A POWDER PRODUCTION SYSTEM

Abstract

The invention relates to a body (2), at least one mill (3) located on the body (2) so as to rotate about its axis, more than one ball (b) being located in said mill (3), said balls (b) acting on a material to be ground (m) therein by exerting frictional and impact forces on the material to be ground (m) so that the material to be ground (m) is brought to a pulverized form.

Claims

1. A powder production system (1) comprising: a body (2); at least one mill (3) located on the body (2) so as to rotate about its axis; more than one ball (b) being located in said mill (3), said balls (b) acting on a material to be ground (m) therein by exerting frictional and impact forces; more than one pore (4) on the lateral wall of the mill (3), enabling powder and gas (g) present in the mill (3) to pass out of the mill (3); a reservoir (5) located on the body (2) so as to entirely surround the mill (3) and to be concentric with the mill (3), thereby enabling the collection of powder that passes through the pores (4); at least one heater (6) located inside and/or on the outside of the reservoir (5), enabling to heat the mill (3) and/or reservoir (5); at least one gas supply unit (7) located on the body (2), thereby enabling gas (g) flow into the body (2); and wherein the mill (3) provides the grinding of a material to be ground (m), said material to be ground (m) assuming a brittle structure as a result of entering into chemical reaction with the gas (g) composed of pure hydrogen and/or hydrogen diluted with inert gas, which the gas supply unit (7) transfers from the reservoir (5) to the mill (3).

2. The powder production system (1) as claimed in claim 1, comprising a control unit (8) controlling the heating amount of the heater (6), the rotation speed of the mill (3) and/or the gas (g) flow amount of the gas supply unit (7) and the powder production parameters.

3. The powder production system (1) as claimed in claim 2, comprising a cover mechanism (9) located movably on the mill (3) so as to contact the mill (3), at least partially covering the pores (4), thereby enabling the size of the powder passing through the pores (4) to be determined, the movement of the cover mechanism being controlled by the control unit (8).

4. The powder production system (1) as claimed in claim 1, comprising more than one mill (3) located on the body (2) in a concentric and nested style, each mill having pores (4) of a different size.

5. (canceled)

6. The powder production system (1) as claimed in claim 1, wherein the gas supply unit (7) allows a material to be ground (m) to have a brittle structure by undergoing hydriding with the gas (g) filled by the gas supply unit into the reservoir (5), and enables the gas (g) to be vacuumed from the material to be ground (m) (dehydriding) once the grinding process is completed.

7. The powder production system (1) as claimed in claim 1, wherein the mill (3) and the reservoir (5) have a cylindrical form.

8. The powder production system (1) as claimed in claim 1, wherein the mill (3) provides the material to be ground (m) consisting of titanium and titanium alloys, obtained from part forming methods using conventional subtractive and/or additive manufacturing processes, wherein the form of the material to be ground (m) is turnings, scrap, granules and/or large sized powders.

9. The powder production system (1) as claimed in claim 1, wherein the mill (3) enables to obtain the powders of the material to be ground (m) pre-spheroidization process, which is suitable for use in additive manufacturing processes.

10. The powder production system (1) as claimed in claim 1, wherein the heater (6) is in the form of at least one resistance (601), which concentrically surrounds the mill (3) and enables to heat the mill (3) and/or the reservoir (5).

11. The powder production system (1) as claimed in claim 1, wherein the heater (6) is in the form of at least one cartridge (602), which is passed concentrically through the mill (3) and enables to heat the mill (3) and/or the reservoir (5).

12. The powder production system (1) as claimed in claim 1, wherein heater (6) is in the form of at least one furnace (603) located outside of the reservoir (5) and surrounding the reservoir (5), enabling to heat the reservoir (5) and/or the mill (3).

13. A method for the powder production system (1) as claimed in claim 1, comprising the steps of placing a material to be ground (m) into the mill (3) together with the heater (6) heating the reservoir (5) and the mill (3), transferring gas (g) from the gas supply unit (7) to the reservoir (5), and simultaneously with the supply of gas (g) present in the reservoir (5) to the mill (3) through the pores (4), rotating the mill (3) about its axis, grinding the material to be ground (m) which assumes a brittle form by entering into chemical reaction with the gas (g) under the moving action of the balls (b) in the mill (3), sieving through the pores (4) the material to be ground (m) to a powder form and transferring to the reservoir (5), and collecting the powder in the reservoir (5) by vacuuming the gas (g) from the powder by means of the gas supply unit (7).

Description

[0025] The powder production system realized to achieve the object of the present invention is shown in the attached figures, wherein from these figures;

[0026] FIG. 1 is a perspective view of the reservoir, mill, resistance, and cartridge.

[0027] FIG. 2 is a schematic view of the powder production system.

