the anticipated time value of voltage UE) are routed to a threshold evaluation unit SWE. The threshold evaluation unit SWE can comprise a (scaled) curve for the (phase-related) instantaneous current threshold values SWI. For example, in the case of a sinusoidal AC voltage of the low-voltage circuit, this is an (approximately) sinusoidal current threshold value curve, i.e. a quantitative sinusoidal characteristic of instantaneous current threshold values SWI through a phase angle of 0 to 360, or of the cycle time (or of the (corresponding) time).
[0149] The circuit-breaker device SG can comprise particularly a single adjusting element. By means of this, particularly single adjusting element on the circuit-breaker device SG, a limiting value or maximum value for the current threshold value can be adjusted. Alternatively, the limiting value or maximum value of the current threshold value can also be defined or programmed as a fixed value. According to the invention, the current threshold value curve, with respect to the limiting value or maximum value which is set by means of the adjusting element or which is defined in a fixed manner, is scaled to the current threshold value. For example, the amplitude (i.e. the maximum value) of the current threshold value curve can be scaled to the limiting value/maximum value of the current threshold value.
[0150] For example, the current threshold value can be 16 A.
[0151] Instantaneous current threshold values SWI, as a result of the presence of the phase angle (t) of voltage in the threshold evaluation unit SWE, can be communicated by the latter, synchronously with the instantaneous current value DI, to the current comparator CIE, such that a phase-related (phase angle-related) comparison between the instantaneous current value DI and the instantaneous current threshold value can be executed.
[0152]
[0153] Within a given temperature range, the relative current threshold value declines in a linear manner as the temperature rises. This means that, as the temperature rises, the at least one current threshold value reduces. If the temperature falls again, the (relative) current threshold value rises again. This means that, as the temperature falls, the at least one current threshold value rises. On the right-hand side of
[0154] The level of the temperature can be the level of temperature within the housing of the circuit-breaker device. Specifically, the level of the temperature can be the temperature level of the electronic interruption unit EU. In particular, the level of temperature can be the level of the temperature of a semiconductor-based switching element (particularly a power semiconductor) of the electronic interruption unit EU. The temperature of further power semiconductors can also be determined. From the temperatures thus determined, a relevant temperature can be defined, which is employed as the level of temperature of the circuit-breaker device, in order to permit the adaptation of the level of the at least one current threshold value, for example for the relative adaptation thereof.
[0155] Corresponding temperature sensor units are arranged at corresponding locations, according to the configuration.
[0156] In one advantageous configuration of the invention, the circuit-breaker device is configured such the level of temperature is determined from a temperature sensor which is contained in the device, and the temperature thereof thus determined and the level of the measured current are established such that a calculation is executed by the application of an electrical model and a thermal model, in consideration of the level of the instantaneous value of current.
[0157] From a simple electrical model of the semiconductor-based switching elements/power semiconductor(s) (the electrical resistance thereof in the switched-on state) and the instantaneous value of the measured current, the instantaneous value of the resulting power loss in the semiconductor can be calculated or estimated. Additionally, a temperature sensor/temperature sensor unit containing the latter determines e.g. the temperature of the existing heat sink of the electronic interruption unit or of the semiconductor-based switching elements (power semiconductors).
[0158] By means of these two elements of information (instantaneous value of losses in the power semiconductors, temperature in the device (preferably at a specific location in the thermal cooling chain, e.g. on the heat sink)) and a thermal model of the cooling chain (semiconductor chip.fwdarw.semiconductor housing.fwdarw.heat sink.fwdarw.environment), the instantaneous temporal value of the semiconductor chip temperature can be calculated.
[0159] This provides a particular advantage, in that thermal inertia associated with a thermal measurement executed by a temperature sensor unit does not result in any delay in the temperature characteristic of the power semiconductor (semiconductor-based switching elements) thus determined.
[0160] The speed of determination of the temperature of semiconductor-based switching elements/semiconductor temperature is then dictated by the rate of scanning of the current/current value and the calculation time in the corresponding control unit/microcontroller. These times typically lie within the range of e.g. 10 s to 500 s.
