Interchangeable mask assembly
11890418 ยท 2024-02-06
Assignee
Inventors
- Eva Ng (Sydney, AU)
- Robert Edward Henry (Sydney, AU)
- Philip Rodney Kwok (Sydney, AU)
- Karthikeyan Selvarajan (Sydney, AU)
Cpc classification
A61M16/0616
HUMAN NECESSITIES
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A61M16/0605
HUMAN NECESSITIES
International classification
Abstract
A system of breathing arrangements for delivering breathable gas to a patient includes at least first and second cushion components, e.g., full-face, nasal, nasal prongs, nose tip, and/or a combination of any of the above, including a nasal or full-face cushion and nasal prongs/nozzles combination, etc., that are different from one another in at least one aspect, and a common frame assembly configured to support each of the first and second cushion components. Various embodiments are directed to a full-face or nasal mask used with a frame having lateral connector portions having a stiffening member. The mask assembly may include a nose height adjustment device for the height of the cushion, or a cushion adjustment member by which the position of the cushion may be adjusted relative to the frame. The mask assembly may include a chin strap assembly.
Claims
1. A mask system for delivering pressurized breathable gas to a patient, the mask system comprising: a first cushion component configured to sealingly engage with the patient's face in use, the first cushion component having an aperture to communicate pressurised gas to the patient's airways in use, wherein the first cushion component includes a first integrated unit having a first front portion and a first cushion configured to sealingly engage with the patient's face, the first front portion and the first cushion forming at least a portion of a first mask interior breathing chamber, and wherein the first front portion is relatively harder than the first cushion thereof; a second cushion component configured to sealingly engage with the patient's face in use, the second cushion component having an aperture to communicate pressurised gas to the patient's airways in use, wherein the second cushion component includes a second integrated unit having a second front portion and a second cushion configured to sealingly engage with the patient's face, the second front portion and the second cushion forming at least a portion of a second mask interior breathing chamber, and wherein the second front portion is relatively harder than the second cushion thereof; wherein the first cushion component and the second cushion component are different structurally from one another at least in one respect; and a frame which is configured to couple interchangeably with the first cushion component and the second cushion component in use at an interface, wherein each of the first cushion component and the second cushion component comprises a retainer part configured and arranged to engage behind a retainer part provided to the frame when each of the first cushion component and the second cushion component is coupled with the frame, wherein each of the first cushion component and the second cushion component is configured to be engaged with the frame by engaging the retainer part of each of the first cushion component and the second cushion component with the retainer part of the frame substantially along an anterior-posterior axis, and wherein each of the first cushion component and the second cushion component is configured to be engaged with the frame to substantially resist adjustable movement between the front portion of each of the first cushion component and the second cushion component and the frame at least along the anterior-posterior axis.
2. The mask system according to claim 1, wherein the first front portion, the first cushion, and the first mask interior breathing chamber of the first cushion component forms a first unit that as a whole is interchangeable with the frame, and wherein the second front portion, the second cushion, and the second mask interior breathing chamber of the second cushion component forms a second unit that as a whole is interchangeable with the frame.
3. The mask system according to claim 1, wherein the interface between each of the first and second cushion components and the frame is configured to be positioned substantially inferior to the patient's nose in use.
4. The mask system according to claim 3, wherein the frame is configured to be positioned substantially inferior to the patient's nose in use.
5. The mask system according to claim 1, wherein the first cushion of the first cushion component comprises a first membrane having a first thickened portion to support other parts of the first membrane, and wherein the second cushion of the second cushion component comprises a second membrane having a second thickened portion to support other parts of the second membrane.
6. The mask system according to claim 1, wherein at least a portion of the first front portion forms an exterior surface exposed at a front side of the mask system when the first cushion component is provided to the frame, and wherein at least a portion of the second front portion forms an exterior surface exposed at the front side of the mask system when the second cushion component is provided to the frame.
7. The mask system according to claim 1, wherein the frame comprises a central opening through which the pressurised gas is delivered in use.
8. The mask system according to claim 7, wherein the first cushion component comprises a first opening through which the pressurised gas is delivered in use, the first opening aligning with the central opening of the frame when the first cushion component is coupled to the frame.
9. The mask system according to claim 8, wherein the first opening is bounded by an annular flange, wherein the annular flange facilitates coupling of the first cushion component to the frame.
10. The mask system according to claim 7, wherein the second cushion component comprises a second opening through which the pressurised gas is delivered in use, the second opening aligning with the central opening of the frame when the second cushion component is coupled to the frame.
