CREEPER WITH WIRE FRAME

Abstract

A creeper frame comprising: a first and second side-rail; and a plurality of cross-rails located between the first and second side-rail. The first and second side-rails each include two side-rail wires secured together by a plurality of side-rail wire clips, and each cross-rail of the plurality of cross-rails includes two cross-rail wires secured together by a cross-rail wire clip.

Claims

1. A creeper frame comprising first and second side-rails, each including two side-rail wires secured together by a plurality of side-rail wire clips, and at least a plurality of cross-rails located between the first and second side-rails; said cross-rails being secured to said side-rails.

2. The creeper frame of claim 1, wherein each said cross-rail includes at least two cross-rail wires secured together by a plurality of cross-rail clips.

3. The creeper frame of claim 1, wherein each said cross-rail is made from round or square metal tubing.

4. The creeper frame of claim 1, wherein said creeper frame includes four cross-rails.

5. The creeper frame of claim 4, wherein each said cross-rail of the four cross-rails includes a first end secured to said first side-rail through resistance welding and a second end secured to said second side-rail through resistance welding.

6. The creeper frame of claim 5, wherein two cross-rail wire gussets are located adjacent said first end of each said cross-rail of the four cross-rails and wherein two cross-rail wire gussets are located adjacent said second end of each said cross-rail of the four cross-rails.

7. The creeper frame of claim 1, wherein said creeper frame includes three side-rail wire clips to secure together through resistance welding the two-side rail wires of the first side-rail and wherein said creeper frame further includes three side-rail wire clips to secure together through resistance welding the two side-rail wires of the second side-rail.

8. The creeper frame of claim 7, wherein each side-rail wire clip includes an aperture to receive a caster stem of a caster securable to the creeper frame.

9. The creeper frame of claim 1, wherein each cross-rail clip includes an aperture to receive a bolt portion of a back pad securable to the creeper frame.

10. The creeper frame of claim 6, wherein each said side-rail wire, each side cross-rail, and each said wire gusset is made from a material selected from the group consisting of grade 1008 carbon steel, grade 1010 carbon steel, and grade 1018 carbon steel and wherein each said side-rail wire, each said cross-rail, and each said wire gusset has a diameter of between about 0.5 and about 0.3 inches.

11. The creeper frame of claim 1, further comprising a plurality of cross-rail wire gusset to provide additional strength to the connection between the cross-rails and the side rails.

12. A creeper frame comprising first and secured side-rails, a plurality of cross-rails located between the first and second side rails, each said cross-rail having at last two cross-rail wires secured together by a cross-rail wire clip, said cross-rails being secured to said side-rails.

13. The creeper frame of claim 12, wherein each side-rail includes at least two side-rail wires secured together by a plurality of side-rail clips.

14. The creeper frame of claim 12, wherein said creeper frame includes four cross-rails.

15. The creeper frame of claim 14, wherein each said cross-rail of the four cross-rails includes a first end secured to said first side-rail through resistance welding and a second end secured to said second side-rail through resistance welding.

16. The creeper frame of claim 15, wherein two cross-rail wire gussets are located adjacent said first end of each said cross-rail of the four cross-rails and wherein two cross-rail wire gussets are located adjacent said second end of each said cross-rail of the four cross-rails.

17. The creeper frame of claim 12, wherein said creeper frame includes three side-rail wire clips to secure together through resistance welding the two-side rail wires of the first side-rail and wherein said creeper frame further includes three side-rail wire clips to secure together through resistance welding the two side-rail wires of the second side-rail.

