Heating Panel, Treatment Apparatus, And Method For Treating Wood Material
20240044586 ยท 2024-02-08
Assignee
Inventors
Cpc classification
B27K3/18
PERFORMING OPERATIONS; TRANSPORTING
B30B15/064
PERFORMING OPERATIONS; TRANSPORTING
H05B2203/014
ELECTRICITY
B27K3/20
PERFORMING OPERATIONS; TRANSPORTING
B30B7/02
PERFORMING OPERATIONS; TRANSPORTING
B27K3/52
PERFORMING OPERATIONS; TRANSPORTING
H05B2203/032
ELECTRICITY
F28D20/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The invention is a heating panel (10) for treating wood material (22), comprising two boundary members (12) arranged parallel to each other, and a heating wire (14) arranged between the boundary members (12).
The heating panel (10) is characterised in that the heating panel (10) further comprises a solidified wood treatment composition (16) arranged between the boundary members (12) and surrounding the heating wire (14), and the boundary members (12) are configured to allow the solidified wood treatment composition (16) to contact the wood material (22) to be treated.
The invention is furthermore a treatment apparatus (20), and a method for treating wood material (22).
Claims
1. A heating panel (10) for treating wood material (22), comprising two boundary members (12) arranged parallel to each other, and a heating wire (14) arranged between the boundary members (12), characterised in that the heating panel (10) further comprises a solidified wood treatment composition (16) arranged between the boundary members (12) and surrounding the heating wire (14), and the boundary members (12) are configured to allow the solidified wood treatment composition (16) to contact the wood material (22) to be treated.
2. The heating panel (10) according to claim 1, characterised in that the boundary member (12) is a perforated plate or grating.
3. The heating panel (10) according to claim 1, characterised in that the boundary member (12) is made of a heat conducting material.
4. The heating panel (10) according to claim 1, characterised in that the solidified wood treatment composition (16) comprises a basic material, the basic material being LiOH, NaOH, KOH, RbOH, CsOH, Mg(OH).sub.2, Ca(OH).sub.2, Sr(OH).sub.2, Ba(OH).sub.2, Na.sub.2S, or tetramethylammonium hydroxide (TMAH).
5. The heating panel (10) according to claim 1, characterised in that the solidified wood treatment composition (16) comprises a heat conducting and heat retaining material and at least 10 wt % of a binder.
6. The heating panel (10) according to claim 5, characterised in that the heat conducting and heat retaining material is a metal salt, preferably an alkaline metal salt or alkaline earth metal salt, a silicate or silicate mineral, an oxide mineral, or ground rock made from igneous rock.
7. The heating panel (10) according to claim 5, characterised in that the binder comprises gypsum, magnesium sulphate, sodium sulphate, or waterglass.
8. A treatment apparatus (20) for treating wood material (22), comprising a hermetically sealable reaction space (24) configured for receiving the wood material (22) to be treated, characterised by further comprising heating panels (10) according to claim 1 arranged in the reaction space (24).
9. The treatment apparatus (20) according to claim 8, characterised in that it comprises a press device pressing together the wood material (22) to be treated arranged in the reaction space (24) and the heating panel (10).
10. The treatment apparatus (20) according to claim 8, characterised in that the reaction space (24) is surrounded by a thermal insulation member (26).
11. The treatment apparatus (20) according to claim 8, characterised in that a heating member (28) heating the reaction space (24) is arranged along a wall of the reaction space (24).
12. The treatment apparatus (20) according to claim 11, characterised in that the heating member (28) is arranged on a side wall, a ceiling, or a floor of the reaction space (24).
13. The treatment apparatus (20) according to claim 11, characterised in that the heating member (28) is the heating panel (10) according to claim 1.
14. A method for treating wood material, comprising subjecting the wood material (22) to be treated to heat treatment, characterised by further comprising the steps of bringing the wood material (22) to be treated into contact with the heating panel (10) according to claim 1, and providing the heat required for the heat treatment by heating the heating wire (14) arranged in the heating panel (10).
15. The method according to claim 14, characterised by arranging the wood material (22) to be treated between two heating panels (10).
16. The method according to claim 14, characterised by pressing together the wood material (22) to be treated and the heating panel (10).
17. The method according to claim 14, characterised by performing the heat treatment in a hermetically sealed reaction space (24), in the reaction space (24) of the treatment apparatus (20) according to claim 8 at a pressure that is lower than the atmospheric pressure.
18. The method according to claim 14, characterised by performing the heat treatment at a temperature of 20-300 C., preferably at a temperature of 100-220 C., for a duration of 6-48 hours.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Preferred embodiments of the invention are described below by way of example with reference to the following drawings, where
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041] In the figures, components with like functions are denoted with the same reference numerals: however, their exact implementationfor example in different preferred embodimentsmay vary.