11. The mask system according to claim 10, wherein the second opening is bounded by an annular flange, wherein the annular flange facilitates coupling of the second cushion component to the frame.
12. The mask system according to claim 1, wherein the mask system further comprises headgear for supporting each of the first cushion component and the second cushion component in sealingly engagement with the patient's face in use.
13. The mask system according to claim 12, wherein the headgear comprises a plurality of straps.
14. The mask system according to claim 13, wherein one or more straps of the plurality of straps are connected to the frame using a press-fit connector.
15. The mask system according to claim 13, wherein the plurality of straps comprise two side straps configured to connect to the frame and to extend substantially above the patient's ear in use.
16. The mask system according to claim 15, wherein the frame further comprises at least two lateral arms, and wherein the side straps are configured to be attached to the at least two lateral arms.
17. The mask system according to claim 13, wherein the plurality of straps further comprises a top strap which is configured to pass over a top region of the patient's head in use.
18. The mask system according to claim 1, further comprising an elbow configured structured to connect to a respiratory gas conduit to deliver a flow of pressurized gas to the breathing chamber of each of the first and second cushion components.
19. The mask system according to claim 18, wherein the elbow is configured to be coupled to the frame.
20. The mask system according to claim 18, wherein the front portion of each of the first and second cushion components includes a circular inlet opening structured to receive the flow of pressurized gas for breathing by the patient, and wherein the elbow is configured to communicate with each of the first and second cushion components through the circular inlet opening.
21. The mask system according to claim 1, wherein the front portion of each of the first and second cushion components comprises polycarbonate and the cushion of each of the first and second cushion components comprises silicone.
22. The mask system according to claim 1, wherein each of the first cushion component and the second cushion component is coupled with the frame to provide a substantially non-adjustable assembly between the front portion of each of the first and second cushion components and the frame in which adjustable movement between the front portion of each of the first and second cushion components and the frame is substantially resisted.
23. The mask system according to claim 1, wherein the frame includes an opening having a closed shape, and wherein the front portion of each of the first cushion component and the second cushion component includes an opening that is coaxially aligned with the opening of the frame along a common longitudinal axis when each of the first cushion component and the second cushion component is coupled with the frame.
24. A mask system for delivering pressurized breathable gas to a patient, the mask system comprising: a first cushion component configured to sealingly engage with the patient's face in use, the first cushion component having an aperture to communicate pressurised gas to the patient's airways in use, wherein the first cushion component includes a first cushion retainer part; and a frame which is configured to couple interchangeably with the first cushion component and a second cushion component that is different structurally than the first cushion component at least in one respect, wherein the frame includes a frame retainer part configured to engage the first cushion retainer part of the first cushion component and a second cushion retainer part of the second cushion component when each of the first cushion component and the second cushion component is alternatively coupled with the frame, wherein the frame is configured to be engaged with each of the first cushion component and the second cushion component by engaging the frame retainer part with the first cushion retainer part of the first cushion component and the second cushion retainer part of the second cushion component substantially along an anterior-posterior axis, and wherein the frame is configured to be engaged with each of the first cushion component and the second cushion component to substantially resist adjustable movement between the frame and each of the first cushion component and the second cushion component at least along the anterior-posterior axis.
25. The mask system according to claim 24, wherein the first cushion component includes an integrated unit having a front portion and a cushion configured to sealingly engage with the patient's face, wherein the front portion and the cushion form at least a portion of a mask interior breathing chamber, and wherein the front portion is relatively harder than the cushion thereof.
26. The mask system according to claim 25, wherein the front portion comprises polycarbonate and the cushion comprises silicone.
27. The mask system according to claim 25, further comprising an elbow configured structured to connect to a respiratory gas conduit to deliver a flow of pressurized gas to the mask interior breathing chamber, wherein the front portion includes a circular inlet opening structured to receive the flow of pressurized gas for breathing by the patient, and wherein the elbow is configured to communicate with the first cushion component through the circular inlet opening.
28. The mask system according to claim 24, further comprising the second cushion component, wherein the second cushion component is configured to sealingly engage with the patient's face in use, and wherein the second cushion component has an aperture to communicate pressurised gas to the patient's airways in use.
29. The mask system according to claim 28, wherein the second cushion component includes an integrated unit having a front portion and a cushion configured to sealingly engage with the patient's face, wherein the front portion and the cushion of the second cushion component form at least a portion of a mask interior breathing chamber, and wherein the front portion of the second cushion component is relatively harder than the cushion thereof.
