Secondary Element and Filter System

Abstract

A secondary element for a filter system has first and second ends oppositely positioned to each other in longitudinal direction. The first end is closed by a closed end disk. The closed end disk has a first connection device for interacting with a complementary second connection device of a central tube of the filter system and for fixing the secondary element on the central tube. The first connection device has lock elements with radially inwardly oriented lock hooks distributed circumferentially on the closed end disk. A filter medium surrounds the lock elements. The lock elements include two directly neighboring lock elements having a distance relative to each other along the circumference of the closed end disk that is larger than a circumferential measurement of a radially outwardly oriented deflection element arranged at a collar of the central tube. A filter system with such a secondary element is provided.

Claims

1. A secondary element for a filter system, the secondary element comprising: a filter medium arranged about a longitudinal direction of the secondary element; a first end and a second end oppositely positioned relative to each other along the longitudinal direction; wherein the first end is seal-tightly closed by a closed end disk and the second end is open; wherein the closed end disk comprises a first connection device configured to interact, upon intended mounting of the secondary element in the filter system, with a complementary second connection device of a central tube of the filter system and configured to fix the secondary element on the central tube; wherein the first connection device comprises lock elements with radially inwardly oriented lock hooks, wherein the lock hooks are arranged distributed on an outer circumference of the closed end disk; wherein the filter medium surrounds the lock elements; wherein the lock elements include two directly neighboring lock elements, wherein a distance of the two directly neighboring lock elements relative to each other along the outer circumference of the closed end disk is larger than a measurement of a deflection element arranged at a collar of the central tube and oriented radially outwardly in relation to the collar, wherein the measurement is measured in a circumferential direction of the collar.

2. The secondary element according to claim 1, wherein the closed end disk comprises a bulge projecting outwardly in the longitudinal direction.

3. The secondary element according to claim 1, wherein the lock elements are grouped on the outer circumference of the closed end disk.

4. The secondary element according to claim 3, wherein the lock elements are grouped such that a respective lock element comprises a smaller distance to a directly neighboring lock element on one side along the outer circumference of the closed end disk than to a neighboring lock element on the other side along the outer circumference of the closed end disk.

5. The secondary element according to claim 1, wherein the closed end disk is fixedly connected to the filter medium.

6. The secondary element according to claim 5, wherein the closed end disk is connected by welding or gluing or molding to the filter medium.

7. A filter system for filtering a fluid, the filter system comprising a housing; an inlet socket arranged at the housing for supply of a fluid to be filtered; an outlet socket arranged at the housing for discharge of a filtered fluid; a filter element arranged between the inlet socket and the outlet socket; a central tube arranged in an interior of the housing along a longitudinal direction of the filter system and configured to receive the filter element; a secondary element arranged in an interior of the filter element, wherein the central tube carries the secondary element; wherein the secondary element comprises a first connection device and wherein the central tube comprises a second connection device, wherein the first connection device and the second connection device are complementary to each other and configured to connect an end of the secondary element and an end of the central tube to each other; wherein the secondary element comprises a closed end disk arranged at the end of the secondary element; wherein the first connection device of the secondary element comprises lock elements arranged distributed on an outer circumference of the closed end disk, wherein the lock elements comprise radially inwardly oriented lock hooks; wherein the second connection device of the central tube comprises a circumferentially extending collar arranged at the end of the central tube; wherein the lock elements, in an intended mounted state of the secondary element on the central tube, are locked by the lock hooks at the circumferentially extending collar and fix the secondary element in the longitudinal direction of the filter system; wherein the central tube comprises at least one deflection element arranged at the circumferentially extending collar, wherein the at least one deflection element is oriented radially outwardly; wherein the lock elements include two directly neighboring lock elements, wherein a distance of the two directly neighboring lock elements along the outer circumference of the closed end disk is larger than a measurement of the at least one deflection element measured in a circumferential direction of the circumferentially extending collar.

8. The filter system according to claim 7 wherein the outlet socket is arranged centrally in the longitudinal direction of the filter system.

9. The filter system according to claim 7, wherein the first connection device and the second connection device are configured to be detachable from each other without being destroyed.

