Surgical fastener applying apparatus
11696762 · 2023-07-11
Assignee
Inventors
- Christopher P. Penna (Guilford, CT, US)
- Justin Williams (Southbury, CT, US)
- Paul A. Scirica (Huntington, CT)
- David Racenet (Killingworth, CT, US)
Cpc classification
A61B17/0644
HUMAN NECESSITIES
A61B2017/07235
HUMAN NECESSITIES
A61B2017/07264
HUMAN NECESSITIES
A61B17/068
HUMAN NECESSITIES
International classification
A61B17/072
HUMAN NECESSITIES
A61B17/068
HUMAN NECESSITIES
A61B17/10
HUMAN NECESSITIES
Abstract
A surgical stapler includes a tubular body portion and a cartridge assembly disposed at a distal end of the body portion for expelling an annular array of staples. Each of the staples of the annular array of staples has a generally bent backspan. An anvil member disposed at the distal end of the tubular body portion is positioned opposite the cartridge assembly to clinch the staples in tissue upon expulsion of the staples from the cartridge assembly. The anvil member has a corresponding annular array of staple forming buckets. Each of the buckets is configured to accommodate the generally bent configuration of the staples to facilitate formation thereof.
Claims
1. A staple cartridge assembly comprising: a housing; an annular staple cartridge body configured to be coupled to a distal end portion of the housing, the staple cartridge body having a flat, tissue-oriented distal surface defining first and second annular rows of staple retaining slots configured for expelling surgical staples, wherein the first annular row of staple retaining slots includes a first staple retaining slot having a pair of opposed end portions and a middle portion interposed between the pair of opposed end portions, the second annular row of staple retaining slots including second and third staple retaining slots each having opposed first and second end portions, the first end portion of the second staple retaining slot being circumferentially spaced from and adjacent the second end portion of the third staple retaining slot, wherein the middle portion of the first staple retaining slot is radially aligned with a first gap defined between the first end portion of the second staple retaining slot and the second end portion of the third staple retaining slot, wherein at least the middle portion of the first staple retaining slot has a non-linear shape in a plane defined by the flat, tissue-oriented distal surface; and a surgical staple configured for receipt in the first staple retaining slot, wherein the surgical staple has a backspan having a non-linear shape corresponding to the non-linear shape of the middle portion of the first staple retaining slot.
2. The staple cartridge assembly according to claim 1, wherein each end portion of the pair of opposed end portions of the first staple retaining slot has a linear shape.
3. The staple cartridge assembly according to claim 1, wherein the middle portion of the first staple retaining slot is disposed between the first end portion of the second staple retaining slot and the second end portion of the third staple retaining slot.
4. The staple cartridge assembly according to claim 3, wherein the middle portion of the first staple retaining slot is circumferentially aligned with at least a portion of each of the second and third staple retaining slots.
5. The staple cartridge assembly according to claim 3, wherein the middle portion of the first staple retaining slot is radially spaced from the second and third staple retaining slots.
6. The staple cartridge assembly according to claim 1, wherein the first and second annular rows of staple retaining slots are concentric.
7. The staple cartridge assembly according to claim 1, further comprising a third annular row of staple retaining slots, wherein the first annular row of staple retaining slots is disposed between the second and third annular rows of staple retaining slots.
8. The staple cartridge assembly according to claim 1, wherein the first annular row of staple retaining slots has a fourth staple retaining slot disposed adjacent and circumferentially spaced from the first staple retaining slot, the first and fourth staple retaining slots defining a second gap therebetween.
9. The staple cartridge assembly according to claim 8, wherein the first and second gaps have the same gap distance as one another.
10. The staple cartridge assembly according to claim 8, wherein the first gap has a larger gap distance than a gap distance of the second gap.
11. An anvil assembly comprising: a shaft having a first end portion, and a second end portion configured to be operably coupled to an advancing device; and an anvil member configured to be supported on the first end portion of the shaft, the anvil member having a flat, tissue-oriented proximal surface defining first and second annular rows of staple forming buckets, wherein the first annular row of staple forming buckets includes a first staple forming bucket having a pair of opposed end portions and a middle portion interposed between the pair of opposed end portions, the second annular row of staple forming buckets including second and third staple forming buckets each having opposed first and second end portions, the first end portion of the second staple retaining bucket being circumferentially spaced from and adjacent the second end portion of the third staple forming bucket, wherein the middle portion of the first staple forming bucket is radially aligned with a first gap defined between the first end portion of the second staple forming bucket and the second end portion of the third staple forming bucket, wherein at least the middle portion of the first staple forming bucket has a non-linear shape in a plane defined by the flat, tissue-oriented proximal surface.
