System and method for attaching panels
11891795 ยท 2024-02-06
Assignee
Inventors
Cpc classification
F16B7/0486
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02S20/20
ELECTRICITY
F16B2200/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B47/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/56
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/47
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16B2200/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B47/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Apparatuses for locking PV panels to support structures, e.g., support beams. The support beams may be designed and built with corresponding connection elements, e.g., slots and tabs, which may be used to enable locking and unlocking of the PV panels on the support beams. Once in place, a ferromagnetic flap may be put into an engaged position, thereby closing and engaging a panel locking mechanism. The ferromagnetic flap may be lifted by using a magnet. The magnet may be may be embedded in a suction cup device which is designed to lift and maneuver an object with a relatively flat surface, e.g. a glass pane. The suction cup device may, when suction is applied, be attached to glass covering the PV panels, and thus the suction cup device may be used to move the PV panels.
Claims
1. An apparatus comprising: a suction cup mechanism comprising: a handle; a magnet; a suction cup case attached to the handle; a suction cup held by the suction cup case; and a suction cup activation element comprising a first state and a second state, wherein in the first state the suction cup activation element is configured to cause the suction cup to form a vacuum with a flat surface opposing the suction cup, and wherein in the second state to release the vacuum; wherein the magnet is configured to activate a ferromagnetic lock distal to the flat surface when the suction cup activation element is in the first state.
2. The apparatus of claim 1, wherein the ferromagnetic lock comprises an engaged position and a disengaged position, wherein the ferromagnetic lock comprises: a first portion with ferromagnetic properties; a second portion configured to engage with a latch when in the engaged position; a hinge that hingedly connects the first portion and the second portion; and a locking mechanism disposed on a first side of a photovoltaic panel to be locked in place, at least a portion of the photovoltaic panel being magnetically neutral, wherein when the ferromagnetic lock is in the engaged position, the first portion is in a first position that forces the hingedly connected second portion to engage with the latch; and when the ferromagnetic lock is in the disengaged position, the first portion is in a second position that forces the hingedly connected second portion to disengage from the latch, thereby locking the locking mechanism.
3. The apparatus of claim 1 wherein the flat surface comprises a front surface of a photovoltaic panel.
4. The apparatus of claim 1 further comprising a second suction cup and second suction cup case, and wherein in the first state the suction cup activation element is configured to cause the second suction cup to form a second vacuum with a flat surface opposing the second suction cup, and wherein in the second state to release the second vacuum.
5. The apparatus of claim 1 wherein the magnet comprises an electromagnet.
6. The apparatus of claim 5 wherein the suction cup mechanism further comprises a button operative to activate the electromagnet.
7. The apparatus of claim 5 wherein the suction cup mechanism further comprises a lever operative to activate the electromagnet.
8. The apparatus of claim 5 wherein the suction cup mechanism further comprises a battery operative to provide power to the electromagnet.
9. The apparatus of claim 5 wherein the electromagnet comprises a plurality of electromagnets.
10. The apparatus of claim 9 wherein the plurality of electromagnets are arranged radially inside the suction cup.
11. The apparatus of claim 1 wherein the magnet comprises a permanent magnet.
12. A system comprising: a suction cup mechanism comprising: a handle, a magnet, a suction cup case attached to the handle, a suction cup held by the suction cup case, and a suction cup activation element comprising a first state and a second state, wherein in the first state the suction cup activation element is configured to cause the suction cup to form a vacuum with a flat surface opposing the suction cup, and wherein in the second state to release the vacuum, wherein the magnet is configured to activate a ferromagnetic lock distal to the flat surface when the suction cup activation element is in the first state; and the ferromagnetic lock comprising: a first portion with ferromagnetic properties; a second portion configured to engage with a latch when in an engaged position; a hinge that hingedly connects the first portion and the second portion; and a locking mechanism disposed on a first side of a photovoltaic panel to be locked in place, at least a portion of the photovoltaic panel being magnetically neutral, wherein the ferromagnetic lock comprises an engaged position and a disengaged position, wherein when the ferromagnetic lock is in the engaged position, the first portion is in a first position that forces the hingedly connected second portion to engage with the latch, and when the ferromagnetic lock is in the disengaged position, the first portion is in a second position that forces the hingedly connected second portion to disengage from the latch, thereby locking the locking mechanism.