10. The filter system according to claim 7, wherein the end of the secondary element projects axially past the central tube.

11. The filter system according to claim 7, wherein the secondary element comprises a bulge and wherein the central tube at the end provided with the second connection device comprises a bulge conforming in shape to the bulge of the secondary element.

12. The filter system according to claim 11, wherein the bulge of the central tube is a flexible rib structure.

13. The filter system according to claim 11, wherein the bulge of the secondary element has a truncated cone shape and the bulge of the central tube has a truncated cone shape, wherein the truncated cone shape of the bulge of the secondary element conforms to the truncated cone shape of the bulge of the central tube.

14. The filter system according to claim 7, wherein the lock elements are grouped on the outer circumference of the closed end disk.

15. The filter system according to claim 14, wherein the lock elements are grouped such that a respective lock element comprises a smaller distance to a directly neighboring lock element on one side along the outer circumference of the closed end disk than to a neighboring lock element on the other side along the outer circumference of the closed end disk.

16. The filter system according to claim 7, wherein the at least one deflection element is arranged at a circumferential position of a reinforcement rib of the central tube.

17. The filter system according to claim 7, wherein the circumferentially extending collar comprises support elements oriented in the longitudinal direction of the filter system, wherein the support elements, in the intended mounted state of the secondary element on the central tube, contact an inwardly oriented counter holding surface of the closed end disk of the secondary element.

18. The filter system according to claim 17, wherein the secondary element, in the intended mounted state of the secondary element on the central tube, is clamped by the support elements in the longitudinal direction of the filter system.

19. The filter system according to claim 7, further comprising a pretension element configured to secure the secondary element at the central tube.

20. The filter system according to claim 7, wherein the filter element seals radially inwardly at an end face thereof arranged at the outlet socket.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Further advantages result from the following drawing description. In the drawings, embodiments of the invention are illustrated. The drawings, the description, and the claims contain numerous features in combination. A person of skill in the art will consider the features expediently also individually and combine them to expedient further combinations.

[0043] FIG. 1 shows an isometric illustration of a filter system for filtering a fluid according to an embodiment of the invention.

[0044] FIG. 2 shows a longitudinal section of the filter system according to FIG. 1.

[0045] FIG. 3 shows a partially cutaway isometric illustration of a central tube with secondary element mounted thereon according to an embodiment of the invention.

[0046] FIG. 4 shows an enlarged detail of the region of the end disk of the secondary element according to FIG. 3.

[0047] FIG. 5 shows an isometric illustration of a secondary element according to an embodiment of the invention.

[0048] FIG. 6 shows a longitudinal section of the secondary element according to FIG. 5.

[0049] FIG. 7 shows an isometric illustration of the end disk of the secondary element according to FIG. 5 in a view from the interior.

[0050] FIG. 8 shows an enlarged detail of a longitudinal section of the filter system according to FIG. 2 through secondary element and central tube in the region of the end disk of the secondary element and of the collar of the central tube.

[0051] FIG. 9 shows an isometric illustration of the central tube of the filter system according to FIG. 2.

[0052] FIG. 10 shows a longitudinal section through a filter system for filtering a fluid according to a further embodiment of the invention with a secondary element.

[0053] FIG. 11 shows an enlarged detail of a longitudinal section of the filter system according to FIG. 10 through secondary element and central tube in the region of the end disk of the secondary element and of the collar of the central tube.

[0054] FIG. 12 shows an isometric illustration of the central tube of the filter system according to FIG. 10.

[0055] FIG. 13 shows a longitudinal section through a filter system for filtering a fluid according to a further embodiment of the invention with a secondary element.

[0056] FIG. 14 shows an enlarged detail of a longitudinal section of the filter system according to FIG. 13 through secondary element and central tube in the region of the end disk of the secondary element and of the collar of the central tube.

[0057] FIG. 15 shows an isometric illustration of the central tube of the filter system according to FIG. 13.

DESCRIPTION OF PREFERRED EMBODIMENTS

[0058] In the Figures, same or same-type components are identified with same reference characters. The Figures show only examples and are not to be understood as limiting.