30. The mask system according to claim 24, wherein the frame includes a channel, and wherein each of the first cushion component and the second cushion component includes an aperture that is stretched over the frame retainer part to engage each of the first cushion component and the second cushion component with the channel when each of the first cushion component and the second cushion component is alternatively coupled with the frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the invention will be described in relation to the following figures, in which:
(2)
(3)
(4)
(5)
(6)
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(10)
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(13)
DETAILED DESCRIPTION OF EMBODIMENTS
(14) The following description is provided in relation to several embodiments which may share common characteristics and/or features. It is understood that one or more features of any one embodiment may be combinable with one or more features of the other embodiments which combinations form additional embodiments.
1.0 First EmbodimentCommon Frame with Activa or UltraMirage Cushion Component
(15)
(16) The common frame 10 has a main body 40 defining a central opening 45. Main body 40 includes at least two lateral arms 50, each of which can be coupled to a headgear strap 55 of headgear. The straps may be connected to the frame using a press-fit connector 60, as is known in the art. Common frame 10 may also include a forehead support 65 that has a bridge 70 provided with forehead pads 75 to rest against the user's forehead in use. Forehead support may be adjustably mounted to the common frame, in a manner known in the art.
(17) Common frame 10 is configured to be selectively coupled to one of cushion components 15, 20 and to one of elbow components 25, 30. Cushion components 15, 20 differ in at least one respect such that one may be more optimal or preferable for use with one user, while another may be more suitable or preferably for use with another user. For example, cushion component 15 may be an Activa component, while cushion component 20 may be an UltraMirage Series II cushion component, both available from ResMed. These cushion components can be significantly different from one another, e.g., the Activa includes a gusset portion 80 and a cushion clip assembly (not shown) which is not incorporated in the UltraMirage cushion design.
(18) Common frame 10 is also configured for use with either elbow component 25, or elbow component 30. Elbow components differ in at least one respect, e.g., each may include gas washout vents that are configured for predetermined washout rates, noise, etc.
(19) Common frame 10 is advantageous since it works with a plurality of different cushion components, elbow components, forehead supports, etc., thereby eliminating the need to specifically make the frame for a particular peripheral component, as is the standard.
2.0 Second EmbodimentCommon SWIFT Frame with VISTA Cushion ComponentBelow the Nose
(20)
(21) Common frame is similar to ResMed's SWIFT frame, described in more detail in relation to U.S. patent application Ser. No. 10/781,929, filed Feb. 20, 2004, incorporated herein by reference in its entirety. As shown in
(22)
(23) Cushion component 100 includes lateral sides 160 configured to engage with corresponding channels 165 formed in the frame 95. Cushion component 100 includes an aperture 196 (schematically illustrated) to receive the user's nose. End portions 170 of cushion component 100 are wrapped around frame 95, and clip element 175 is attached to the sub-assembly of the cushion component and the frame, by sliding the clip element over the combined cushion component and frame.
(24)
(25) In the embodiment described above, the cushion component 100 is bisected (see
(26) Further, cushion component 100 has an upper portion 200 that is configured to contact the transition between the bony and cartilage portions of the user's nose. Generally, with regard to its footprint, the cushion component is similar to ResMed's VISTA cushion, as described in U.S. patent application Ser. No. 11/124,251, filed May 9, 2005, incorporated herein by reference.
(27) Cushion component 100 has a thickened portion 205 that acts as a pseudo or soft frame to provide support for the rest of the membrane of the cushion. Effectively, the thickened portion 205 of the cushion enlarges the frame area of the common Swift frame. In this example, the thickened portion 205 has the shape of a semi-circle or trapezoid. See, e.g.,
(28) Common headgear assembly 105 is similar to the headgear assembly described in relation to ResMed's U.S. patent application Ser. No. 10/781,929. However, common headgear 105 has some differences. For example, as shown in
(29) In
3.0 Third EmbodimentCommon Swift Frame with Mirage Cushion Component
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(31) The cushion component 250 may include a thickened section 255 in order to help prevent flopping of the cushion away from the user's face. The thickened section 255 may include a cutout 260 in each corner to reduce force on the nasal bridge region.