13. The system of claim 12 wherein the flat surface comprises a front surface of a photovoltaic panel.
14. The system of claim 12 wherein the suction cup mechanism further comprises a second suction cup and second suction cup case, and wherein in the first state the suction cup activation element is configured to cause the second suction cup to form a second vacuum with a flat surface opposing the second suction cup, and wherein in the second state to release the second vacuum.
15. The system of claim 12 wherein the magnet comprises an electromagnet.
16. The system of claim 15 wherein the suction cup mechanism further comprises a button operative to activate the electromagnet.
17. The system of claim 15 wherein the suction cup mechanism further comprises a lever operative to activate the electromagnet.
18. The system of claim 15 wherein the suction cup mechanism further comprises a battery operative to provide power to the electromagnet.
19. The system of claim 15 wherein the electromagnet comprises a plurality of electromagnets.
20. The system of claim 19 wherein the plurality of electromagnets are arranged radially inside the suction cup.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Some features are shown by way of example, and not by limitation, in the accompanying drawings. In the drawings, like numerals reference similar elements.
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DETAILED DESCRIPTION
(16) The accompanying drawings, which form a part hereof, show examples of the disclosure. It is to be understood that the examples shown in the drawings and/or discussed herein are non-exclusive and that there are other examples of how the disclosure may be practiced.
(17) The description below is within the context of locking/unlocking and carrying a PV panel with a glass pane. However, it will be appreciated that the present subject matter can be applied to other situations of locking and carrying other appropriate objects in accordance with the present subject matter.
(18) For example, other types of objects with a relatively flat surface, including other types of panels may be attached to a supporting structure/unattached and carried. These other types of panels may include, but are not limited to, a solar panel used in a water heating system, a decorative panel, a panel for a roof vent fan, etc. Similarly, a wooden or plastic surface may be locked/unlocked to/from a supporting frame using methods and systems describe below.
(19) In some cases, the panel has at least a portion that is magnetically neutral, so that if an object with ferromagnetic properties is placed on a first side of the panel and a magnet is placed on a second side of the panel, e.g. opposite to the first side of the panel, the object will be attracted to, and held in place by the magnetic field of, the magnet.
(20) Reference is now made to
(21) A ferromagnetic lock flap 180, a dovetail latch 190, and second dovetail latch 197, are shown in one possible configuration as being attached to and or partly inside inner support beams 130A, 130B. The ferromagnetic lock flap 180 and the dovetail latch 190 comprise portions of a PV panel locking mechanism, as will be described below, in greater detail.
(22) Reference is now made to
(23) Vertical outside support beams 110A and 110B are substantially parallel to one another, and are generally aligned along parallel first and second side edges of the frameless PV panel 100, respectively. Horizontal outside support beam 120 is generally aligned along a third bottom edge of the frameless PV panel 100, and is disposed generally perpendicularly to the vertical outside support beams 110A and 110B. In this case, the first and second edges are longer than the third edge. The vertical outside support beams 110A, 110B, and horizontal outside support beam 120 as depicted in
(24) The inner support beams 130A, 130B are substantially parallel to horizontal outer support beam 120, and are disposed generally parallel to the third bottom edge of the frameless PV panel 100. Inner support beam 130A and inner support beam 130B are each typically attached on one end to vertical outer support beam 110A, and on the other end to vertical outer support beam 110B. A support beam locking mechanism, including a locking slot 170 (described below with reference to
(25) The PV panel 100 typically includes a sheet of glass 140, which is disposed over a plurality of photovoltaic cells 150. A length of conductive material 160 electrically connects the plurality of photovoltaic cells 150 to each other, thereby joining the plurality of photovoltaic cells 150 into a string of photovoltaic cells. A positive terminal 165P and a negative terminal 165N may be provided so that electricity generated by the PV panel 100 may be output from the PV panel 100 to a solar energy harvesting system (not shown).
