METHOD AND APPARATUS FOR OPERATING AT LEAST ONE SWITCHING DEVICE OF A POWER CONVERTER FOR AN ELECTRICAL AXLE DRIVE OF A MOTOR VEHICLE, POWER CONVERTER SYSTEM FOR AN ELECTRICAL AXLE DRIVE OF A MOTOR VEHICLE, ELECTRICAL AXLE DRIVE FOR A MOTOR VEHICLE AND MOTOR VEHICLE
20240048071 ยท 2024-02-08
Assignee
Inventors
Cpc classification
H02M1/0009
ELECTRICITY
H02M1/088
ELECTRICITY
International classification
H02M1/08
ELECTRICITY
Abstract
A method for operating at least one switching device of a power converter includes actuating a first switching element of the switching device by a first pulse-width modulation signal when the current flux in the switching device lies below a predefined threshold value, or actuating a second switching element of the switching device by a second pulse-width modulation signal when a current flux in the switching device exceeds the predefined threshold value. At least one parameter of the first pulse-width modulation signal and/or of the second pulse-width modulation signal is adjusted according to the time point of achievement of the predefined threshold value.
Claims
1. A method for operating at least one switching device of a power converter for an electrical axle drive of a motor vehicle, wherein the switching device comprises at least two parallel-connected or connectable switching elements that are configured as different types of switching elements, the method comprising: actuating a first switching element of the switching device by a first pulse-width modulation signal in response to a current flux in the switching device being below a predefined threshold value, or actuating a second switching element of the switching device by a second pulse-width modulation signal in response to the current flux in the switching device exceeding the predefined threshold value; and adjusting at least one parameter of the first pulse-width modulation signal and/or the second pulse-width modulation signal according to a time point of achievement of the predefined threshold value.
2. The method according to claim 1, wherein adjusting the at least one parameter comprises variably adjusting a pulse-pause ratio of the first pulse-width modulation signal and/or the second pulse-width modulation signal.
3. The method according to claim 1, wherein adjusting the at least one parameter comprises variably adjusting a duty factor of the first pulse-width modulation signal and/or the second pulse-width modulation signal.
4. The method according to claim 1, wherein adjusting the at least one parameter comprises varying a pulse duration of at least one pulse and/or a pulse interval between pulses and/or a pulse number of pulses of the first pulse-width modulation signal and/or the second pulse-width modulation signal.
5. The method according to claim 1, wherein adjusting the at least one parameter comprises varying a pulse duration of a final pulse of one of the first pulse-width modulation signal or the second pulse-width modulation signal prior to achievement of the predefined threshold value, such that a first pulse of the other pulse-width modulation signal commences at a time of achievement of the predefined threshold value.
6. The method according to claim 1, wherein adjusting the at least one parameter comprises adjusting a pulse duration of pulses of the first pulse-width modulation signal and/or of the second pulse-width modulation signal such that a sum of values by which pulses can be shortened and a sum of values by which pulses can be extended are equal.
7. The method according to claim 1, wherein adjusting the at least one parameter comprises varying a pulse number of pulses of one of the first pulse-width modulation signal or the second pulse-width modulation signal prior to achievement of the predefined threshold value such that a first pulse of the other pulse-width modulation signal commences at a time of achievement of the predefined threshold value.
8. The method according to claim 1, comprising: reading in a current flux signal, which represents the current flux in the switching device as an estimated value, as a measured value, or as a combination of the estimated value and the measured value.
9. An apparatus for operating at least one switching device, comprising: a processing device configured to: actuate a first switching element of the switching device by a first pulse-width modulation signal in response to a current flux in the switching device being below a predefined threshold value; actuate a second switching element of the switching device by a second pulse-width modulation signal in response to the current flux in the switching device exceeding the predefined threshold value; and adjust at least one parameter of the first pulse-width modulation signal and/or the second pulse-width modulation signal according to a time point of achievement of the predefined threshold value.
10. The apparatus according to claim 9, wherein the processing device is configured to adjust the at least one parameter by variably adjusting a pulse-pause ratio or a duty factor of the first pulse-width modulation signal and/or the second pulse-width modulation signal.