[0028] FIG. 3 is a cross-sectional view of the mill.

[0029] The parts illustrated in figures are individually assigned a reference numeral and the corresponding terms of these numbers are listed below. [0030] 1. Powder production system [0031] 2. Body [0032] 3. Mill [0033] 4. Pore [0034] 5. Reservoir [0035] 6. Heater [0036] 7. Gas supply unit [0037] 8. Control unit [0038] 9. Cover mechanism [0039] 601. Resistance [0040] 602. Cartridge [0041] 603. Furnace [0042] (g) Gas [0043] (m) Material to be ground [0044] (b) Ball

[0045] The powder production system (1) comprises a body (2) and at least one mill (3) located on the body (2) so as to rotate about its axis, more than one ball (b) being located in said mill, said balls (b) acting on a material to be ground (b) therein by exerting frictional and impact forces on the material (FIG. 1).

[0046] The powder production system (1) of the invention comprises more than one pore (4) on the lateral wall of the mill (3), enabling powder and gas (g) present in the mill (3) to pass out of the mill (3), and a reservoir (5) located on the body (2) so as to entirely surround the mill (3) and to be concentric with the mil (3), thereby enabling the collection of powder that passes through the pores (4), and at least one heater (6) located inside and/or on the outside of the reservoir (5), used to heat the mill (3) and/or reservoir (5), and at least one gas supply unit (7) located on the body (2), thereby enabling gas (g) flow into the body (2) (FIG. 2).

[0047] At least one mill (3) is located on the body (2), said mill having a structure that is rotatable about its axis and being capable of grinding and pulverizing the materials to be ground (m) in the mill by means of more than one ball (b) placed therein. The balls (b) in the mill (3) hit the walls of the mill (3) under the effect of centrifugal forces with the rotation of the mill (3), the balls hitting the walls bounce and hit each other and the materials to be ground (m) therein, thereby exerting their frictional and impact forces. In this way, an effective grinding process is carried out.

[0048] There is at least one pore (4) located on the lateral walls of the mill (3), enabling the powder and gas (g) contained in the mill (3) to be discharged to the exterior and/or enabling the gas (g) to be introduced into the mill (3). It comprises at least one reservoir (5) located on the body (2), said reservoir (5) entirely surrounding the mill (3), collecting powders sieved out of the mill (3) and having a structure which prevents the powders from escaping out, at least one heater (6) heating the reservoir (5) and/or the mill (3), and at least one gas supply unit (7) supplying gas (g) into the interior of the reservoir (5) and/or the mill (3) or vacuuming the gas (g) therefrom. In this way, powders can be obtained by providing an effective and efficient recycling of scrap materials to be ground (m).

[0049] In an embodiment of the invention, the powder production system (1) comprises a control unit (8) controlling the heating amount of the heater (6), the rotation speed of the mill (3) and/or the gas (g) flow amount of the gas supply unit (7) and the powder production parameters. The control unit (8) provides the control of the heating degree of the heater (6), the rotation number and duration of the mill (3), the gas (g) supply and extraction amount and timing of the gas supply unit (7), and other parameters required for powder production. In this way, a continuous, rapid and effective production is ensured.

[0050] In an embodiment of the invention, the powder production system (1) comprises a cover mechanism (9), being movably located on the mill (3) so as to contact the mill (3), at least partially covering the pores (4), thereby enabling the size of the powder passing through the pores (4) to be determined, and the movement of which being controlled by the control unit (8). Instead of producing additional mills (3) for powders of different sizes in the mill (3), the pores (4) are opened and closed using more than one cover mechanism (9), which is located on the mill (3) so as to contact the mill (3) and the pores (4), in order to enable the production of powder of many different diameters in a single mill (3). In this way, a more effective production is achieved by obtaining powder in more than one dimension using a single mill (3). (FIG. 3)

[0051] In an embodiment of the invention, the powder production system (1) comprises more than one mill (3) located on the body (2) in a concentric and nested style, each mill having pores (4) of a different size. Multiple nested coaxial mills (3) can be used when it is desired to produce powder with gradual and different sizes in the mills (3). In this way, powders of different sizes can be obtained in a fast manner with the same powder production system (1).