[0161] This rapid calculation of temperature thus provides critical protection against any thermal overloading of the constituent power semiconductor, and consequently enhances the robustness, and thus the security of the electronic circuit-breaker and switching device.
[0162] (Any direct thermal measurement at this speed is not possible).
[0163] The level of the at least one current threshold value is advantageously adapted by the control unit. The circuit-breaker device is configured, for example, such that the control unit adapts the at least one current threshold value (for the prevention of any current flux in the low-voltage circuit, according to the level of a temperature of the circuit-breaker device.
[0164] Adaptation of the at least one current threshold value according to the level of a temperature of the circuit-breaker device is executed, for example, by means of a calculation. In the example according to variant 1, calculation of the current threshold value according to the level of temperature i.sub.sw,off(.sub.chip) is executed as follows:
i.sub.sw,off(.sub.chip)=isw,off(chip)=Current threshold value according to the level of temperature
I.sub.sw,off=Isw,off=Maximum value of current threshold value
.sub.chip=chip=(Relevant) temperature
[0165] On condition that:
i.sub.sw,off(.sub.chip)=I.sub.sw,off*[0 . . . 100%]
[0166] With respect to variant 2 according to
[0167] Again on condition that:
i.sub.sw,off(.sub.chip)=I.sub.sw,off*[0 . . . 100%]
[0168]
[0169] Secondly, a phase angle-related or phase angle-dependent (quantitatively) scaled (from 0 to 1) instantaneous current threshold value threshold is plotted against time in s [s] on the right-hand vertical axis. The temporal (scaled characteristic of the instantaneous current threshold value threshold corresponds to the (phase-related) instantaneous current threshold values SWI.
[0170] The temporal (scaled) characteristic of instantaneous current threshold values threshold is scaled according to the limiting value/maximum value for the current threshold value which is adjusted by means of the adjusting element, or is defined in a fixed manner, according to the invention. For example, the amplitude (by a scaling of 1) is set to 100 A, or e.g. 5 times the nominal current. At a rated current of e.g. 16 A, this gives e.g.:
5*16A*1.414 (root 2)=113A
(root 2)=>peak value of the instantaneous current value).
[0171] In general, the characteristic of instantaneous current threshold values threshold corresponds to the voltage characteristic in the circuit, as represented in
[0172] According to
[0173] The minimum value occurs at the location or in the region of the zero-crossing of the (sine) curve for current threshold values.
[0174] In the case of a sinusoidal temporal voltage characteristic of the low-voltage circuit, the temporal characteristics of voltage and current threshold values are synchronized in a phase-related manner, such that the time point of the amplitude (maximum value) of voltage coincides with the time point of the amplitude (maximum value) of the current threshold value, as represented in
[0175] The speed of calculation of threshold values is dictated by phase angle resolution. At a phase angle resolution of 1, i.e. for each full phase angle of voltage, a threshold value is provided, i.e. an instantaneous threshold value is provided approximately every 55.5 s. Breaking is preferably executed by means of an analog comparator, i.e. in a continuous manner, and is thus significantly more rapid than phase angle resolution (e.g. in the nanosecond range).
[0176] Alternatively, in the case of fully-digital processing, the following temporal characteristic applies. Speed of detection is dictated by phase angle resolution. At a phase angle resolution of 1, i.e. for each full phase angle of voltage, a threshold value is provided, i.e. an instantaneous threshold value is provided approximately every 55.5 s, such that breaking can only be executed after a minimum of approximately 60 s. At higher phase angle resolutions, shorter breaking times can be achieved.
[0177] In the present example, processing is then executed for values of at least 18 kHz.
[0178] (Scaled) current threshold values can also be saved in a table, wherein the value can then be adapted, where applicable.
[0179] Although the invention has been illustrated and described in greater detail with reference to the exemplary embodiment, the invention is not limited to the examples disclosed, and further variations can be inferred herefrom by a person skilled in the art, without departing from the protective scope of the invention.