FILTER UNIT AND BASE UNIT OF AN OIL-WATER-SEPARATING DEVICE FOR REMOVING OIL-CONTAINING CONSTITUENTS FROM AN OIL-WATER MIXTURE
20240042349 · 2024-02-08
Inventors
- Karsten ROTTER (Korschenbroich, DE)
- Marcel RUNDE (Köln, DE)
- Johannes SINSTEDTEN (Korschenbroich, DE)
- Sascha WEIDENHAUSE (Münster, DE)
- Henning TILLMANNS (Münster, DE)
Cpc classification
International classification
Abstract
A filter unit for integration in an oil-water-separating device for removing oil-containing constituents from an oil-water mixture includes a housing which separates a filter interior from an environment, there being in the filter interior filter material for at least partially removing oil from the oil-water mixture. An inflow opening is provided, and the housing has, downstream of the filter material, an outflow opening for providing an outflow of cleaned liquid from the filter interior. The filter unit is a filter cartridge for detachable connection to and disconnection from the oil-water-separating device. Moreover, the outflow opening of the housing is closable by an automatic filter cartridge closure that is moveable from a closed to an open state. A base unit of an oil-water-separating device for removing oil-containing constituents from an oil-water mixture, and an oil-water-separating device for removing oil-containing constituents from an oil-water mixture are also related.
Claims
1. A filter unit for integration into an oil-water-separating device for the removal of oil-containing components from an oil-water mixture, wherein the filter unit comprises a housing separating a filter interior from an environment, wherein filter material is arranged in the filter interior for at least partial removal of oil from the oil-water mixture, adsorption filter material for the adsorption of dispersed oil, wherein an inflow opening is provided for providing an inflow of liquid to be purified into the filter interior and wherein the housing downstream of the filter material comprises a outflow opening for providing an outflow of purified liquid from the filter interior, wherein the filter unit is designed as a filter cartridge for detachable connection to and for disassembling from the oil-water-separating device again, and that the outflow opening of the housing is designed to be closable by means of an automatic filter cartridge closure, wherein the automatic filter cartridge closure is designed to be moved from a closed state to prevent the outflow of purified liquid from the filter interior to an open state to allow the outflow of purified liquid from the filter interior.
2. The filter unit according to claim 1, wherein the automatic filter cartridge closure is arranged in such a way that an opening force directed onto an outer side of the automatic filter cartridge closure facing the environment, and, in the direction of the filter interior, moves the automatic filter cartridge closure from the closed state to the open state.
3. The filter unit according to claim 1, wherein a filter-cartridge contact surface is provided to rest against a downstream component of the oil-water-separating device during operation of the oil-water-separating device, that the filter-cartridge contact surface is set back from a bottom-side plane of the filter cartridge, being that an opening plane defined by the outflow opening is set back with relation to the filter-cartridge contact surface.
4. The filter unit according to claim 1, wherein the filter-cartridge contact surface is formed on an outer side of the automatic filter cartridge closure facing the environment.
5. The filter unit according to claim 1, wherein the automatic filter cartridge closure is designed to alternate between the open state to allow the outflow of purified liquid from the filter interior and the closed state to prevent the outflow of purified liquid from the filter interior.
6. The filter unit according to claim 1, wherein the automatic filter cartridge closure arranged in such a way that a closing force directed onto an inner side of the automatic filter cartridge closure facing the filter interior and, in the direction of the environment moves the automatic filter cartridge closure from the open state to the closed state.
7. The filter unit according to claim 1, wherein a spring is adjacent to the inner side of the automatic filter cartridge closure and the closing force is at least partially exerted onto the inner side of the automatic filter cartridge closure, and/or that the liquid or liquid to be cleaned located in the filter interior at least partially exerts the closing force onto the inner side of the automatic filter cartridge closure.
8. The filter unit according to claim 1, wherein the open state of the automatic filter cartridge closure, a flow channel is formed between an outer side of the automatic filter cartridge closure facing the environment and the housing in the area of the outflow opening, wherein the flow channel provides a fluid connection from the filter interior to the outside.
9. The filter unit according to claim 1, wherein the outflow opening, and, the flow channel formed in the open state of the automatic filter cartridge closure, is closed in the closed state of the automatic filter cartridge closure in such a way that, in an outdoor area, an outer side of the automatic filter cartridge closure facing the environment has an operative connection with an inner surface of the housing facing the filter interior in a sealing manner.