MODES FOR CARRYING OUT THE INVENTION
[0042] The heating panel 10 adapted for treating wood material 22 according to the invention comprises two parallelly arranged boundary members 12 having a shape that preferably corresponds to the shape of the wood material 22 to be treated, i.e., they preferably have a flat or curved configuration.
[0043] The heating panel 10 also comprises a heating wire 14 arranged between the two boundary members 12 that is preferably adapted for heating the wood material 22 to be treated that is brought into contact with the heating panel 10, i.e., subjecting it to a heat treatment.
[0044] The heating panel 10 further comprises a solidified wood treatment composition 16 that is arranged between the boundary members 12 and to surround the heating wire 14. The boundary members 12 are configured to allow the solidified wood treatment composition 16 to contact the wood material 22 to be treated. The boundary member 12 is preferably implemented as a perforated plate or grating that enables the solidified wood treatment composition 16 to contact the wood material 22 to be treated that is in contact with the heating panel 10. The boundary member 12 is preferably made of a heat-conducting material, for example metal, which improves heat transfer between the heating panel 10 and the wood material 22, thereby improving the heat treatment of the wood material 22.
[0045] The solidified wood treatment composition 16 preferably comprises a basic material, more preferably it comprises a strong base that has a swelling effect on the cellulose contained in the wood material 22. Strong bases are typically strong electrolytes that therefore dissociate completely. The basic material applied in the solidified wood treatment composition 16 can for example be LiOH, NaOH, KOH, RbOH, CsOH, Mg(OH).sub.2, Ca(OH).sub.2, Sr(OH).sub.2, Ba(OH).sub.2, Na.sub.2S, or tetramethylammonium hydroxide (TMAH) which are all regarded as strong bases. The solidified wood treatment composition 16 may preferably comprise known compounds applied for chemical cooking. It is preferable that the basic material applied in the solidified wood treatment composition 16 does not melt and does not decompose under 300 C. It is particularly preferable to include NaOH in the solidified wood treatment composition 16, as the melting point and boiling point thereof is 318 C. and 1390 C., respectively.
[0046] The solidified wood treatment composition 16 preferably further comprises a heat conducting and heat retaining material that can be preferably selected from among the following materials: [0047] various organic or inorganic salts, for example sulphates, chlorides, carbonates, acetates; salts of alkaline metals, for example sodium or potassium salts thereof; salts of alkaline earth metals, for example magnesium or calcium salts thereof; [0048] silicates, silicate minerals; [0049] oxide minerals, for example corundum (aluminium oxide), hematite (iron oxide), magnesium oxide; and [0050] ground rock made from igneous rocks, for example granite, basalt, or andesite.
[0051] Preferably, the melting point of the heat conducting and heat retaining material is also higher than 300 C., and it also does not decompose under a temperature of 300 C. The heat conducting and heat retaining material preferably does not react with other components of the solidified wood treatment composition 16.
[0052] Especially preferable heat conducting and heat retaining materials are sodium chloride (melting point: 801 C., boiling point: 1465 C.), potassium chloride (melting point: 776 C., boiling point: 1500 C.), or sodium acetate (decomposes at 324 C.).
[0053] The solidified wood treatment composition 16 preferably further comprises at least 10% of a binder, that is adapted to contribute to the solidification of the solidified wood treatment composition 16 (i.e., to keep it in one bulk), and prevents the solidified wood treatment composition 16 from falling out through the gaps and holes of the boundary members 12, for example, in the case of boundary members 12 implemented as perforated plates, through the perforations, and in the case of boundary members 12 implemented as gratings, through the gaps of the grating. The binder is preferably a mineral adhesive. The binder is preferably a material that is permeable to vapour and moisture, or optionally a material that can absorb and later release moisture. Preferably, the following materials can be applied as a binder gypsum (CaSO.sub.4), magnesium sulphate (MgSO.sub.4), sodium sulphate (Na.sub.2SO.sub.4), or waterglass (aqueous solution of sodium silicate).
[0054] A preferred composition of the solidified wood treatment composition 16 is set forth in the example below.
Example
[0055] 15 wt % of sodium hydroxide as a basic material, [0056] 70 wt % of sodium chloride as a heat conducting and heat retaining material, and [0057] 15 wt % of waterglass as a binder.