18. The creeper frame of claim 12, wherein each side-rail is made from round or square metal tubing.

19. A creeper comprising: a creeper frame: a plurality of casters secured between the first and second rails to the creeper frame; and a pad secured to the creeper frame; wherein the creeper frame includes first and second side-rails; and a plurality of cross-rails secured between the first and second side-rails; wherein said first and second side-rail include at least two side-rail wires secured together by a plurality of side-rail wire clips, wherein each said cross-rail of said plurality of cross-rails includes at least two cross-rail wires secured together by at least one cross-rail wire clip-where said plurality of casters are secured to the plurality of side-rail wire clips, and said pad is secured to the cross-rail wire clips.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] For a complete understanding of the various aspects, structures, and operation of the invention, reference should be made to the following detailed description and accompanying drawings.

[0012] FIG. 1 is a top plan view of a creeper frame of the present invention;

[0013] FIG. 2 is a left side elevation view of the creeper frame of FIG. 1;

[0014] FIG. 3 is a front elevated view of a cross-rail wire gusset secured to a cross-rail according to embodiment of the present invention;

[0015] FIG. 4 is an elevated view of a cross-rail wire gusset according to another embodiment of the present invention;

[0016] FIG. 5 is a left side elevated view of a side-rail wire of the present invention;

[0017] FIG. 6 is a front elevated view of a cross-rail wire of the present invention;

[0018] FIG. 7 is a left side elevation view of a creeper utilizing the creeper frame of the present invention;

[0019] FIG. 8 is a top plan view of a creeper frame of the present invention; and

[0020] FIG. 9 is a top plan view of a creeper frame of the present invention.

DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

[0021] A representative embodiment of a creeper frame of the present invention is indicated in the drawings generally by the numeral 10. As shown in FIG. 1, creeper frame 10 generally includes two side-rails 12a and 12b, and four cross-rails 14a, 14b, 14c, and 14d. In one embodiment of the present invention, such as shown in FIG. 1, each side-rail 12 includes two side-rail wires 16 and 18. Specifically, side-rail 12a includes side-rail wires 16a and 18a, and side-rail 12b includes side-rail wires 16b and 18b. Similarly, each cross-rail 14 includes two cross-rail wires 20 and 22. Specifically, cross-rail 14a includes cross-rail wires 20a and 22a, cross-rail 14b includes cross-rail wires 20b and 22b, cross-rail 14c includes cross-rail wires 20c and 22c, and cross-rail 14d includes cross-rail wires 20d and 22d.

[0022] In another embodiment of the present invention, creeper frame 10 could include side rails 12a and 12b made from two side-rail wires 16 and 18 and the cross-rails 14a, 14b, 14c, and 14d can be made from round or square metal tubing, such as shown in FIG. 8. Specifically, side-rail 12a includes side-rail wires 16a and 18a, and side-rail 12b includes side-rail wires 16b and 18b.

[0023] In another embodiment of the present invention, creeper frame 10 could include cross-rails 14a, 14b, 14c, and 14d each including two cross-rail wires 20 and 22 and the side rails 12a and 12b can be made from round or square metal tubing, such as shown in FIG. 9. Specifically, cross-rail 14a includes cross-rail wires 20a and 22a, cross-rail 14b includes cross-rail wires 20b and 22b, cross-rail 14c includes cross-rail wires 20c and 22c, and cross-rail 14d includes cross-rail wires 20d and 22d.

[0024] As can also be seen in FIG. 1, the side-rail wires 16 and 18 are secured together by a plurality of side-rail wire clips 24, 26, and 28. Specifically, side-rail wires 16a and 18a are secured together by side-rail wire clips 24a, 26a, and 28a and side-rail wires 16b and 18b are secured together by side-rail wire clips 24b, 26b, and 28b. Each side rail clip 24, 26, and 28 is secured to their respective side-rail wires 16 and 18 by resistance welding or any other suitable connection. Similarly, cross-rail wires 20 and 22 are secured together by a cross-rail wire clip 30. Specifically, cross-rail wires 20a and 22a are secured together by cross-rail clip 30a, cross-rail wires 20b and 22b are secured together by cross-rail clip 30b, cross-rail wires 20c and 22c are secured together by cross-rail clip 30c, and cross-rail wires 20d and 22d are secured together by cross-rail clip 30d. Each cross-rail clip 30 is secured to their respective cross-rail wires 20 and 22 by resistance welding, or an equivalent connection method.