10. The filter unit according to claim 1, wherein the inflow opening is assigned to a top side of the filter cartridge and the outflow opening is assigned to a bottom side of the filter cartridge, and that an inflow channel is provided, wherein the inflow channel is located above the inflow opening and is in fluid connection with the inflow opening, and wherein the inflow channel further has a junction for conveying a part of the liquid to be purified forward into an adjacent filter cartridge.
11. The filter unit according to claim 1, wherein the inflow channel has an inflow opening for the initial entry of the liquid to be purified into the filter cartridge and a junction opening for conveying a part of the liquid to be purified out of the filter cartridge into an adjacent filter cartridge, wherein the junction opening is designed to alternate between an open state and a closed state, that the junction opening is designed for fluid-tight connection to an inflow opening of an adjacent filter cartridge.
12. The filter unit according to claim 1, wherein the outflow opening is assigned to a bottom side of the filter cartridge and an opening plane is defined by the outflow opening, and that the housing at the bottom side has at least one projection, configured as a circumferential edge, from the opening plane of the outflow opening for positioning the filter cartridge in a way to the projection corresponding filter receptacle of the oil-water-separating device.
13. A base unit of an oil-water-separating device for the removal of oil-containing constituents from an oil-water mixture, wherein at least one inflow opening is provided on the inflow side for the introduction of purified liquid in an upstream filter unit, wherein a manifold is provided for the transfer of the purified liquid, wherein the inflow opening provides access for the purified liquid into the manifold and wherein a riser is provided, wherein the riser is in fluid connection with the manifold and is equipped to outflow the purified liquid via an outflow opening provided downstream, wherein at least one filter receptacle is provided, wherein the filter receptacle is used for detachable connection and re-disassembly of the upstream filter unit in the form of a filter cartridge, according to claim 1, and that the inflow opening is arranged in the area of the filter receptacle and is made closable by means of an automatic collector closure, wherein the automatic collector closure disconnects the manifold from an environment and from a closed state for closing a fluid connection between the manifold and the environment into an open The condition is designed to enable the outflow of the liquid purified in the upstream filter unit.
14. The base unit according to claim 13, wherein at least two filter receptacles are provided for detachable connection and re-disassembly of at least two filter cartridges.
15. The base unit according to claim 13, wherein the automatic collector closure is arranged in such a way that an opening force directed onto an outer side of the automatic collector closure facing the environment, and, in the direction of the manifold, moves the automatic collector closure from the closed state to the open state, that the automatic collector closure is set up in such a way that a clamping force is directed onto an inner side of the automatic collector closure facing the manifold, and, in the direction of the environment, moves the automatic collector closure from the open state to the closed state.
16. The base unit according to claim 13, wherein a spring is adjacent to the inner side of the automatic collector closure, and the clamping force is at least partially applied to the inner side of the automatic collector closure, and/or that the purified liquid located in the manifold at least partially exerts the clamping force onto the inner side of the automatic collector closure.
17. The base unit according to claim 13, wherein, in the open state of the automatic collector closure a flow channel is formed between an outer side of the automatic collector closure facing the environment and the base unit PO-Yin the area of the inflow opening, which flow channel provides a fluid connection from the outside into the manifold.
18. The base unit according to claim 13, wherein the inflow opening is assigned to a top side of the base unit and an opening plane is defined by the inflow opening, and that the top side comprises at least one recess, being circumferential, wherein the recess is designed to be set back with relation to the opening plane of the inflow opening to hold a filter cartridge with at least one projection corresponding to the recess.
19. The base unit according to claim 13, wherein the automatic collector closure is designed to alternate designed between the open state for allowing the outflow of the liquid purified in the upstream filter unit and the closed state for closing a fluid connection between the manifold and the environment.
20. An oil-water-separating device for removing oil-containing components from an oil-water mixture characterized by a base unit according to claim 13, wherein at least one filter unit is provided in the form of the filter cartridge, wherein the filter cartridge corresponds in such a way to the filter receptacle, that when the filter cartridge is held in the filter receptacle, the automatic filter cartridge closure as well as the automatic collector closure collide in such a way that both the automatic filter cartridge closure and the automatic collector closure are each moved to the open state.