11. The apparatus according to claim 9, wherein the processing device is configured to adjust the at least one parameter by varying a pulse duration of at least one pulse and/or a pulse interval between pulses and/or a pulse number of pulses of the first pulse-width modulation signal and/or the second pulse-width modulation signal.
12. The apparatus according to claim 9, wherein the processing device is configured to adjust the at least one parameter by varying a pulse duration of a final pulse of one of the first pulse-width modulation signal or the second pulse-widge modulation signal prior to achievement of the predefined threshold value, such that a first pulse of the other pulse-width modulation signal commences at a time of achievement of the predefined threshold value.
13. The apparatus according to claim 9, wherein the processing device is configured to adjust the at least one parameter by adjusting a pulse duration of pulses of the first pulse-width modulation signal and/or of the second pulse-width modulation signal such that a sum of values by which pulses can be shortened and a sum of values by which pulses can be extended are equal.
14. The apparatus according to claim 9, wherein the processing device is configured to adjust the at least one parameter by varying a pulse number of pulses of one of the first pulse-width modulation signal or the second pulse-width modulation signal prior to achievement of the predefined threshold value such that a first pulse of the other pulse-width modulation signal commences at a time of achievement of the predefined threshold value.
15. The apparatus according to claim 9, wherein the processing device is configured to: read in a current flux signal, which represents the current flux in the switching device as an estimated value, as a measured value, or as a combination of the estimated value and the measured value.
16. A power converter system for an electrical axle drive of a motor vehicle, the power converter system comprising the apparatus according to claim 9 and a power converter, wherein the power converter comprises the at least one switching device, which comprises at least two parallel-connected switching elements that are different types of switching elements.
17. The power converter system according to claim 16, wherein the first switching element is a field effect transistor, a metal oxide semiconductor field effect transistor, or a silicon carbide metal oxide field effect transistor, and wherein the second switching element is a bipolar transistor, a bipolar transistor with an insulated gate electrode, or a silicon bipolar transistor with an insulated gate electrode.
18. An electrical axle drive for a motor vehicle, wherein the electrical axle drive comprises: at least one electrical machine; a transmission device; and the power converter system according to claim 16.
19. A motor vehicle comprising the power converter system according to claim 16.
20. A non-transitory machine-readable storage medium having stored thereon computer program instructions that, when executed by a computing device, cause the computing device to perform a method comprising: actuating a first switching element of a switching device by a first pulse-width modulation signal in response to a current flux in the switching device being below a predefined threshold value, or actuating a second switching element of the switching device by a second pulse-width modulation signal in response to the current flux in the switching device exceeding the predefined threshold value; and adjusting at least one parameter of the first pulse-width modulation signal and/or the second pulse-width modulation signal according to a time point of achievement of the predefined threshold value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DETAILED DESCRIPTION
[0036] In the following description of preferred exemplary embodiments of the present invention, elements in the various figures having a similar function are identified by identical or similar reference symbols, and any repeated description of these elements is omitted.
[0037]
[0038] Electrical energy for operating the electrical machine 105 is supplied by an energy supply device, in this case the electrical energy store 110. The electrical energy store 110 is configured to supply a direct current which, by the employment of a power converter 130 of the electrical axle drive 120, is converted into an alternating current, for example a three-phase alternating current, and is delivered to the electrical machine 140. A shaft which is driven by the electrical machine 140 is coupled to at least one wheel 105 of the motor vehicle 100, either directly or by means of the transmission device 150. The motor vehicle 100 can thus be propelled by the employment of the electrical machine 140. According to one exemplary embodiment, the electrical axle drive comprises a housing, in which at least the power converter 130 of the power converter system 125, the electrical machine 140 and the transmission device 150 are arranged.
[0039] The power converter system 125 in particular, and the components thereof, are addressed in greater detail with reference to the following figures.
[0040]
[0041] The DC terminals 231 are provided for a direct electric current from the electrical energy store 110 of the motor vehicle. In other words, the power converter 130 is connected or connectable to the electrical energy store 110 via the DC terminals 231. The DC link capacitor 233 is electrically connected to the first of the DC terminals 231 and to the second of the DC terminals 231. The AC terminals 237 are provided for the supply of an alternating electric current for the electrical machine 140 of the electrical axle drive. In other words, the power converter 130 is connectable or connected to the electrical machine 140 via the AC terminals 237. The DC terminals 231 and/or the AC terminals 237, for example, are respectively configured to accommodate one end of a power cable, and to execute the mechanical and electrical contact-connection thereof, for example by means of screwing, clamping or soldering.