12. The anvil assembly according to claim 11, wherein each end portion of the pair of opposed end portions of the first staple forming bucket has a linear shape.
13. The anvil assembly according to claim 11, wherein the middle portion of the first staple forming bucket is disposed between the first end portion of the second staple forming bucket and the second end portion of the third staple forming bucket.
14. The anvil assembly according to claim 13, wherein the middle portion of the first staple forming bucket is circumferentially aligned with at least a portion of each of the second and third staple forming buckets.
15. The anvil assembly according to claim 13, wherein the middle portion of the first staple forming bucket is radially spaced from the second and third staple forming buckets.
16. The anvil assembly according to claim 11, wherein the first and second annular rows of staple forming buckets are concentric.
17. The anvil assembly according to claim 11, further comprising a third annular row of staple forming buckets, wherein the first annular row of staple forming buckets is disposed between the second and third annular rows of staple forming buckets.
18. The anvil assembly according to claim 11, wherein the first annular row of staple forming buckets has a fourth staple forming bucket disposed adjacent and circumferentially spaced from the first staple forming bucket, the first and fourth staple forming buckets defining a second gap therebetween, wherein the first and second gaps have the same gap distance as one another.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) Various embodiments of the present disclosure are described hereinbelow with references to the drawings, wherein:
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DETAILED DESCRIPTION
(23) Detailed embodiments of the present disclosure are disclosed herein; however, the disclosed embodiments are merely examples of the disclosure, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present disclosure in virtually any appropriately detailed structure.
(24) In the drawings and in the descriptions that follow, the term “proximal,” as is traditional, will refer to the end of a surgical instrument that is closer to the user, while the term “distal” will refer to the end of the surgical instrument that is farther from the user.
(25) Referring now in specific detail to the drawings, in which like reference numerals identify similar or identical elements throughout the several views,
(26) It is also contemplated that the apparatus has a replaceable head including the cartridge assembly, anvil member and associated mechanisms. The stapling apparatus 10 can include the manually actuated handle assembly of
(27) With reference to now to
(28) Cartridge assembly 22 is configured to house a plurality of staples 24 (
(29) Slots 30 are aligned with a plurality of corresponding staple pushers (not explicitly shown). In certain embodiments, the staple pushers include a generally bent configuration to facilitate expelling the staples 30 from the cartridge assembly 22. In other embodiments, the staple pushers may be configured with other configurations, i.e., straight, rounded, etc.
(30) Staples 24 may be made from any suitable biocompatible material including, but not limited, to surgical steel, shape memory alloys, polymeric materials, etc. In the illustrated embodiment, the staples 24 are made from surgical steel. In certain embodiments, it may prove advantageous to have one or more annular array of staples, e.g., inner annular array of staples 24a, made from one material and one or more annular array of staples, e.g., middle annular array of staples 24b and outer annular array of staples 24c, made from a different material.
(31) Staples 24 are similar to conventional staples, however, unlike conventional staples (
(32) Continuing with reference to
(33) Backspan 32a includes a generally bent or curved configuration, wherein a radius of curvature of the backspan 32a is greatest at a medial portion 38a (
(34) As can appreciated, the “tighter” grouping of the staples 24a-24c allows the staples to “nested” and, thus, more closely packed together with respect to one another for a given cartridge assembly 22 when compared to staples with straight backspans. This “nested” configuration of the staples 24a-24c provides an increased inside diameter of staples 24a when compared to staples with straight backspans.
(35) With reference now to
(36) Continuing with reference to
(37) In use, tissue, e.g., a portion of a tubular organ, is positioned between the anvil member 26 and cartridge assembly 22. Rotatable grip 18 of the advancing device 16 is actuated to approximate the anvil member 26 towards the cartridge assembly 22. Handles 14 may be pivoted to drive or expel the staples 24 through the tissue against the anvil member 26 to complete a circular anastomosis of a tubular organ.