[0025] Side-rail wire clips 24, 26, and 28 each include an aperture 32. As shown in FIG. 7, each aperture 32 is used to attach a caster 60 to the frame 10. The caster stem of each respective caster can protrude through the aperture 32 and will be secured in place with a washer and nut. Similarly, the cross-rail clips 30a, 30b, 30c, 30d (see FIG. 1) each include an aperture 34, which are used to mount a back pad 62 to the frame 10. The back pad can contain bolt portions that will protrude through each aperture 34 and the bolt portions can be secured in place with a washer and nut.

[0026] To strengthen the connection points P between the side-rails 12 and the cross-rails 14, each cross-rail 14a, 14b, 14c, and 14d includes four cross-rail wire gussets 35, 36, 37 and 38 that are located adjacent each cross-rail wire 20 and 22 (as will hereinafter be discussed in more detail) near the connection points P. Specifically, cross-rail 14a includes cross-rail wire gussets 35a, 36a, 37a, and 38a located adjacent to cross-rail wires 20a and 22a, cross-rail 14b includes cross-rail wire gussets 35b, 36b, 37b, and 38b located adjacent to cross-rail wires 20b and 22b, cross-rail 14c includes cross-rail wire gussets 35c, 36c, 37c, and 38c located adjacent to cross-rail wires 20c and 22c, and cross-rail 14d includes cross-rail wire gussets 35d, 36d, 37d, and 38d located adjacent to cross-rail wires 20d and 22d.

[0027] The positioning of the cross-rail wire gussets 35, 36, 37, and 38 near the connection points P between the side-rails 12 and the cross-rails 14 provides additional strength to the connection of side-rails 12 and cross-rails 14 at each connection point P. Each connection point P can include four resistance weld positions, each taking place where each side-rail wire 16 and 18 cross over each cross-rail wire 20 and 22.

[0028] The cross-rail wire gussets 35, 36, 37, and 38 are positioned such that cross-rails 14a, 14b, 14c, and 14d each have cross-rail wire gussets 35 and 36 located between each of the cross-rail wires 20 and 22, the cross-rails 14b, 14c, and 14d each have cross-rail wire gussets 37 and 38 located adjacent cross-rail wire 20 in a position such that cross-rail wire gussets 37 and 38 are located closer to the foot F and distal to the head H of the frame 10 as compared to the position of cross-rail wire gussets 35 and 36, and cross-rail 14a has cross-rail wire gussets 37 and 38 located closer to the head H and distal to the foot F of the frame 10 as compared to the position of cross-rail wire gussets 35 and 36, as shown in FIG. 1.

[0029] In another embodiment of the present invention, the cross-rail gussets 35, 36, 37, and 38 are positioned such that cross-rails 14a, 14b, 14c, and 14d each have cross-rail wire gussets 35 and 36 located on an exterior portion of cross-rail wire 20, and the cross-rail wire gussets 37 and 38 are located on an exterior portion of cross-rail wire 22, such as shown in FIG. 9.

[0030] It should therefore be seen that the position of the cross-rail gussets can include any combination of the cross-rail gussets 35 and 36 being positioned on an exterior portion of a cross-rail wire 20 or 22 or located between the cross-rail wires 20 and 22. Similarly, the cross-rail gussets 37 and 38 can be positioned on an exterior portion of a cross-rail 20 and 22. Furthermore, the positions of the cross-rail gussets 35, 36, 37, and 38 can vary from each cross-rails 14a, 14b, 14c, and 14d within frame 10 of the present invention.