[0058]
[0059] The boundary members 12 are preferably made from perforated sheet metal or grating, thereby enabling the solidified wood treatment composition 16 that is encompassed by the boundary members 12 and is arranged around the heating wires 14, and/or the covering 18 thereof to contact the wood material 22 to be treated that is brought into contact with the heating panel 10. Examples for preferred ways of contact between the wood material 22 to be treated and the heating panel 10 can be seen in
[0060] The heating wires 14 are adapted for heating up the solidified wood treatment composition 16, that are able to directly heat, heat treat or dry the wood material 22 to be treated, and, if the applied boundary members 12 are made of a heat-conducting material, preferably metal, the solidified wood treatment composition 16 is also able to heat up the boundary members 12 that are also able to heat, heat treat or dry the wood material 22 to be treated.
[0061] The treatment apparatus 20 according to the invention, adapted for treating wood material 22, comprises a reaction space 24 configured for receiving the wood material 22 to be treated, and heating panels 10 arranged in the reaction space 24.
[0062] The treatment apparatus 20 preferably also comprises a press device adapted for pressing together the wood material 22 to be treated that is arranged in the reaction space 24 and the heating panel 10. The press device can preferably be a mechanical or hydraulic press.
[0063] In order to improve the heating and heat treatment of the wood material 22 to be treated, the reaction space 24 is preferably encompassed by thermal insulation members 26 that are adapted for reducing the heat loss of the reaction space 24.
[0064] Preferably, a heating member 28 adapted for heating the reaction space 24 is arranged along a wall (e.g., any bounding wall, for example a side wall, a ceiling and/or a floor) of the reaction space 24. The heating member 28 is preferably implemented as the heating panel 10 according to the invention.
[0065]
[0066] In the treatment apparatus 20 according to
[0067] In the treatment apparatus 20 according to
[0068] The size of the heating panels 10 applied in the treatment apparatus 20 preferably corresponds to the inside dimensions of the reaction space 24 of the treatment apparatus 20, i.e., the treatment apparatus 20 comprises one heating panel 10 for each layer. However, as can be seen in the preferred embodiment according to the figure, heating panels 10 of smaller size can also be applied, which can be tightly packed together. In the treatment apparatus 20 according to
[0069] The reaction space 24 of the treatment apparatus 20 can be preferably sealed hermetically, and a pressure lower than the atmospheric pressure can preferably be generated in the reaction space 24, which facilitates the extraction of moisture from the wood material 22. To improve the efficiency of moisture extraction, the treatment apparatus 20 can preferably also comprise a fan and/or an air heater.
[0070] The reaction space 24 of the treatment apparatus 20 is preferably enveloped by thermal insulation members 26 that preferably surround the reaction space 24 from all sides. In the preferred embodiment according to
[0071] The treatment apparatus 20 preferably further comprises a heating member 28 that is preferably arranged along a wall of the reaction space 24, i.e., it is preferably arranged along a side wall, a ceiling, and/or a floor of the reaction space 24, and provides additional heating for the heat treatment of the wood material 22. The additional heating preferably contributes to providing a uniform temperature in the reaction space 24 of the treatment apparatus 20, and to equalizing occasional spatial differences in temperature, which provides that the entirety of the wood material 22 to be treated is at the same temperature, preferably also at such locations where it does not directly contact the heating panel 10. In the preferred embodiment according to
[0072] In the preferred embodiment according to
[0073]
[0074] The position of the wood material 22 arranged between the heating panels 10 according to
[0075] The wood material 22 to be treated is preferably arrangedfor example, fixed to the vertical support member 36in the treatment apparatus 20 according to
[0076] The treatment apparatus 20 according to
[0077]
[0078]
[0079]
[0080] The invention further relates to a method for treating wood material 22 comprising the step of subjecting the wood material 22 to be treated to heat treatment. In the course of the heat treatment process, the moisture content of the wood material 22 to be treated is removed in such a manner that it not only does not damage the wood material 22 but brings about advantageous changes in the wood material 22, for example increases the resistance and strength of the wood material 22. For performing the heat treatment, the wood material 22 to be treated is brought into contact with the heating panel 10 according to the invention, and the heat required for the heat treatment is at least partially provided by heating up the heating wire 14 disposed in the heating panel 10. By contacting the heating panel 10, the wood material 22 to be treated also comes into contact with the solidified wood treatment composition 16 of the heating panel 10. In the course of the method, the wood material 22 to be treated is preferably arranged between two heating panels 10, and, to prevent the deformation (warping) of the wood material 22 during the treatment, the wood material 22 and the heating panel 10 are pressed together. Heat treatment is preferably performed in a hermetically sealed reaction space 24, preferably in the reaction space 24 of the treatment apparatus 20 according to the invention, at a pressure that is lower than the atmospheric pressure, and preferably at a temperature of 20-300 C., more preferably at a temperature of 100-220 C., for a duration of 6-48 hours. The applied pressurethat is lower than the atmospheric pressure (i.e., underpressure)is preferably lower than the atmospheric pressure by at most 10,000 Pa.