(26) As will be described below with reference to
(27) As will be described below with reference to
(28) The dovetail latch 190/320 is configured to be physically attached (e.g., by glue or other appropriate adhesive) to the PV panel 100 when tongue 370 is actuated, in order to lock the PV panel 100 to inner support beams 130A, 130B. In an engaged position, ferromagnetic lock flap 180/340 causes the tongue 370 to enter the dovetail latch 190/320 through a hole in the inner support beams 130A, 130B (as shown in
(29) For example, an installer may maintain the ferromagnetic lock flap 180/340 in a disengaged position during the process of installation of the PV panel 100. Once the PV panel 100 has been installed, however, the installer may actuate the ferromagnetic lock flap 180/340 to engage the tongue 370 to the dovetail latch 190/320, thereby locking the PV panel 100 to at least one of the intermediate support beams 130A, 130B. Alternatively, if, for some reason, the PV panel 100 is to be removed, for example, in order to replace the PV panel 100, then the installer may first deactivate the ferromagnetic lock flap 180/340 in order to disengage tongue 370 from the dovetail latch 190/320, thereby unlocking the PV panel 100 from the inner support beams 130A, 130B, and allowing removal of the PV panel 100 from the support structure 10. Second dovetail latch 197 provides additional stabilization to the PV panel 100.
(30) Once installed on the support structure 10, one PV panel rests on the framework formed by vertical outer support beams 110A, 110B, horizontal outer support beam 120, and inner support beams 130A, 130B. The one PV panel, such as PV panel 100 depicted in
(31) As will be described below with reference to
(32) Reference is now made to
(33) Reference is now made to
(34) The corresponding connection element/portion on the second support beam 228, in this case second pair of tabs 245, is inserted in the locking slot 170 of the first support beam 225. As shown in
(35) The flexible tongue 210 may be disposed on one side of the locking slot 170. The flexible tongue 210 is held in place by a first part 220, which may be fully joined at one side to the first support beam 225. A second part 230 of the flexible tongue 210 may extend along an inside edge 240 of the locking slot 170, while not being attached along the inside edge 240 of the locking slot 170. Accordingly, a space 250 is created between the inside edge 240 and the second part 230. When the second support beam 228 is slid into place (as is indicated by the pair of arrows 234 in
(36) As is shown in
(37) The above description of assembly and attachment of the intermediate support beam 225 to the vertical outer support beams 110A, 110B and horizontal outer support beam 120 is an example of one method for performing such attachment. Persons of skill in the art will understand that the above description is by way of example only, and is not meant to be limiting or excluding of any other appropriate method.
(38) Reference is now made to
(39) In some cases, however, the locking mechanism described herein may be designed to lock the PV panel to the outer support beams, such as vertical outer support beams 110A, 110B and horizontal outer support beam 120.
(40) Inner support beam 310 (which may be the same as or similar to inner support beams 130A, 130B, and second support beam 228) interlocks with the latch 320. The latch 320 may be the same as or similar to the dovetail latch 190 described above, with reference to
(41) In some aspects, the latch 320 may be designed to have a generally dovetail-like shape, as depicted in
(42) When the locking mechanism 301 is engaged, the flap 330 engages the tongue 370 (note that in
(43) Note that depictions of elements in the figures may have a particular shape. By way of example, ferromagnetic lock flap 340 is depicted as having a round shape and extending from one side of a thinner and longer element (first member 375, discussed below with reference to
(44) Reference is now made to
(45) Reference is now made to
(46) Ferromagnetic lock flap 340 by design comprises at one end a member, which, due to gravity, weighs down first member 375. When ferromagnetic lock flap 340 is in a down position, i.e., in an engaged position/state, and is not actuated, elbow 350 is naturally pushed up by the weight of ferromagnetic lock flap 340 and the first member 375. When elbow 350 is pushed up, then it applies an upward force on second member 380. Accordingly, a center of gravity of the ferromagnetic lock flap 340 is located in the second member 380, as the upward force is applied to the hinge 360, the tongue 370 is pushed up, thereby engaging with the flap 330. Accordingly, the panel locking mechanism 301 of
(47) On, the other hand, when the ferromagnetic lock flap 340 is in an up position, i.e., in a disengaged position/state, (meaning that the ferromagnetic lock flap 340 is actuated, and is not weighing down the first member 375) minimal upward force (if any) may be applied at the elbow 350, and thus, the second member 380 is not pushed up. Accordingly, the tongue 370 is not pushed up by the hinge 360, and the tongue 370 does not engage with the flap 330. In such a case, the panel locking mechanism 301 of