[0042] The switching devices 235 are configured to convert direct current into an alternating current. At least or each of the switching devices 235 comprises at least two parallel-connected switching elements, wherein these are different types of switching elements. The switching devices 235 are also addressed in greater detail with reference to the following figures. According to the exemplary embodiment represented here, the power converter 130, by way of an example only, comprises six switching devices 235, in this case a first switching device S1, a second switching device S2, a third switching device S3, a fourth switching device S4, a fifth switching device S5 and a sixth switching device S6. The switching devices 235 or S1, S2, S3, S4, S5 and S6 are interconnected in a B6 bridge circuit. A first of the DC terminals 231 is electrically connected to a first terminal of the first switching device S1, to a first terminal of the third switching device S3, and to a first terminal of the fifth switching device S5. A second of the DC terminals 231 is electrically connected to a first terminal of the second switching device S2, to a first terminal of the fourth switching device S4 and to a first terminal of the sixth switching device S6. A first of the AC terminals 237 is electrically connected to a second terminal of the first switching device S1 and to a second terminal of the second switching device S2. A second of the AC terminals 237 is electrically connected to a second terminal of the third switching device S3 and to a second terminal of the fourth switching device S4. A third of the AC terminals 237 is electrically connected to a second terminal of the fifth switching device S5 and to a second terminal of the sixth switching device S6.
[0043] According to one exemplary embodiment, the power converter 130 can be operated in the reverse direction, such that the electrical machine 140 can be employed as a generator for charging the electrical energy store 110.
[0044]
[0045] The operating apparatus 160 comprises an actuation device 364. The actuation device 364 is configured to actuate a first switching element of the switching device by means of a first pulse-width modulation signal PWM1, if a current flux in the switching device lies below a predefined threshold value, or to actuate a second switching element of the switching device by means of a second pulse-width modulation signal PWM2, if the current flux in the switching device exceeds the predefined threshold value. The actuation device 364 is configured to adjust at least one parameter of the first pulse-width modulation signal PWM1 and/or of the second pulse-width modulation signal PWM2, according to a time of achievement of the predefined threshold value.
[0046] According to one exemplary embodiment, the operating apparatus 160 also comprises read-in device 362. The read-in device 362 is configured for the read-in of a current flux signal X and the delivery thereof to the actuation device 364. The current flux signal X represents the current flux in the switching device, as an estimated value, as a measured value, or as a combination of an estimated value and a measured value.
[0047]
[0048] The operating method 400 comprises an actuation step 464. In the actuation step 464, a first switching element of the switching device is actuated by means of a first pulse-width modulation signal, if a current flux in the switching device lies below a predefined threshold value, or a second switching element of the switching device is actuated by means of a second pulse-width modulation signal, if a current flux in the switching device exceeds the predefined threshold value. At least one parameter of the first pulse-width modulation signal and/or of the second pulse-width modulation signal is adjusted, according to a time of achievement of the predefined threshold value.
[0049] According to one exemplary embodiment, the operating method 400 also comprises a read-in step 462. In the read-in step 462, a current flux signal is read-in which represents the current flux in the switching device as an estimated value, as a measured value, or as a combination of an estimated value and a measured value.
[0050]
[0051] The switching device 235, according to the exemplary embodiment represented here, comprises two electrically parallel-connected switching elements 575 and 576 of different types, a first switching element 575 of one type and a second switching element 570 of another type. The switching device 235 further comprises a first terminal 571, a second terminal 572, a first control terminal 573 and a second control terminal 574, wherein the control terminals 573 and 574 or gate terminals are employed for controlling the current flux in the switching device 235 between the first terminal 571 and the second terminal 572. The first control terminal 573 is assigned to the first switching element 575. The first pulse-width modulation signal can be applied to the first control terminal 573. The second control terminal 574 is assigned to the second switching element 576. The second pulse-width modulation signal can be applied to the second control terminal 574.