[0059] Directional terminology used in the following with terms such as left, right, top, bottom, in front of, behind, thereafter, and the like serve only for better understanding of the Figures and is not to be understood in any case as a limitation of the generality. The illustrated components and elements, their design and use can vary in the context of considerations of a person of skill in the art and be adapted to the respective applications.

[0060] FIG. 1 shows an isometric illustration of a filter system 100 for filtering a fluid according to an embodiment of the invention, while in FIG. 2 a longitudinal section of the filter system 100 is illustrated.

[0061] The filter system 100 for filtering a fluid, in particular of an air guiding system of an internal combustion engine, in particular of a motor vehicle, comprises a filter housing 110 with a housing bottom part 112 and a housing top part 114 which extend along a longitudinal direction 120. The two housing parts 112, 114 are connected, for example, clipped on, by connecting elements 118 so that the filter housing 110 can be easily opened, the housing top part 114 taken off, and the filter element 10 removed from the housing bottom part 112 for changing the filter element 10.

[0062] At the housing 110, an inlet socket 102 for supply of a fluid to be filtered, in particular air, and an outlet socket 104 for discharging the filtered fluid is arranged. The outlet socket 104 is centrally arranged in this context in the longitudinal direction 120 of the filter system 100.

[0063] The filter system 100 comprises furthermore a filter element 10 which separates fluid-tightly a clean fluid side 52 and a raw fluid side 50. In this context, the filter element 10 comprises a hollow cylinder-type filter bellows 12 arranged about the longitudinal direction 120 which comprises a closed circumferential wall which extends axially along the longitudinal direction 120 and surrounds an interior of the filter bellows 12. The filter element 10 comprises at a first end face 26 a first end disk 14 which is oppositely arranged to a second end disk 16 at a second end face 28 which comprises a fluid passage for the filtered fluid.

[0064] In the housing 110, the filter element 10 is arranged between inlet socket 102 and outlet socket 104. The filter element 10 seals radially inwardly at its end face 28 at the outlet socket side so that in a reliable manner the raw fluid region is separated from the clean fluid region.

[0065] Furthermore, a central tube 30 for receiving the filter element 10 is arranged in the interior of the housing 110 along the longitudinal direction 120. The central tube 30 is provided furthermore as carrier of a secondary element 60 which is arranged in the interior of the filter element 10.

[0066] The secondary element 60 comprises a closed end disk 70 at an end 62. The secondary element 60 projects axially past the central tube 30 at the closed end 62.

[0067] Secondary element 60 and central tube 30 comprise each connection devices 72, 36 complementary to each other with which they are connected to each other at one of their ends 62, 32.

[0068] In this context, the first connection device 72 of the secondary element 60 comprises lock elements 74 which are arranged distributed on an outer circumference of the end disk 70 and comprise radially inwardly oriented lock hooks 76. The second connection device 36 of the central tube 30 comprises a circumferentially extending collar 38. In this context, the lock elements 74 are locked in an intended mounted state by means of the lock hooks 76 at the collar 38 of the central tube 30 and fix in this way the secondary element 60 in the longitudinal direction 120 of the filter system 100.

[0069] The connection devices 72, 36 which are complementary to each other are configured to be detached without being destroyed so that a separate exchange of the secondary element 60 can be performed in a simple manner as needed upon exhaustion of the filter performance.

[0070] FIG. 3 shows a partially cutaway isometric illustration of the central tube 30 with secondary element 60 mounted thereon according to an embodiment of the invention. In FIG. 4, an enlarged detail of the region of the end disk 70 of the secondary element is illustrated.

[0071] The secondary element 60 with a longitudinal direction 80 and two ends 62, 64 positioned opposite each other along the longitudinal direction 80 comprises a filter medium 66 arranged about the longitudinal direction 80. One of the ends 64, namely the end 64 which is oriented toward the outlet socket 104, is open while the oppositely positioned end 62 is seal-tightly closed with a closed end disk 70. The diameter of the secondary element 60 tapers from the open end 64 toward the closed end 62. The end disk 70 is fixedly connected to the filter medium 66, in particular welded or glued or molded on.