(48) Reference is now made to
(49) Reference is now made to
(50) Reference is now made to
(51) The view of
(52) The suction cup mechanism 400 includes a handle 405, by which an installer, for instance, is able to hold the suction cup mechanism 400. When the suction cup mechanism 400 is attached to the glass 140 of the PV panel 100, the installer is able to maneuver the PV panel 100, for example to place the PV panel 100 on the support structure 10/framework of vertical outer support beams 110A, 110B and horizontal outer support beam 120 as described above with reference to
(53) A magnet 440 is embedded between at least one of the suction cups 420 and its corresponding suction cup case 410. The magnet 440 may be a permanent magnet or an electromagnet. The permanent magnet may be a magnet having appropriate ferromagnetic properties, such as an iron magnet, a nickel magnet, a cobalt magnet, or a rare earth magnet, such as a neodymium or a samarium-cobalt magnet. If the magnet 440 is an electromagnet, then, for instance, a button or a lever (not shown) may be used to activate/deactivate the electromagnet using an appropriate electrical circuit. The button or the lever may be provided in an appropriate location, for example, on the body of the suction cup mechanism 400, e.g. in a proximity to handle 405 so that the button/lever can be actuated/deactivated while holding the handle 405. A battery (not shown) may be disposed within the body of the suction cup mechanism 400. The battery provides an electrical current to power the electromagnet when the electromagnet is activated. Additionally, instead of a single magnet, as depicted in
(54)
(55) As can be seen in
(56) The panel may then be moved. After the panel has been moved, suction cup mechanism may be deactivated. Then the magnet 440 can be brought out of alignment with the ferromagnetic lock flap 340, thereby once again locking the panel locking mechanism 301, and, for example, securing the panel 100 to the support structure 10.
(57) Alternatively, if the magnet 440 is an electromagnet, then when the electromagnet is powered on, the ferromagnetic lock flap 340 is attracted to the magnet 440. In such a case the panel locking mechanism 301 will be in an up position or disengaged position, and the tongue 370 will be disengaged from flap 330, thereby unlocking the panel locking mechanism 440, and unlocking panel 100 from support structure 10. In such a case, if the suction cup mechanism 400 is also secured to the panel 100, then it may be used to carry/maneuver the unlocked panel 100. When the magnet 440 is removed (either by physically moving the magnet 440 out of alignment with ferromagnetic lock flap 340 or by turning off the electromagnet), then the ferromagnetic lock flap 340 will fall into a down position or engaged position (e.g. due to the weight of ferromagnetic lock flap 340 and the effect of gravity on ferromagnetic lock flap 340) and the tongue 370 will thereby engage the flap 330. At such time, the PV panel 100 will, effectively, be locked to the support structure 10, e.g., intermediate support beams 130A, 130B. In such a case, if the suction cup mechanism 400 is no longer secured to the panel 100, then the suction cup mechanism 400 may be removed from the locked panel 100.
(58) In some aspects, the mechanism described above may be modified so that the latch is engaged and locked when the ferromagnetic flap is in the engaged position and is disengaged when the when the ferromagnetic flap is in the disengaged position. In such an aspect, by way of example, an electromagnet may be placed on the side of the panel away from the ferromagnetic flap, thereby drawing the ferromagnetic flap towards the panel, ensuring that the ferromagnetic flap, and thus the latch is in the engaged position. In such an aspect, the electromagnet may receive power from the solar panel (e.g., via a power converter connected to the solar panel), from a battery, from an inverter, or from an alternative power source.
(59) Aspects of the invention include:
(60) A magnetic locking mechanism which is engaged by engaging a magnet.
(61) A magnetic locking mechanism which is disengaged by engaging a magnet.
(62) A magnetic locking mechanism which is engaged by disengaging a magnet.
(63) A magnetic locking mechanism which is disengaged by disengaging a magnet.
(64) Although examples are described above, features and/or steps of those examples may be combined, divided, omitted, rearranged, revised, and/or augmented in any desired manner. Various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be part of this description, though not expressly stated herein, and are intended to be within the spirit and scope of the disclosure. Accordingly, the foregoing description is by way of example only, and is not limiting.