[0052] In an embodiment of the invention, the powder production system (1) comprises a mill (3) that provides the grinding of a material to be ground (m), said material assuming a brittle state as a result of entering into chemical reaction with the gas (g) composed of pure hydrogen and/or hydrogen diluted with inert gas (e.g. argon, helium, nitrogen), which the gas supply unit (7) transfers from the reservoir (5) to the mill (3). Hydrogen and/or diluted hydrogen gas (g) supplied by the gas supply unit (7) into the reservoir (5) passes into the mill (3) through the pores (4) and reaches the materials to be ground (m). Under the effect of heat, the material to be ground (m) assume a brittle state by entering into chemical reaction with the gas (g). Thus, the material to be ground (m) can effectively be ground. In an embodiment of the invention, the powder production system (1) comprises a gas supply unit (7) that allows a material to be ground (m) to have a brittle structure by undergoing hydriding with the gas (g) filled by the gas supply unit into the reservoir (5), and once the grinding process is completed, enables the gas (g) to be vacuumed from the material to be ground (m) (dehydriding). While the gas (g) fed by the gas supply unit (7) allows the material to be ground (m) to undergo hydriding, the gas (g) from the powder formed after the grinding process is vacuumed back by the gas supply unit (7) and the material is dehydrided. Thus, it is ensured that the powder reaches its first composition in order to be used in additive manufacturing after grinding.

[0053] In an embodiment of the invention, the powder production system (1) comprises a mill (3) and a reservoir (5) with a cylindrical form. The mill (3) in the cylindrical form effectively rotates about its axis and performs the grinding process and allows the balls (b) to move more effectively. It is easier to gather and collect the powder within a cylindrical reservoir (5). Thanks to this, a more effective powder production is provided.

[0054] In an embodiment of the invention, the powder production system (1) comprises a mill (3) that provides the material to be ground (m) consisting of titanium and titanium alloys in the form of turnings, scrap, granules and/or large powders, obtained from part forming methods using conventional subtractive and/or additive manufacturing processes. It is hereby enabled to grind waste scrap, tumings or large sized powdered materials to be ground (m) in the mill (3). Thus, the material to be ground (m) is ensured.

[0055] In an embodiment of the invention, the powder production system (1) comprises a mill (3) that enables to obtain pre-spheroidization powders which are suitable for use in additive manufacturing. No spheroidization process is carried out on the powders obtained from the mill (3). Powders that undergo the necessary spheroidization process (e.g. thermal plasma spray, High Velocity Oxygen Fuel (HVOF) coating) are then used in the production of parts in additive manufacturing. Thus, a lower cost product manufacturing is ensured.

[0056] In an embodiment of the invention, the powder production system (1) comprises a heater (6) in the form of at least one resistance (601), which surrounds the mill (3) concentrically, and enables to heat the mill (3) and/or the reservoir (5). Thanks to the resistance (601), which entirely surrounds the mill (3) and serves to heat it with electrical energy, the mill (3) is heated. Heating is required for the hydriding process. Thus, it is enabled to effectively heat the materials to be ground (m).

[0057] In an embodiment of the invention, the powder production system (1) comprises a heater (6) in the form of at least one cartridge (602), which is passed concentrically through the mill (3) and enables to heat the mill (3) and/or the reservoir (5). Thanks to the cartridge (602), which passes through the interior of the mill (3) in a coaxial way and serves to heat it with electrical energy, it is enabled to heat the mill (3). Heating is required for the hydriding process. Thus, it is enabled to effectively heat the materials to be ground (m).

[0058] In an embodiment of the invention, the powder production system (1) comprises at least one heater (6) in the form of a furnace (603) located outside of the reservoir (5) and surrounding the reservoir (5), enabling to heat the reservoir (5) and/or the mill (3). An equal heating of the mill (3) and reservoir (5) is provided by the furnace (603) surrounding the reservoir (5). Thus, it is enabled to effectively heat the materials to be ground (m).

[0059] In an embodiment of the invention, the powder production system (1) comprises the steps of heating the reservoir (5) and/or the mill (3) by means of the heater (6) and placing the materials to be ground (m) into the mill (3), [0060] transferring the gases (g) from the gas supply unit (7) to the reservoir (5), and simultaneously with the supply of gases (g) present in the reservoir (5) to the mill (3) through the pores (4), rotating the mill (3) about its axis, [0061] grinding the materials (m) which assume a brittle form by entering into chemical reaction with the gas (g) under the moving action of the balls (b) in the mill (3), [0062] sieving through the pores (4) the material to be ground (m) to a powder form and transferring to the reservoir (5), [0063] collecting the powder in the reservoir (5) by vacuuming the gas (g) from the powder by means of the gas supply unit (7). The materials to be ground (m) placed in the mill (3) become brittle with the gases (g) charged by the gas supply unit (7). When the mill (3) is rotated, the material to be ground (m) which are already brought to a brittle form are ground with the movement of the balls (b) exerting impact and frictional forces. Powders that become small so as to be able to pass through the diameter of the pores (4) pass through the pores (4) into the reservoir (5). These phases take place simultaneously. Then, the collected hydride powders are separated from the gas (g) with a vacuum applied by the gas supply unit (7) and the desired composition of the powders is obtained. Thus, a fast, effective and efficient powder production is ensured.