[0072] The filter medium 66 can be formed, for example, of a nonwoven or of paper or of cellulose or of a mixed fiber of plastic material and cellulose.

[0073] The end disk 70 comprises the first connection device 72 which upon intended mounting is provided for interaction with the second complementary connection device 36 of the central tube 30 of the filter system 100 in order to fix the secondary element 60 on the central tube 30.

[0074] The first connection device 72 comprises lock elements 74 with radially inwardly oriented lock hooks 76 which are arranged distributed on the outer circumference of the end disk 70. In this context, the filter medium 66 surrounds the lock elements 74.

[0075] For reasons of simplification, only one of the lock elements 74 is provided with reference character.

[0076] The lock elements 74 in an intended mounted state of the secondary element 60 are secured/locked with the lock hooks 76 at the collar 38 of the central tube 30 and fix in this way the secondary element 60 in the longitudinal direction 120 of the filter system 100.

[0077] As can be seen in FIG. 4, the central tube 30 comprises at least one deflection element 42 arranged facing radially outwardly at the collar 38 of the central tube 30 and which is arranged at a circumferential position about the longitudinal axis 80 of a reinforcement rib 44 of the central tube 30. The deflection element 42 is intended to prevent that lock elements 74 impact on reinforcement ribs 44 upon pushing the secondary element 60 onto the central tube 30. For this purpose, the deflection element 42 comprises control surfaces 43 which move the lock element 74 and thus the entire secondary element 60 about the longitudinal axis 80 to the side so that the lock element 74 can lock safely at the collar 38.

[0078] The distance 82 of two directly neighboring lock elements 74 along the outer circumference of the end disk 70 is larger than a measurement 40, in circumferential direction of the collar 38, of a deflection element 42 which is arranged at the collar 38 of the central tube 30. In this way, it can be prevented that two lock elements 74 can get hooked at the deflection element 42 and that the secondary element 60 cannot be completely pushed on.

[0079] FIG. 5 shows an isometric illustration of the secondary element 60 while in FIG. 6 a longitudinal section through the secondary element and in FIG. 7 an isometric illustration of the end disk 70 of the secondary element 60 in a view from the interior is illustrated. The conically tapering shape of the jacket of the secondary element 60 formed by the filter medium 66 as well as the inwardly oriented lock elements 74 which are projecting away from the end disk 70 in longitudinal direction 80 can be seen clearly.

[0080] The end disk 70 comprises furthermore a bulge 78 which projects outwardly in the longitudinal direction 80. The bulge 78 can serve as a positioning aid and/or mounting aid during mounting of the secondary element 60. For this purpose, the central tube 30 can comprise at its end 32 at which the second connection device 36 is arranged a bulge 34 which is not visible in this illustration and which is embodied to conform in shape to the bulge 78 of the secondary element 60. The bulge 34 can be formed in particular as a flexible rib structure which projects into the outwardly oriented recess 78 of the end disk 70 of the secondary element 60 and enables a locked connection under minimal pretension between central tube 30 and secondary element 60.

[0081] In particular, the bulge 78 can be of a truncated cone-shaped configuration and can be embodied to conform in shape to a truncated cone-shaped bulge 34 of the central tube 30. In an alternative embodiment, the bulge 78 can however also have other shapes, for example, a semi-spherically shaped bulge.

[0082] As can be seen in particular in FIG. 7, the lock elements 74 can be distributed so as to be grouped on the outer circumference of the end disk 70. In particular, in this way a respective lock element 74 can comprise relative to a directly neighboring lock element 74 on one side along the circumference a smaller distance 82 than to a neighboring lock element 74 on the other side along the circumference. In the illustrated embodiment, the lock elements 74 are arranged in groups of two.

[0083] FIG. 8 shows an enlarged detail of the longitudinal section of the filter system 100 according to FIG. 2 through secondary element 60 and central tube 30 in the region of the end disk 70 of the secondary element 60 and of the collar 38 of the central tube 30.