21. The oil-water-separating device according to claim 20, wherein a plurality of the filter cartridges is provided, wherein the plurality of the filter cartridges is connected in parallel and the filter cartridges with their outflow openings each flow into the manifold as a common manifold of the oil-water-separating device and this common manifold, in turn, flows into the riser as a common riser of the oil-water-separating device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Further favourable and preferred embodiments result from the following description with reference to the figures. In the drawing, which only renders an exemplary embodiment, the figures show:
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
DETAILED DESCRIPTION OF THE DRAWINGS
[0060] In the case of the one shown in
[0061] The proposed oil-water-separating device 10 comprises a base unit 20, which is also described in detail in
[0062] The proposed filter unit 4, which is set up as a filter cartridge 40 for detachable connection to and re-disassembly from the oil-water-separating device 10, has a filter interior 42 in which adsorption filter material 43 for adsorption of dispersed oil is arranged. A housing 44 separates the filter interior 42 from an environment U. For the purpose of filtering the oil constituents, the liquid L to be cleaned is fed to the filter interior 42 by being directed through an inflow opening 46 to provide an inflow of the liquid L to be cleaned into the filter interior 42. Downstream of the adsorption filter material 43, the housing 44 comprises a outflow opening 48 for providing an outflow of purified liquid from the filter interior 42. The outflow opening 48 is assigned to a bottom side 47 of the filter cartridge 40.
[0063] It is essential for the proposed filter cartridge 40 that the outflow opening 48 of the housing 44 is designed to be closable by means of an automatic filter cartridge closure 50. In this case, the automatic filter cartridge closure 50 in the exemplary embodiment shown in the present case and thus preferred is designed to be interchangeable between an open state to enable the outflow of purified liquid from the filter interior 42 and a closed state to prevent the outflow of purified liquid from the filter interior 42. The closed state of the automatic filter cartridge closure 50 is shown, in particular, in
[0064] The proposed base unit 20 of the oil-water-separating device 10 comprises at least one inflow opening 22 on the input side, in the case shown, four inflow openings 22 for the introduction of liquid W purified in the upstream filter unit 4. In principle, the inflow openings 22 each provide access for the purified liquid W into a manifold 24. In turn, the purified liquid W is transferred via the manifold 24, specifically into a riser 26, which is in fluid connection with the manifold 24 for this purpose. Finally, riser 26 is set up to outflow the purified liquid W via an outflow opening 28 provided downstream, through which the purified liquid W can ultimately be fed into the sewer system, for example.
[0065] It is essential for the proposed base unit 20 that at least one filter receptacle 30 is provided (in the specific case shown there are four filter receptacles 30), and that the filter receptacle 30 is set up for detachable connection and re-disassembly of the upstream filter unit 4 in the form of filter cartridge 40. According to the proposal, the inflow opening 22 is arranged in the area of the filter receptacle 30 and is designed to be closable by means of an automatic collector closure 32. The automatic collector closure 32 separates the manifold 24 from the environment U. Furthermore, in the exemplary embodiment shown in the present case and being thereby preferred, the automatic collector closure 32 is designed to be interchangeable between an open state to enable the outflow of the liquid W purified in the upstream filter unit 4 and a closed state for closing a fluid connection between the manifold 24 and the environment U or the filter interior 42 of the upstream filter cartridge 40.
[0066] In the proposed oil-water-separating device 10, the proposed base unit 20 and the proposed filter cartridge 40 correspond and interact with each other in a particularly favourable manner. According to the proposal, replaceable and easy-to-use filter cartridges 40 are provided that interact in a simple way with the base unit 20 of the oil-water-separating device 10 and, above all, can be installed and disassembled without special additional handing for opening or closing. The system comprises base unit 20 with filter receptacles 30 for the filter cartridges 40, 40, 40 and the filter cartridges 40, 40, 40 itself is favourably coordinated. For example, the outflow openings 48 of the filter cartridges 40 are always closed via the respective automatic filter cartridge closure 50 (
[0067] During the opening process, this is ensured by the opening force O1, which is shown in
[0068] The effect of the opening force O1 is ensured by the sole placement or insertion of the filter cartridge 40 into the intended filter receptacle 30. Thus, the filter cartridge 40 with its bottom side 47 is inserted into the filter receptacle 30 or there, specifically into the recesses 31. In this case, a filter-cartridge contact surface 53 strikes a collector contact surface 35. This is particularly evident from the synopsis of
[0069] In the illustrated and therefore preferred exemplary embodiment, the filter-cartridge contact surface 53 is set back with relation to a bottom-side plane E3 of the filter cartridge 40. In addition, the opening plane E1 defined by the outflow opening 48 is set back from the filter-cartridge contact surface 53. Ultimately, the filter-cartridge contact surface 53 itself is formed on the outer side 52 of the automatic filter cartridge closure 50 facing the environment U.