[0081] At the preferred temperature of 100-220 C. the bound and free water content of the wood material 22 to be treated is transformed into vapour or steam and is thus able to leave the wood material 22, for example by diffusing from the intercellular space towards the surface of the wood material 22. Water condensing on the surface of the wood material 22 is also transformed into water vapour. When the temperature is raised above 100 C., a superheated, saturated, wet steam space is produced in the reaction space 24, in which the ratio of water and vapour can be adjusted, and the equilibrium of water and vapour can be maintained and controlled by controlling the pressure inside the reaction space 24. With raising external temperature and raising the temperature of the wood material 22, the fibre saturation limit decreases, and thereby the equilibrium moisture content of the wood material 22 is also reduced, which urges the water to leave the wood material 22. The moisture content of the medium, e.g., air or gas, surrounding the wood material 22 can be adjusted by quickly removing the generated vapour, and also by the introduction of a dry medium. These actions change the partial pressure of the vapour in the wood material 22, which results in water and water vapour being extracted from the wood material 22, thereby contributing to the drying of the wood material 22.
[0082] It is preferred to increase the temperature of the wood material 22 to be treated gradually (i.e., in stages) during the process, which contributes to a gentle treatment and drying of the wood material 22 and reduces the occurrence of tensions in the wood material 22 and the chance of warping of the wood material 22.
[0083] By applying pressure control, it is also possible to prevent a vapour explosion from occurring in the wood material 22, for example in the wood fibres thereof. In order to maintain an equilibrium, water supplied preferably from an external source can be injected to the reaction space 24 in addition to applying pressure control.
[0084] In order to introduce the solidified wood treatment composition 16 of the heating panel 10 into the wood material 22, it is preferred to intermittently increase the humidity, even to 100%, more preferably to apply a slight overpressure, preferably an overpressure of at most 10,000 Pa. Pressure can be controlled for example by applying a fan and/or air heater arranged in the treatment apparatus 20.
[0085] The method may optionally comprise a preparation, for example cutting to size or trimming of the wood material 22.
[0086] In the course of performing the treatment method, the heat treatment can preferably also be carried out according to a predetermined program, for example a temperature-time function.
[0087] The treatment method is preferably performed in a low-oxygen environment. To provide such an environment, the reaction space 24 of the treatment apparatus 20 is filled with a protective gas, which protective gas is for example nitrogen, carbon dioxide, or a mixture thereof. The advantage of low-oxygen environments is that the spontaneous ignition or self-ignition of the wood material 22 can be prevented.
[0088] In the course of the method according to the invention the relative moisture content of the wood material 22 can be reduced under 5% by the end of the treatment process. The moisture content of the wood material 22 is preferably continuously being measured and monitored during the course of the treatment process, and the predetermined heat treatment program can be modified based on the measured data.
[0089] During the treatment method according to the invention, the pressure of the reaction space 24 is controlled preferably according to a predetermined pressure profile, which pressure profile contains pressure values that are higher than the atmospheric pressure by at most 10,000 Pa and are lower than the atmospheric pressure by at most 10,000 Pa. The pressure of the reaction space 24 of the treatment apparatus 20 is preferably being monitored during the whole course of the treatment process, preferably by using pressure sensors arranged in the reaction space 24. In a preferred embodiment of the invention, the predetermined pressure profile provides that a predetermined pressure value is maintained, wherein the predetermined pressure value is for example the atmospheric pressure: the pressure sensors can also be applied for monitoring and maintaining this predetermined pressure value.
[0090] The manner of industrial application of the invention follows from the features of the technical solution according to the disclosure above. As can be seen from the description above, the invention achieves its objectives in a very advantageous manner compared to the prior art. The invention is, of course, not limited to the preferred embodiments described in detail above, but further variants, modifications and developments are possible within the scope of protection determined by the claims.
LIST OF REFERENCE SIGNS
[0091] 10 heating panel [0092] 12 boundary member [0093] 14 heating wire [0094] 16 solidified wood treatment composition [0095] 18 covering [0096] 20 treatment apparatus [0097] 22 wood material [0098] 24 reaction space [0099] 26 thermal insulation member [0100] 28 heating member [0101] 30 trolley [0102] 31a bottom support member [0103] 31b top support member [0104] 32 hanger member [0105] 34 coupling member [0106] 36 vertical support member [0107] 38 fixing pin