[0031] FIG. 3 shows how cross-rail wire gussets 35 and 36 are secured to a cross-rail 14 to strengthen frame 10. Cross-rail wire gussets 35 and 36 are shown in FIG. 3 as being resistance welded to cross-rail 14 at three positions X adjacent each end of the cross-rail wire gussets 35 and 36 and the cross-rail 14. As also shown in FIG. 3, an end of the cross-rail wire gusset 35 and an end of the cross-rail wire gusset 36 will each be flush with an end of cross-rail 14 such that there will be no sharp edges which could injure a user of frame 10.

[0032] FIG. 4 shows a typical cross-rail wire gusset of the present invention. A cross-rail wire gusset 36 is a continuous piece of wire, which is bent at an angle θ to create a longer portion 40 and a shorter portion 42. In one or more embodiments, angle θ is a 25° angle, and the longer portion 40 has a length of over 3 inches, and in at least one embodiment, of at least 3.3 inches, while the shorter portion 42 has a length of at least 2 inches, and in at least one embodiment, of at least 2.5 inches.

[0033] FIG. 5 is a side-view of a side-rail wire, such as wire 16b, of the present invention. Side-rail wire 16b includes a short straight portion 44, a long straight portion 46, and two angled portions 48a and 48b which form a dipped portion D. In practice, dipped portion D is where the shoulders blades of the user will lie while utilizing a creeper having creeper frame 10. In one or more embodiments, the short straight portion 44 and the two angled portions 48a and 48b have a length of about 6 inches each and the long straight portion 46 has a length of about 22 inches such that the total length of the side-rail wire 16 is about 40 inches. The bend between the short straight portion 44 and angled portion 48a is bent at an angle α which is the same angle of the bend between the long straight portion 46 and the angled portions 48b. In one or more embodiments, angle α is more than 155° and less than 178°.

[0034] FIG. 6 is a front plan view of a cross-rail wire, such as wire 20a, of the present invention. A cross-rail wire 20a includes two short straight portions 50a and 50b, two angled portions 52a and 52b, and one long straight portion 54. In one or more embodiments, the short straight portions 50a and 50b have a length of between about 1.1 and about 1.2 inches, the angled portions 52a and 52b have a length of between about 1.4 and about 1.5 inches, and the long straight portion 54 has a length of between about 12.4 and about 12.6 inches such that the total length of the cross-rail wire 20a is between about 17.4 and 18.0 inches. The angle β of the bend between the short portion 50a and the angled portion 52a is about 55°, which is the same angle of the bend between the short straight portion 50b and the angled portion 52b. Alternatively, the cross-rail wire 20a defines an opposite angle γ between the short portion 50a and the angled portion 52a of about 125°, which is the same as the opposite angle between the angled portion 52a and the long straight portion 54. The angles of both angle β and γ allow for the short portion 50a and the long straight portion 54 of cross-rail wire 20a to be parallel, which is also parallel with the ground (55° +125° = 180°).

[0035] In one or more embodiments of the present invention, the diameter of each side-rail wire 16 and 18 is at most about 0.5 inches, and at least about 0.3 inches. In one or more embodiments of the present invention, a 0.307-inch diameter side-rail wire is used.

[0036] In one or more embodiments of the present invention, the diameter of each cross-rail wire 20 and 22 is at most about 0.5 inches, and at least about 0.3 inches. In one or more embodiments of the present invention, a 0.307-inch diameter cross-rail wire is used.

[0037] In one or more embodiments of the present invention, the diameter of each cross-rail wire gusset 35, 36, 37, and 38 is at most about 0.5 inches and at least 0.3 inches. In one or more embodiments, a 0.307-inch diameter cross-rail wire gusset is used.

[0038] In one or more embodiments of the present invention, the side-rail wires 16 and 18, the cross-rail wires 20 and 22, and the wire gussets 35, 36, 37 and 38 are made from a material selected from the group consisting of grade 1008 carbon steel, grade 1010 carbon steel, and grade 1018 carbon steel.

[0039] In light of the foregoing, it should be appreciated that the present invention significantly advances the art by providing a wire creeper frame and creeper utilizing said frame that is structurally and functionally improved in a number of ways.