[0070] With regard to the collector contact surface 35, on the other hand, it is provided that it is designed on the outer side 33 of the automatic collector closure 32 facing the environment U. Furthermore, the collector contact surface 35 is set back with relation to the opening plane E2 defined by the inflow opening 22 into the manifold 24 of base unit 20.
[0071] A typical process of connecting the filter cartridge 40 to the base unit 20 is described below. Thus, the filter-cartridge contact surface 53 formed on the outer side 52 of the automatic filter cartridge closure 50 meets the upper outer side 32 of the automatic collector closure 32, specifically against the collector contact surface 35. As a result, the automatic filter cartridge closure 50 is moved upwards and moved to its open state in addition to, simultaneously, the automatic collector closure 32 being moved downwards and also being moved into its open state, as is made evident from the following description of the other figures.
[0072] During the closing process, in turn, a clamping force C1, which is shown in
[0073] In order to ensure the displacement of the automatic filter cartridge closure between the closed and open state, a free space 56 is arranged between the outflow opening 48 and the adsorption filter material 43.
[0074] In
[0075] On the other hand, the proposed base unit 20, which is shown as an example in
[0076] If a filter cartridge 40, 40, 40 is not inserted on the base unit 20, it closes automatically by moving the automatic filter cartridge closure 50 to its closed state. The automatic filter cartridge closure 50 makes the service cleaner and easier, as no water can drip out of the filter cartridge 40, 40, 40 and onto the base unit 20. Each filter receptacle 30 of the base unit 20, in turn, closes just as automatically if no filter cartridge 40, 40, 40 is attached. This allows the variation of the number of filter cartridges 40, 40, 40 with the same base unit 20 without water escaping.
[0077] In the exemplary embodiment shown in concrete terms, four filter receptacles 30 are provided, into which four filter cartridges 40 can be inserted. However, more or less cartridge locations in the form of more or less filter receptacles 30 can also be provided and thus more or less filter cartridges 40 can be connected. In particular, in the case of the proposed oil-water-separating device 10, not all filter receptacles 30 need to be occupied by filter cartridges 40 since the filter receptacles 30 or, in particular, the inflow openings 22 arranged in them are automatically closed in their initial state if no filter cartridge 30 is held in them. This makes it particularly easy to change filter cartridges 40 in the proposed oil-water-separating device 10.
[0078] Thereby, preferably, the entire system in the form of the oil-water-separating device 10 can also continue to operate as long as at least one filter cartridge 40 remains arranged in its position in the form of the filter receptacle 30, thereby remaining connected to the base unit 20 and remaining integrated into the overall system. In order to remove a filter cartridge 40, the filtering process of the liquid L to be cleaned does not have to be stopped or adapted with a lot of effort. Of course, principally, it can also be provided that the filtering process is stopped in order to replace a single filter cartridge 40.