[0052] According to the exemplary embodiment represented here, the first switching element 575 is a field effect transistor and the second switching element is a bipolar transistor. More precisely, the first switching element 575, for example, is a metal oxide field effect transistor, and the second switching element 576, for example, is a bipolar transistor with an insulated gate electrode. In particular, the first switching element 575 is a silicon carbide metal oxide semiconductor field effect transistor, and the second switching element 576 is a silicon bipolar transistor with an insulated gate electrode.
[0053]
[0054] In other words,
[0055]
[0056]
[0057] Even if the current curve I, according to predictive evaluation, lies ahead of the switchover time point, regulation in the absence of the operating apparatus described herein and/or the operating method described herein would be required in order to opt for a switchover time point or a potential switchover region 877. This might result in a current error associated with an inflexible switchover in response to current limits, as the desired switchover time point or predefined threshold value 778 lies between two pulses P. By the employment of the operating apparatus and/or of the method described herein, an accurate power loss distribution between switching elements, for example MOSFETs and IGBTs can be achieved, thereby generating an advantageous effect, particularly with respect to low ratios between the switching frequency and electrical frequency.
[0058]
[0059] In order to minimize the current error, or for the more accurate definition of the switchover time point, a discontinuous pulse-width modulation is thus executed by means of the operating apparatus described herein and/or the operating method described herein. Pulse-width modulation is varied, such that the pulse-pause ratio is not constant. The pulse P ahead of the switchover threshold or the predefined threshold value 778 is either shortened or extended, such that the switch-on pulse coincides with the switchover current. The switchover can thus be executed on a rising edge, at the threshold value 778 plotted on the left-hand side of
[0060] In order to prevent any load unbalance between high-side and low-side switches, the switch-on times of switches or switching elements are equalized. If the first high-side pulse P is extended, the second pulse P can be shortened. Thus, according to one exemplary embodiment, in the actuation step of the operating method and/or by means of the actuation device of the operating apparatus, a pulse duration T of pulses P of the respective pulse-width modulation signal can be adjusted such that a sum of values by which pulses P are shortened and a sum of values by which pulses P are extended are equal.
[0061]
[0062] According to the exemplary embodiment represented here, in the actuation step of the operating method and/or by means of the actuation device of the operating apparatus, a pulse number of pulses P of the respective pulse-width modulation signal is varied. In particular, a pulse number of pulses P of one of the pulse-width modulation signals, prior to the achievement of the predefined threshold value 778, is varied such that a first pulse P of the other pulse-width modulation signal commences at the time of achievement of the predefined threshold value 778. An additional pulse P is interpolated, such that a switchover is executed further to an additional pulse P. Immediately in advance of switchover, in this case, the first switching element, for example the SiC MOSFET, is switched off, and a switchover or changeover to the second switching element, for example the IGBT, is executed. In the representation according to
REFERENCE SYMBOLS
[0063] 100 Motor vehicle [0064] 105 Wheels [0065] 110 Electrical energy store [0066] 120 Electrical axle drive [0067] 125 Power converter system [0068] 130 Power converter [0069] 140 Electrical machine [0070] 150 Transmission device [0071] 160 Operating apparatus or apparatus for operation [0072] 231 DC terminals [0073] 233 DC link capacitor [0074] 235 Power modules [0075] 237 AC terminals [0076] PWM1 First pulse-width modulation signal [0077] PWM2 Second pulse-width modulation signal [0078] S1 First switching device [0079] S2 Second switching device [0080] S3 Third switching device [0081] S4 Fourth switching device [0082] S5 Fifth switching device [0083] S6 Sixth switching device [0084] 362 Read-in device [0085] 364 Actuation device [0086] X Current flux signal [0087] 400 Operating method [0088] 462 Read-in step [0089] 464 Actuation step [0090] 571 First terminal [0091] 572 Second terminal [0092] 573 First control terminal [0093] 574 Second control terminal [0094] 575 First switching element [0095] 576 Second switching element [0096] 600 Time-current intensity diagram [0097] i Current intensity [0098] I Current curve [0099] t Time [0100] 675 First actuation region [0101] 676 Second actuation region [0102] 677 [0103] 778 Predefined threshold value [0104] P Pulses [0105] 800 Time-current intensity diagram [0106] 877 Potential switchover region [0107] 900 Time-current intensity diagram [0108] D Pulse interval [0109] T Pulse duration or pulse width [0110] 1000 Time-current intensity diagram