(38) In accordance with the present disclosure, the annular arrays of formed staples 24a, 24b and 24c form a “tight” staple line by virtue of the consistent gap “G” between consecutive staples 24a, 24b and 24c in the inner, middle and outer annular arrays of staples 24a, 24b and 24c, and the likelihood of bleeding or leaking occurring between consecutive staples 24a, 24b and 24c in the inner, middle and outer annular arrays of staples 24a, 24b and 24c is reduced, if not eliminated. The unique bent configuration of the staples 24a, 24b and 24c and corresponding staple forming buckets 40a, 40b and 40c overcomes the aforementioned drawbacks typically associated with conventional surgical stapling devices. That is, gaps “g1,” “g2,” and “g3” (
(39) From the foregoing and with reference to the various figure drawings, those skilled in the art will appreciate that certain modifications can also be made to the present disclosure without departing from the scope of the same. For example, while the staples 24a, 24b and 24c and corresponding staple forming buckets 40a, 40b and 40c have been described herein as having different lengths, it is within the purview of the present disclosure that the staples 24a, 24b and 24c and corresponding staple forming buckets 40a, 40b and 40c may have the same lengths (
(40) In the instance where a “tight” staple line is required, however, the unique bent backspan of the staples and corresponding staple forming buckets 140b-140c allows for one or more extra staples (or larger staples) and corresponding staple forming buckets 140b-140c to be provided in the middle and outer annular arrays of staples and corresponding staple forming buckets 140b-140c. That is, for a given cartridge assembly and anvil, the geometry, e.g., bent backspan, of the staples and corresponding staple forming buckets 140b-140c follows a contour of the cartridge assembly and anvil, respectively, and, as a result thereof, allows extra staples and staple forming buckets 140b to be provided in the annular array of staple forming buckets 140b without interfering with staples and staple forming buckets 140c. And, likewise, allows extra staples and staple forming buckets 140c to be provided in the annular array of staple forming buckets 140c without interfering or extending into an outer peripheral edge of the cartridge assembly and anvil. The extra staples and corresponding staple forming buckets 140a-140c may be provided to sufficiently overlap the gaps between consecutive staples and staple forming buckets 140a-140c.
(41) With reference to
(42) In the embodiment illustrated in
(43) Staples 224a and 224b include respective staple legs 236a (
(44) Staple forming buckets 240 are described herein in terms of inner annular row of staple forming buckets 240a (buckets 240a) and outer annular row of staple forming buckets 240b (buckets 240a), see
(45) Each of buckets 240a and 240b are configured to receive corresponding staples 224a and 224b therein to form the staples 224a and 224b. Buckets 240a and 240b include an angled configuration to facilitate forming the respective staples 224a and 224b. Unlike the previously described staple forming buckets, however, buckets 240a include depth that is different from a depth of buckets 240b to facilitate forming the staples 224a and 224b with different compressive spaces. For example, and in one particular embodiment, buckets 240a include a depth that is greater than a depth of the buckets 240b to form the staples 224a with a compressive space “CS1” (
(46) In certain embodiments, it may prove advantageous to have the staples 224a exert a greater pressure to stapled tissue than the staples 224b. In this embodiment, buckets 240a will include a depth that is less than a depth of the buckets 240b.
(47) In certain embodiments, each of the staples 224a, 224b may be crimped beyond the respective backspans 232a, 232b. For example, the buckets 240a may have a depth that is configured to crimp the staples 224a beyond the backspan 232a such that the compressive space provided therefrom is greater than or less than the compressive space provided by staples 224b.
(48) In one particular embodiment, the buckets 240a, 240b may have the same depth and the staple legs 236a, 236b may have different lengths to achieve the aforementioned compressive spaces. Those skilled in the art will appreciate the various lengths of the staple legs 236a, 236b that will be needed to achieve a specific compressive space when the staples 224a and 224b are formed.
(49) In certain embodiments, the operation of the advancing device 16, the pusher member, or both, can be utilized to vary the degree to which the staples are deformed or crimped. For example, by approximating the anvil member more closely with the cartridge assembly, the staples are crimped with a relatively smaller internal space and the tissue is compressed to a greater degree. Alternatively, the pusher member can be further advanced, further crimping or deforming the staples. Desirably, there is an indicator on the stapling apparatus handle assembly 12 that allows the surgeon to gauge the degree to which the staples will be crimped. The variable crimp can be used in any of the embodiments disclosed herein, including embodiments in which different sized (preformation) staples are used, same sized staples are used, bent or curved backspan staples are used, and/or bent or curved staple forming buckets are used.
(50) In some embodiments, such as the one illustrated in
(51) It is also contemplated that the stapling apparatus can be configured to apply three rows of staples, and that the staples can have more than one bend in the backspan, or a curved backspan that is irregular (i.e., having more than one radius), in any of the embodiments disclosed herein.
(52) While several embodiments of the disclosure have been shown in the drawings, it is not intended that the disclosure be limited thereto, as it is intended that the disclosure be as broad in scope as the art will allow and that the specification be read likewise. Therefore, the above description should not be construed as limiting, but merely as exemplifications of particular embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto.