OPTICAL ANALYTE SENSOR
20240044795 ยท 2024-02-08
Inventors
- Trong-Hoang Vo (Bedford, MA, US)
- Shankar Balasubramanian (Bedford, MA, US)
- Liam Byers (Bedford, MA, US)
- Yu Wang (Bedford, MA, US)
Cpc classification
G01N21/31
PHYSICS
G01N21/255
PHYSICS
International classification
Abstract
Technology described in this document can be embodied in a system for detecting analytes in a biochemical sample. The system includes a container configured to contain the biochemical sample. The system also includes a light source, an optical detector, a lens, and an optical aperture. The lens is disposed between the container and the optical detector, and the optical aperture is disposed between the lens and the optical detector. The system further includes a structure configured to house the container, the optical aperture, the lens, and the optical detector.
Claims
1. A system for detecting analytes in a biochemical sample, the system comprising: a container configured to contain the biochemical sample; a light source; an optical detector; a lens disposed between the container and the optical detector; an optical aperture disposed between the lens and the optical detector; and a structure configured to house the container, the optical aperture, the lens, and the optical detector.
2. The system of claim 1, wherein the container comprises a channel configured to hold the biochemical sample, the channel configured to pass at least a portion of light received from the light source to the optical detector.
3. The system of claim 1, wherein the system is configured to capture telecentric imagery.
4. The system of claim 1, wherein the optical aperture is defined by a geometry of the structure.
5. The system of claim 1, wherein the light source comprises two or more LEDs of different colors.
6. The system of claim 1, further comprising a light conduit that includes a non-linear optical path between the light source and the container.
7. The system of claim 6, wherein the light conduit supports total internal reflection of light received from the light source at a first end of the light conduit and delivers reflected light to the container at a second end of the conduit.
8. The system of claim 6, wherein the light conduit comprises a plastic light pipe or a glass light pipe.
9. An imaging apparatus for an optical analyte detection system, the apparatus comprising: a first receptacle configured to receive an optical detector; a second receptacle configured to receive a lens assembly; and an optical aperture disposed between the first receptacle and the second receptacle, the optical aperture configured to pass light from the lens assembly on to the optical detector, wherein the first receptacle, the second receptacle, and the optical aperture are portions of a single structure.
10. The imaging apparatus of claim 9, further comprising a third receptacle configured to hold a container of a sample for the optical analyte detection system, wherein the third receptacle is a portion of the single structure.
11. The imaging apparatus of claim 10, wherein the container is a flow cell and wherein the single structure physically contacts the flow cell without any intermediate components being disposed between the flow cell and the single structure.
12. The imaging apparatus of claim 10, wherein the container comprises a flow cell and one or more intermediate components, and wherein the single structure physically contacts the one or more intermediate components.
13. The imaging apparatus of claim 10, wherein the container comprises a channel configured to hold the sample, and the container is disposed such that the channel passes received light towards the second receptacle of the imaging apparatus.
14. The imaging apparatus of claim 10, wherein the sample is a blood sample.
15. The imaging apparatus of claim 9, wherein the optical analyte detection system is configured to capture telecentric imagery.
16. A method for detecting analytes in a biochemical sample, the method comprising: illuminating a container holding the biochemical sample using light from two or more light-emitting diodes (LEDs), wherein the light is directed from the LEDs to the container through a light pipe conduit that includes a non-linear optical path supporting total internal reflection of light; passing the light emanating from the container through a lens assembly towards an optical detector, wherein the lens assembly is configured to converge the light emanating from the container through an aperture disposed between the lens assembly and the optical detector; and generating one or more images of the biochemical sample based on output of the optical detector.
17. The method of claim 16, wherein illuminating the container comprises: illuminating the container using light of a first color emitted from a first subset of the two or more LEDs; and subsequently illuminating the container using light of a second color emitted from a second subset of the two or more LEDs.
18. The method of claim 16, further comprising separating the biochemical sample in the container.
19. The method of claim 16, further comprising delivering acoustic energy to the container prior to or during illuminating the container.
20. The method of claim 16, further comprising processing the one or more images to detect the analytes in the biochemical sample.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0032] Analysis of biochemical samples, including detecting analytes in biochemical samples (e.g., blood, urine, saliva, etc.), is important for many areas of health diagnostics and research. For example, analysis of blood samples can reveal valuable information about the health condition of living beings such as humans or animals. Automated blood analyzers are systems that are commonly used for testing and measuring numerous properties of whole blood samples including pH, pCO2, pO2, Na+, K+, Cl, Ca++, glucose, lactate, haematocrit, total bilirubin and CO-Oximetry (tHb, O2Hb, COHb, MetHb, HHb). Many automated blood analyzers accept disposable test cartridges which may include one or more blood sample pathways, sensor devices, storage packages for storing appropriate reagents, or chambers and fluid pathways for containing reagents and mixtures.
[0033] An example of an automated blood analyzer is the GEM Premier 5000 system manufactured by Werfen (formerly Instrumentation Laboratories) of Bedford, Mass., USA. Other examples of automated blood analyzers include the ABL 90 flex plus by Radiometer Medical ApS, the Rapid Point by Siemens Healthineers, the iStat blood gas analyzer by Abbott Point of Care, and the cobas blood gas system by Roche Diagnostics.
[0034] In some cases, it is desirable for automated blood analyzers to have the capability to test for additional properties of blood samples including taking measurements of additional analytes and/or identifying additional blood-related conditions. Such analytes can include free hemoglobin, enzymes, proteins, lipids, bilirubin, nucleic acids or other molecular components etc. In particular, it would be desirable to add such capability without affecting the existing measurements of other analytes.
[0035] Some types of analyte testing (e.g., hemolysis detection) have historically been measured by analyzing blood plasma which has been separated from a whole blood sample by centrifugation, for example. However, more recent technologies have been developed to enable image-based analyte testing on a sample which is presented as a whole blood sample for other testing by a cartridge-based automated blood analyzer. For example, techniques for spatial separation of particles in a solution for biomedical sensing and detection are described in U.S. Patent Publication 2018/0052147 A1, and examples of disposable hemolysis sensors for use in cartridge-based automated blood analyzers are described in U.S. Pat. No. 11,231,409 B2 (both of which are incorporated herein by reference in their entireties).
[0036] The technology described herein relates to an innovative optical system for detecting analytes in a biochemical sample inside a container. For example, the optical system can detect analytes in a plasma portion of a whole blood sample contained inside a microfluidic chamber (e.g., to measure free hemoglobin, enzymes, proteins, lipids, total bilirubin, etc.). While measurement of hemolysis, lipids, and total bilirubin from whole blood samples are provided as examples, the advantages of the present invention are more widely applicable to the sensing of various analytes in a wide range of biochemical samples.
[0037]
[0038] The illumination module 105 includes a base 102. In some implementations, the base 102 can include a printed circuit board. Mounted on the base 102 are two or more light sources (e.g., LEDs 103A, 103B as shown in
[0039] The illumination module also includes a light conduit 104 that includes a non-linear optical path between the two or more LEDs 103A, 103B and the container 115. The light conduit 104 supports total internal reflection of light, so that light emitted from the multiple LEDs 103A, 103B is reflected many times inside the light conduit 104 before illuminating the container 115. In some implementations, the light conduit 104 can be a bent light pipe and can be made of low-cost materials such as thermoplastics (e.g., polycarbonate, acrylic [PMMA], Zeonex, polymethylmethyacrylimide [PMMI]), glass, or silicone resin. The bent light pipe can be much more affordable than alternative light conduits such as optical fibers and can lower the cost of the overall optical system 100. In some implementations, the affordability of the light conduit 104 can enable the full optical system 100 to be manufactured, packaged, sold, and/or shipped together as part of a single disposable test cartridge (e.g., including the illumination module 105, the container 115, the imaging module 125, and a single structure housing these modules). In other implementations, a single disposable test cartridge may only comprise a portion of the full optical system 100. Additional details about the light conduit 104 and its advantages are described herein with relation to
[0040] Light from the illumination module 105 exits the light conduit 104 and illuminates the container 115. The container 115 is configured to contain a biochemical sample such as blood. For example, the container 115 can be a flow cell (e.g., a microfluidic flow cell) including a channel 117 configured to hold the sample. In some implementations, the container 115 can be a flow cell by itself, while in other implementations, the container 115 can include one or more additional components connected to the flow cell (e.g., frame(s) or mounting components). When the optical system 100 is in operation, light from the illumination module 105 passes through the container 115, illuminating the sample inside the channel 117. The light that passes through the container 115 is received by the imaging module 125.
[0041] The imaging module 125 is configured to receive light that passes through the channel 117 of the container 115, detect the light with an optical detector 108, and generate one or more images of any sample (e.g., blood) contained within the channel 117 based on the output of the optical detector 108. The imaging module 125 includes a lens 114, optical aperture 118, and optical detector 108, although additional components, e.g., additional lenses, can be included. The lens 114 can be a telecentric lens. For example, the lens 114 can have its entrance pupil positioned at infinity (e.g., in a direction towards the container 115). On the opposite side of the lens 114 (e.g., between the lens 114 and the optical detector 108), the optical aperture 118 is disposed at a focal point of the lens 114. In this configuration, the imaging module 125 can be capable of capturing telecentric imagery and can be considered a telecentric imaging system or telecentric imaging module. Although not shown in
[0042] In some implementations, the lens 114 can be part of a lens assembly including multiple lenses. For example, when multiple LEDs (e.g., LEDs 103A, 103B shown in
[0043] Light received by the imaging module 125 travels through the lens 114 and is passed on, through the optical aperture 118, to the optical detector 108. The optical detector 108 can be a camera, a charge-coupled device detector, or other optical sensor. The optical detector 108 is configured to generate an output (e.g., imagery) based on detected light. In some implementations, the optical detector can be mounted on a base such as a printed circuit board 112, which may be included in the imaging module 125. The printed circuit board 112 can include one or more controllers to control the optical detector 108 to capture imagery. In some implementations, the printed circuit board 112 can include one or more processors to process the captured imagery (e.g., to detect analytes in a biochemical sample held within the container 115). In some implementations, signals indicative of the captured imagery can be sent to one or more remote devices for processing.
[0044] A telecentric imaging module such as the imaging module 125 can ensure that the container 115 containing a biochemical sample has a constant (or near constant) magnification despite changes in distance from container 115 to the imaging module 125 and/or regardless of its location in the imaging module's field of view. The telecentric imaging module can also have a small aperture (f/16 or smaller) to ensure that the container 115 maintains constant (or near constant) focus within a large tolerable range of distance from the imaging module 125 (e.g., about 300 m to 600 m (e.g., 450 m) from a focal plane of the imaging module) and/or despite changes in the container's location in the imaging module's field of view. This consistent focus can prevent analyte measurement errors induced by defocusing, which can range from >5% to >25% (e.g., >15%), depending on factors such as sensor specifications, type of sample, type of analyte, etc. Since the location of focal plane itself can vary up to approximately 200 m to 400 m (e.g., 300 m) from its intended position, in some cases, the tolerable distance between the container 115 and the stop of the lens 120 can be as much as 50 m to 250 m (e.g., 150 m) without substantially impacting analysis quality due to changes in magnification or focus. Thus, consistent sample analysis across test cartridges having slight manufacturing differences can be achieved, as long as those differences are within a threshold, e.g., within a 50 m to 250 m (e.g., 150 m) limit. In this manner, the imaging module 125 described herein can ensure improved consistency and precision of sample analyses compared to what can be achieved using conventional test cartridges for automated blood analyzers. Additional details about the telecentric imaging module 125 and its advantages are described herein with relation to
[0045] As shown in
[0046] Referring to
[0047] With respect to structure 516, the dimension 122 defines the distance from the optical aperture 118 (and lens stop 120) to the container 115. In some cases, dimension 122 can be between 5 mm and 15 mm or between 8 mm and 11 mm (e.g., about 9 mm). In some implementations, the dimension 122 can be well controlled by traditional injection molding that can be used for high volume disposables. For example, traditional injection molding techniques can yield an approximate dimensional tolerance range of about 0.01 mm to 0.10 mm or 0.05 mm to 0.08 mm (e.g., about 0.06 mm), which is well within the tolerable focus and magnification window of approximately 150 m as described above. Example distances between the optical detector 108 and container 115 can be about 10-25 mm or about 15-20 mm, e.g., about 19 mm, with a tolerance range of about 0.02 mm to about 0.10 mm, e.g., about 0.05 mm. These distances and tolerance ranges are merely examples for one possible implementation of the systems and methods described herein. By no means are the systems and methods limited by such distances or tolerances. Other implementations can be readily used.
[0048] Having well-defined and reproducible distances (with errors that are delimited to be within acceptable thresholds) among the container 115, the lens 114, the optical aperture 118, and the optical detector 108 can be beneficial for capturing consistent imagery of a biochemical sample, which in turn can ensure consistent performance of analyte detection (e.g., by reducing defocus-induced analyte measurement error by more than 5% to 25% (e.g., 15%)). For example, in reference to the +Z dimension shown in
[0049] As described previously, the optical system 100 can be used to measure analytes such as free hemoglobin, enzymes, proteins, lipids, bilirubin, nucleic acids or other molecular components etc.
[0050] The image illustrated in the schematic representation 200 can be acquired by illuminating the plasma with a multicolored light source. For example, yellow and red LEDs (e.g., LEDs 103A, 103B) emitting light with wavelengths in a range of 520 nm-600 nm (e.g., 570 nm) and a range of 600 nm-1000 nm (e.g., 610 nm) respectively, can be used to measure analyte(s) in the plasma 202. Use of LEDs with these wavelengths can avoid the effects of possible interferences in the plasma 202. For example, using hemolysis measurements as an example, yellow LEDs can be used to measure hemolysis, while red LEDs can be used to measure lipids. Then the images can be jointly used to subtract out lipid interference from the hemolysis signals. In some implementations (e.g., for total bilirubin measurements), additional LEDs ranging from 400 nm-500 nm in wavelength (e.g., 460 nm) can also be used. Additional details about the exemplary use of optical systems for analyte measurements are described in U.S. Pat. No. 11,231,409 B2 (the entirety of which is incorporated by reference herein).
[0051] Referring now to
[0052] The optical system 300 is non-telecentric and has a large angle of view, capturing light from an increasingly wide area as distance increases from the camera 308. As a result, the non-telecentric optical system 300 is highly sensitive to small displacements of the container 115 either towards or away from the camera 308, with small displacements leading to substantial changes in image magnification, as described in more detail herein. Substantial changes in magnification between images captured by different test cartridges can in turn create a need for more complex image processing algorithms to account for these changes.
[0053]
[0054] Referring to
[0055] Unlike the optical system 300 shown in
[0056] Referring now to
[0057] Unlike the structure 116 shown in
[0058] In some implementations, the third receptacle 504 is connected with the first receptacle, the second receptacle, and the optical aperture via a connecting portion 502, each of the first, second, and third receptacles and the connecting portion 502 being parts of the single structure 516. While the connecting portion 502 is shown as having a tapered cross-section, various other geometries are possible and would be readily recognized by one of ordinary skill in the art. By including the third receptacle 504 within the single structure 516, the structure 516 not only defines the distances between the components of the imaging module 125 (e.g., the lens 114, the optical aperture 118, and the optical detector 108), but also defines the distances between the container 115 and the components of the imaging module 125. For example, the structure 516 defines the assembly dimension 122, representing the distance between an outer surface of the container 115 and a mechanical stop for the telecentric lens 114 (also the start of the optical aperture 118). As described previously, example distances 122 can be between 5 mm and 15 mm or between 8 mm and 11 mm (e.g., about 9 mm), and the single structure 516 can be designed such that the dimension 122 is reproducible within a dimensional tolerance range of about 0.02 mm to about 0.10 mm (e.g., about 0.06 mm). By placing the container 115 that contains the sample in the third receptacle 504, the distance between the sample and the optical aperture 118 can be accurately determined with an error limit ranging from about 0.02 mm to about (e.g., about 0.06 mm), the error limit corresponding to the manufacturing tolerances of the process used to manufacture the single structure 516 (e.g., injection molding). Human-introduced error from manually aligning the components can therefore be minimized and optical imaging of the sample can be performed and analyzed with known accurate parameters, including the distances between the sample and the optical aperture 118, lens 114, and detector 108. In this manner, consistent sample imagery can be obtained across multiple optical systems or test cartridges even in the presence of dimensional differences that may arise during the manufacturing process. As described above, the distances and tolerance ranges provided are merely examples for possible implementations of the systems and methods described herein. They are not intended to be limiting, and other implementations can be readily used.
[0059] Similar to structure 116 (shown in
[0060] Implementing an injection molding process can enable many copies of the structure 516 to be manufactured at high volume and low cost. Importantly, the assembly dimension 122, representing the distance between an outer surface of the container 115 and a mechanical stop for the lens 114 (also the start of the optical aperture 118), is entirely defined by a single mold component 602A. Thus, even after accounting for inconsistencies in the injection molding process (e.g., dimensional tolerances ranging from about 0.01 mm to about 0.10 mm), in some implementations, the sample container 115 can still reliably be positioned within about 150 of its intended location with respect to the lens 114, aperture 118, and optical detector 108.
[0061] Combining the single structure 516 with a telecentric imaging system, such as those described in relation to
[0062] Referring now to
[0063] In the setting of analyte measurement, a first image of the container 115 is typically captured after illuminating it with light of a first color (e.g., red light from the LED source 103A). A second image of the container 115 is subsequently captured after illuminating it with light of a second color (e.g., yellow light from the LED source 103B). Analytes can be measured based on a joint analysis of the first image and the second image of the container 115.
[0064] For reliable analyte measurements, it is important to achieve substantially similar illumination patterns of the channel 117 across both the first and the second images. For example, the brightness pattern of the first and second images can be substantially similar irrespective of the physical position of the light sources 103A, 103B. This makes the images directly comparable and can mitigate the need for complex processing algorithms that actively account for differences in the underlying illumination pattern between images. While the examples described herein demonstrate the use of two LED light sources, in some applications, analyte detection can include additional light sources of various wavelengths (e.g., three light sources, four light sources, seven light sources, etc.)
[0065]
[0066] Referring to
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[0068] Other options (e.g., optical fibers or mirrors) may also be used for combining light from multiple LEDs. However, the bent light pipe 804, which can be constructed from materials such as thermoplastics (e.g., polycarbonate, acrylic [PMMA], Zeonex, polymethylmethyacrylimide [PMMI]), glass, or silicone resin, resulting in the advantage of having much lower cost. This can enable the illumination module (e.g., illumination module 105 or illumination module 805) to be combined with the container 115 and the imaging module 125 in a single disposable test cartridge.
[0069] Moreover, in some implementations, the LEDs 103A, 103B can directly contact the surface of the bent light pipe 804, enabling the light pipe to collect and preserve more than 90% of LED light and preventing light loss for a long distance before the light hits the container 115. This result is made possible by total internal reflection within the bent light pipe 804 and makes the illumination module 805 more efficient than the illumination module 705 with the traditional diffusor 710. This efficiency can in turn allow for the use low-brightness LED packages.
[0070]
[0071] Operations of the process 900 can include illuminating a container holding the biochemical sample (902). For example, the container can be the container 115 of optical system 100 and can be a microfluidic flow cell, as described above. The biochemical sample can be a whole blood sample. The container can be illuminated using light from two or more LEDs, wherein the light is directed from the LEDs through a light pipe conduit that includes a non-linear optical path supporting total internal reflection of light. For example, illuminating the container can include illuminating the container using light of a first color (e.g., red) emitted from a first subset of the two or more LEDs, and subsequently illuminating the container using light of a second color (e.g., yellow) emitted from a second subset of the two or more LEDs. In some implementations, the light pipe conduit can be a bent light pipe such as the bent light pipe 804.
[0072] Operations of the process 900 also include passing light emanating from the container through a lens assembly towards an optical detector (904). The lens assembly can be configured to converge the light emanating from the container through an aperture disposed between the lens assembly and the optical detector. For example, referring to
[0073] Operations of the process 900 also include generating one or more images of the biochemical sample based on output of the optical detector (906). For example, the optical detector can be a camera, and the output of the camera can be one or more images taken of a whole blood sample within the container 115 of the optical system 100.
[0074] Optionally, operations of the process 900 can further include separating the biochemical sample in the container. The operations of the process 900 can also include delivering acoustic energy to the container prior to or during illuminating the container. For example, the acoustic energy can be delivered to the container in order to separate the biochemical sample in the container. The operations of the process 900 can also include processing the one or more images to detect the analytes in the biochemical sample. For example, the one or more images can be processed to measure hemolysis in the blood sample.
[0075] Other embodiments and applications not specifically described herein are also within the scope of the following claims. Elements of different implementations described herein may be combined to form other embodiments.