[0084] In FIG. 8, it can be seen how the end disk 70 of the secondary element 60 is supported at the collar 38 of the central tube 30, in particular how, at the outer circumference of the end disk 70, a lock element 74 engages with its radially inwardly projecting lock hook 76 below the collar 38 and the secondary element 60 locks at the collar 38 of the central tube 30 in this way.

[0085] The secondary element 60 is secured in this context at the central tube 30 with pretension in order to dampen the transmission of vibrations from the central tube 30 to the secondary element 60. In particular, as illustrated in the embodiment in FIG. 8, a pretension element 48 can be arranged for this purpose between secondary element 60 and central tube 30 and is arranged between the end disk 70 of the secondary element 60 and the collar 38 of the central tube 30.

[0086] FIG. 9 shows an isometric illustration of the central tube 30 of the filter system 100. The central tube 30 is conically designed and tapers in diameter away from the outlet socket 104 along the longitudinal axis 120. Radially outwardly projecting deflection elements 42 can be seen at the collar 38 of the central tube 30.

[0087] FIG. 10 shows a longitudinal section through a filter system 100 for filtering a fluid according to a further embodiment of the invention with a secondary element 60. In FIG. 11, an enlarged detail of the longitudinal section of the filter system 100 through secondary element 60 and central tube 30 in the region of the end disk 70 of the secondary element 60 and of the collar 38 of the central tube 30 is illustrated correspondingly. FIG. 12 shows an isometric illustration of the central tube 30 of the filter system 100 according to FIG. 10.

[0088] With respect to its important features, the filter system 100 is identical to the embodiment illustrated in FIGS. 1 to 9 so that only the differences will be explained.

[0089] In the embodiment illustrated in FIGS. 10 to 12, the collar 38 of the central tube 30 has support elements 46 oriented in longitudinal direction 120 which in the intended mounted state of the secondary element 30 contact an inwardly oriented counter holding surface 84 of the end disk 70. In particular, the secondary element 60 in the intended mounted state can be clamped in this context by means of the support elements 46 in longitudinal direction 120 because the support elements 46 are contacting the inner side of the secondary element 60 at the counter holding surface 84. The support elements 46 are formed in this embodiment as round knobs which are arranged at the end 32 of the central tube 30 on the collar 38.

[0090] FIG. 13 shows a longitudinal section through a filter system 100 for filtering a fluid according to a further embodiment of the invention with a secondary element 60. In FIG. 14, an enlarged detail of the longitudinal section of the filter system 100 through the secondary element 60 and central tube 30 in the region of the end disk 70 of the secondary element 60 and of the collar 38 of the central tube 30 is illustrated correspondingly. FIG. 15 shows an isometric illustration of the central tube 30 of the filter system 100 according to FIG. 13.

[0091] In respect to important features, the filter system 100 is identical to the embodiment illustrated in FIGS. 10 to 12 so that only the differences will be explained.

[0092] In the embodiment illustrated in FIGS. 13 to 15, the collar 38 of the central tube 30 comprises support elements 46 oriented in longitudinal direction 120 which are formed in a wedge shape with triangular cross section and are arranged in radial direction.

REFERENCE CHARACTERS

[0093] 10 filter element [0094] 12 filter bellows [0095] 14 first end disk [0096] 16 second end disk [0097] 26 end face [0098] 28 end face [0099] 30 central tube [0100] 32 end [0101] 34 bulge [0102] 36 second connection device [0103] 38 collar [0104] 40 measurement [0105] 42 deflection element [0106] 43 control surface [0107] 44 reinforcement rib [0108] 46 support element [0109] 48 pretension element [0110] 50 raw fluid region [0111] 52 clean fluid region [0112] 60 secondary element [0113] 62 end [0114] 64 end [0115] 66 filter medium [0116] 70 end disk [0117] 72 first connection device [0118] 74 lock element [0119] 76 lock hook [0120] 78 bulge [0121] 80 longitudinal direction secondary element [0122] 82 distance [0123] 84 counter holding surface [0124] 100 filter system [0125] 102 inlet socket [0126] 104 outlet socket [0127] 110 filter housing [0128] 112 housing bottom part [0129] 114 housing top part [0130] 118 connection element [0131] 120 longitudinal direction filter system