[0079] The opening and closing process of the automatic collector closure 32 is similar to that of the automatic filter cartridge closure 50. The automatic collector closure 32 is set up in such a way that an opening force O2 (upper dotted arrow in
[0080] Furthermore, the automatic collector closure 32 is set up in such a way that a clamping force C2 (lower dotted arrow in
[0081] However, it can also be adapted to a further embodiment of the base unit 20 or the oil-water-separating device 10, as shown in
[0082] The other features of the oil-water-separating device 10 shown in
[0083] In the case of the oil-water-separating device 10 according to the proposal, the described closures in the form of the automatic filter cartridge closure 50 and the automatic collector closure 32 interact with each other in a special way. The filter cartridge 40 corresponds to the filter receptacle 30 in such a way that when the filter cartridge 40 is held in the filter receptacle 30, the automatic filter cartridge closure 50 and the automatic collector closure 32 collide in such a way that both the automatic filter cartridge closure 50 as well as the automatic collector closure 32 are each moved to the open state. This is shown in
[0084] In the open state of the automatic filter cartridge closure 50, a flow channel 58 is formed between an outer side 52 facing the environment U (for the sake of clarity not provided in
[0085] In the open state of the automatic collector closure 32, in turn, a flow channel 36 is also formed. The flow channel 36 is formed between an outer side 33 facing the environment U (for the sake of clarity not in
[0086] For this purpose, the two openings in the form of the outflow opening 48 of the filter cartridge 40 and the inflow opening 22 in the base unit 20 are brought into correspondence with one another. Thus, the flow channels 36, 58 are designed to direct the purified liquid W from the filter cartridge 40 to the base unit 20 (marked with the dashed arrows in
[0087] In the respective closed states described, an escape of condensate or purified liquid W from the filter cartridge 40 or the base unit 20 is quickly and effectively prevented. In this way, the replacement of filter cartridges 40 can be carried out particularly cleanly, i.e., without dripping and thus contamination of the base unit 20 of the proposed oil-water-separating device 10. It is particularly favourable that the outflow opening 48, and thus also the flow channel 58 formed in the open state of the automatic filter cartridge closure 50, is closed in the closed state of the automatic filter cartridge closure 50 in such a way that, in an outdoor area, the outer side 52 of the automatic filter cartridge closure 50 has an operative connection with an inner surface of the housing 44 in a sealing manner. The inner surface of the housing 44 is the area facing the filter interior 42 or facing away from the environment U. For example, in the case of an essentially round automatic filter cartridge closure 50, the outer ring area of the automatic filter cartridge closure 50 is the outer ring area of the automatic filter cartridge closure 50.
[0088] This applies analogously to the base unit 20 and the interaction between the inflow opening 22 and the automatic collector closure 32. Being particularly favourable, the inflow opening 22 and thus also the flow channel 36 formed in the open state of the automatic collector closure 32, is closed in the closed state of the automatic collector closure 32 in such a way that, in an outdoor area, the outer side 33 of the automatic collector closure 32 has an operative connection with an inner surface of the base unit 20 in a sealing manner. The inner surface of the base unit 20 is the surface facing the manifold 24 or facing away from the environment U. For example, in the case of an essentially round automatic collector closure 32, the outer area of the automatic collector closure 32 is the outer ring area of the automatic collector closure 32.
[0089] In order to ensure the simplest possible connection of the filter cartridge 40 to the base unit 20, at least one projection 49 for positioning the filter cartridge 40 is provided on one bottom side 47 of the filter cartridge 40. The bottom side 47 of the filter cartridge 40 is the side facing downwards for the purpose of mounting. The outflow opening 48 is assigned to this bottom side 47 of the filter cartridge 40. An opening plane E1 is defined by the outflow opening 48, as shown by the upper dash-dotted line in
[0090] For this purpose, the filter receptacle 30 of the base unit 20 comprises a recess 31. This recess 31 is designed to hold the corresponding projection 49 of the filter cartridge 40. Fig.
[0091] The inflow opening 22, which is assigned to a top side 21 of the base unit (
[0092] The overall arrangement of the proposed oil-water-separating device 10 is particularly well illustrated in
[0093] The left filter cartridge 40 is connected to the adjacent filter cartridge 40 on the right, which in turn is connected to the adjacent filter cartridge 40 further to the right. Specifically, the inflow channels 41 (see
[0094] The inflow channel 41 is located above the inflow opening 46 and is in fluid connection with the inflow opening 46. Ultimately, on the one hand, the inflow channel 41 ensures that the liquid L to be cleaned is fed to the filter interior 42. On the other hand, the inflow channel 41 also comprises a junction 41 for conveying a part of the liquid L forward to be cleaned into the adjacent filter cartridge 40, 40. In this way, the plurality of filter cartridges 40, 40, 40 can be connected in parallel in the oil-water-separating device 10. As a result, a part of the liquid L to be cleaned is cleaned in the respective filter cartridge 40 or 40 (cf. the solid arrows arranged above in
[0095] In the case of filter units 4 in the form of filter cartridges 40, 40, 40, the inflow channel 41 comprises an inflow opening 46 or 46 for the initial entry of the liquid L to be cleaned into the filter cartridge 40 or into the adjacent filter cartridge 40, 40. This is used to introduce the liquid L to be cleaned initially in relation to the respective filter cartridge 40, 40, 40. As described, a part is then forwarded via the respective inflow opening 46 to the filter interior 42 for filtering in the respective filter cartridge 40 itself, while another part is conveyed forward to the adjacent filter cartridge 40, 40 connected in parallel. For this purpose, the inflow channel 41 comprises the said junction 41 as well as a junction opening 48 closing this junction 41. The junction opening 48 is designed to convey a part of the liquid L to be cleaned out of the filter cartridge 40 forward into the adjacent filter cartridge 40, 40.