4.0 Fourth EmbodimentCommon Swift Frame with Vista Cushion ComponentOver the Nose
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5.0 Fifth EmbodimentVista/Swift Prongs Combination
(33)
(34) The supplemental cushion 320 includes at least one hole 325 provided on its lateral side for insertion over the frame/cushion assembly 310. Supplemental cushion 320 also includes a centrally located hole 330 that aligns with the gas washout vents 335 of the frame/cushion assembly 310.
6.0 Additional Embodiments
(35) As can be determined from the description above in relation to the embodiments of
6.1 Locked Elbow
(36) Furthermore, there are additional factors that may be considered when combining the various mask systems. For example, the force due to air pressure against the cushion may cause moments about the elbow. If these moments are not counteracted, the result may be the cushion rotating and losing seal. The elbow should be stiff enough to prevent rotation under pressure. A locking or ratcheting mechanism may be implemented to lock the rotation on the elbow when the desired angle is found. Locking may be achieved using an interference fit, and/or locking components, such as detents or a pin/groove arrangement. Generally, an approximation of the desired effect can be achieved by simply fixing the elbow in place relative to the frame. Otherwise, simply inhibiting rotation, e.g., by strapping the elbow to the adjacent headgear, can be effective as well.
6.2 Stiffening Member For Cushion Component
(37) When the cushion is under pressure, moments about the cushion to frame interface are created. The force vector points which cause the moments may be shifted by introducing a non-flexible or stiffening member to the cushion. That is to say, in addition to having a moment about the elbow, there is also a moment about the interface of the stiff section of the cushion and the flexible part of the cushion.
6.2.1 Stiffening Ribs
(38) The mask assembly 340 in
(39) The mask assembly 360 in
6.2.2 Thickened Cushion Portion
(40) The stiffening member may take the form of one or more thickened elements, e.g., by thickening the cushion which will result in it being stiffer in sections. See, e.g., the relatively thickened portion of cushion component in
6.3 Nose Tip Cushion Component
(41)
6.4 Full-Face Cushion
(42)
(43) The cushion 420 may include a rib 425 that extends from the bottom to the top of the cushion. Furthermore, the frame 415 is positioned on the upper to upper of the cushion to support the cushion. The frame to cushion interface is positioned below the nose, although it may be above the nose. The cushion may include one or more gas washout vents 430.
7.0 Adjustable Positioning of the Cushion
7.1 Adjustable Nose Height
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(45) The upper part 460 of the cushion may include a thin membrane (the lower cushion may be like a double wall Vista cushion). This has the advantage of reduced weight and subjectively feels light to wear. It may also allow deflection around contours of nose as it will be more flexible than a conventional thick cushion. This will help with fit and the range of patients suited to each size.
(46) In an alternative, the upper part 460 of the cushion shown in
(47) The lower part of the cushion 465 may include a gusset portion, a double gusset, or a solid silicon structure.
7.2 Adjustable Cushion Height
(48) As described above, the position of the centroid of the cushion to frame interface (frame clip location) may be changed, depending on application. The closer the headgear vectors act to the centroid of the cushion the more stable the cushion will be on the face of the patient; this can reduce the rigidity required within the cushion to maintain support of the membrane. The frame location in
(49) However, it is also possible to change the position of the cushion relative to the face and frame, while maintaining the frame in a constant position. The mask assembly 500 in
(50) In
(51) Alternatively, the headgear and frame angle may rotate around the same cushion position. As a further alternative the headgear location point could be on a lobe or cam to move it relative to the cushion. A further embodiment is the use of weight to change the center of gravity of the cushion or frame/headgear system.
8.0 Chin Strap
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(53) Chin strap assembly 620 includes an extender 625 and chin strap 630. Extender 625 is shown in
(54) Chin strap 630 includes a cushion sealing area 650, and is made from a foamed headgear material. The chin strap is preferably elastic. Chin strap is bonded to the frame at a bond point or region 655, e.g., as shown in
(55) Another variant is to simply use only the extender and chin strap shown in
(56) A further embodiment is the combination the full-face seal as shown in
(57) While the invention has been described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. Also, the various embodiments described above may be implemented in conjunction with other embodiments, e.g., aspects of one embodiment may be combined with aspects of another embodiment to realize yet other embodiments. In addition, while the invention has particular application to patients who suffer from OSA, it is to be appreciated that patients who suffer from other illnesses (e.g., congestive heart failure, diabetes, morbid obesity, stroke, bariatric surgery, etc.) can derive benefit from the above teachings. Moreover, the above teachings have applicability with patients and non-patients alike in non-medical applications.