[0096] For this purpose, the junction opening 48 of a filter cartridge 40 is brought into correspondence with the inflow opening 46 of an adjacent filter cartridge 40, as indicated in
[0097] The junction opening 48 is also designed to be changeable between an open state and a closed state. In principle, this also applies to the inflow openings 46, 46. In Fig. For example, in paragraph 2, the inflow channel 41 of the right of the three connected filter cartridges 40 is only open with regard to its access in the form of the 46 inflow opening but is closed with regard to its 48 junction opening. The filter cartridge 40 that is still to be inserted or has just been disassembled, which is shown on the far right in
[0098] By connecting a plurality of filter cartridges 40, 40, 40 in parallel, it is favourable that condensate does not have to be collected at great expense if a filter cartridge 40 to be replaced is changed. Rather, the operation of the proposed oil-water-separating device 10 can be continued with the remaining connected filter cartridges 40. In addition, it is favourable to react to flexible load situations. Thus, it is possible to react to larger contamination of the liquid L to be cleaned by occupying the base unit 20 of the proposed oil-water-separating device 10 with a plurality of filter cartridges 40, 40, 40, while in the case of less stressful operation or less stressful conditions, individual filter receptacles 30 of the base unit can remain free of filter cartridges 40. Filter cartridges can therefore be easily added or dispensed with/to adapt the performance of the system to the actual condensate build-up.
[0099] If the filter cartridges 40, 40, 40 are covered with too many oil particles, i.e., if a filter cartridge is no longer usable, they can be occasionally replaced. It is not necessary to replace the entire oil-water-separating device 10 or the base unit 20. Since only the filter cartridges are replaced, not the collector, resources are conserved.
[0100] Due to the parallel flow through the filter cartridges 40, 40, 40, the flow resistance of the entire system decreases, i.e., more condensate is processed at the same differential pressure. The 40, 40, 40 filter cartridges are designed in such a way that they can be easily carried by a service person without any aids in terms of weight and size, thus facilitating the servicing process.
[0101] The filter cartridges 40, 40 40 of the proposed oil-water-separating device 10 flow into a common manifold 24. Here, the liquid width W cleaned by all connected filter cartridges 40.40, 40 is collected in the base unit 20. From there, it is conveyed forward to the one common riser 26. For this purpose, the manifold 24 flows into the common riser 26. The outflow opening 28 arranged at the end, i.e., the outflow of the proposed oil-water-separating device 10, is located relative to the filter cartridges 40, 40, 40, thereby being specifically raised relative to their outflow openings 48 and containing a storage volume. As a result, depending on the operating mode of the overall system, a small part of the treated water W can flow back into the filter cartridges 40, 40, 40 after an outflow process. This reverse flow leads to a dynamization of the filter bed, thereby counteracting blockage due to slime. The basic function of riser 26 is to ensure that the filters of the filter cartridges 40, 40 remain wetted with condensate and do not dry out.
[0102] The description given can also essentially be transferred to the exemplary embodiment of the oil-water-separating device 10 in
[0103] The base unit 20 in the one shown in
[0104] In principle, it is possible, but not necessary, for individual filter cartridges 40 to be replaced during operation.
[0105] In the case of oil-water-separating devices 10 with a plurality of filter cartridges 40, 40, 40, identical filter cartridges 40, 40, 40 are preferably used as adjacent filter cartridges.