Mixer device
10508579 ยท 2019-12-17
Assignee
Inventors
- Michael Fischer (Nagold, DE)
- Andres Haas (Dornstetten, DE)
- Stefan SAUER (Wildberg, DE)
- Dennis Sailer (Altensteig, DE)
- Bernd Burkhardt (Baiersbronn, DE)
Cpc classification
F01N13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F2025/931
PERFORMING OPERATIONS; TRANSPORTING
F01N2610/1453
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/10
PERFORMING OPERATIONS; TRANSPORTING
F01N3/2892
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mixer device for introducing and distributing a liquid into a gas flow comprises a mixing chamber which can be flowed through by the gas flow, an overflow pipe which is arranged at least partly in the mixing chamber and which has a jacket surface and a first and a second pipe end, and at least one injector associated with the first pipe end of the overflow pipe to inject the liquid into the overflow pipe. The jacket surface of the overflow pipe has at least one inflow opening through which gas can flow from the mixing chamber into the overflow pipe for a subsequent mixing with the injected fluid. The overflow pipe is configured such that inflowing gas in its interior can have two swirl components of opposite senses imparted onto it.
Claims
1. A mixer device for introducing and distributing a liquid into a gas flow, the mixer device comprising a mixing chamber that can be flowed through by the gas flow; an overflow pipe that is at least partly arranged in the mixing chamber and that has a jacket surface and a first and second pipe end; and at least one injector associated with the first pipe end of the overflow pipe for injecting the liquid into the overflow pipe, wherein the jacket surface of the overflow pipe has at least one inflow opening through which gas can flow from the mixing chamber into the overflow pipe for a subsequent mixing with the injected liquid; wherein the overflow pipe is configured such that inflowing gas flowing in its interior can have two swirl components of opposite senses imparted onto it; wherein the overflow pipe has two inner wall sections generating different swirls, the two inner wall sections being configured to generate and/or to amplify the swirl components of opposite senses; wherein the two inner wall sections generating different swirls are formed by lateral regions of a concavity projecting into the overflow pipe; and wherein at least one guide vane is arranged at the at least one inflow opening of the overflow pipe and imparts a tangential flow component onto the gas flowing into the overflow pipe.
2. The mixer device in accordance with claim 1, wherein an injection region defined by the at least one injector is located at least partially within the overflow pipe.
3. The mixer device in accordance with claim 1, wherein a gas inlet of the mixer device is associated with the mixing chamber.
4. The mixer device in accordance with claim 1, wherein the second pipe end of the overflow pipe is a gas outlet of the mixer device.
5. The mixer device in accordance with claim 1, wherein the overflow pipe at least sectionally has a kidney-shaped cross-section and/or a cross-section in the form of an eight lying on its side to generate and/or to amplify the swirl components of opposite senses.
6. The mixer device in accordance with claim 1, wherein the at least one guide vane is formed in one piece with the overflow pipe.
7. The mixer device in accordance with claim 1, wherein at least one of an alignment, a curvature, or a surface of the at least one guide vane varies viewed in an axial direction of the overflow pipe.
8. The mixer device in accordance with claim 1, wherein the jacket surface of the overflow pipe has at least two inflow openings having respective guide vanes, with the guide vanes imparting tangential flow components differing direction-wise onto the gas flowing into the overflow pipe to generate and/or to amplify the swirl components of opposite senses.
9. The mixer device in accordance with claim 1, wherein the overflow pipe has an oval or rounded-edge cross-section at least sectionally.
10. The mixer device in accordance with claim 1, wherein a cross-sectional shape and/or a cross-sectional surface of the overflow pipe and/or of the mixing chamber varies viewed in an axial direction of the overflow pipe.
11. The mixer device in accordance with claim 1, wherein size of the at least one inflow opening varies in an axial direction.
12. The mixer device in accordance with claim 1, wherein at least one flow guidance element is arranged at an inner side of the jacket surface and extends in at least one of an axial direction and a peripheral direction of the overflow pipe.
13. The mixer device in accordance with claim 1, wherein a first pipe end of an outflow pipe is connected to an inner wall of the mixing chamber in a gas-tight manner.
14. The mixer device in accordance with claim 1, wherein the first pipe end of the overflow pipe has a widened portion.
15. The mixer device in accordance with claim 1, wherein the mixing chamber and/or the overflow pipe opens/open into an intermediate pipe in which at least one discontinuity element impeding or blocking the flow sectionally is arranged.
16. The mixer device in accordance with claim 1, wherein the interior of the overflow pipe is divided at least sectionally into at least two separate flow regions, in which two swirl components of opposite senses can be respectively imparted onto the inflowing gas to generate and/or to amplify at least four different swirl components.
17. The mixer device in accordance with claim 16, wherein the flow regions are separated from one another by at least one wall element arranged in the overflow pipe and extending along an axial section thereof.
18. The mixer device in accordance with claim 17, wherein the wall element is formed as a planar plate.
19. The mixer device in accordance with claim 1, wherein the first pipe end of the overflow pipe is at least sectionally spaced apart from an inner wall of the mixing chamber.
20. The mixer device in accordance with claim 19, wherein the first pipe end of the overflow pipe is surrounded at least sectionally by a sleeve that is provided with at least one opening.
21. The mixer device in accordance with claim 20, wherein a metal separation sheet extending in a radial direction is provided in the region of the first pipe end of the overflow pipe to separate an onflow region of the sleeve from an onflow region of a remaining overflow pipe.
22. The mixer device in accordance with claim 1, wherein a gas inlet of the mixer device defines an inflow direction extending at a right angle or obliquely to a center axis of the overflow pipe.
23. The mixer device in accordance with claim 3, wherein the jacket surface of the overflow pipe has a section onto which a gas flow flowing in through the gas inlet can flow directly.
24. The mixer device in accordance with claim 23, wherein the jacket surface of the overflow pipe has at least two inflow openings to generate and/or to amplify the swirl components of opposite senses.
25. The mixer device in accordance with claim 24, wherein the inflow openings are arranged laterally offset with respect to a main flow direction defined by the gas inlet of the mixer device and/or are arranged oppositely disposed with respect to a center plane of the overflow pipe.
26. The mixer device in accordance with claim 1, wherein an arrangement of a plurality of guide elements extending transversely to a center axis of the overflow pipe is arranged in the region of the at least one inflow opening of the overflow pipe.
27. The mixer device in accordance with claim 26, wherein the region is remote from a gas inlet of the mixer device.
28. The mixer device in accordance with claim 26, wherein the guide elements are formed by folded-out wall sections of a pipe element.
29. The mixer device in accordance with claim 26, wherein the guide elements project through the at least one inflow opening into the overflow pipe.
30. The mixer device in accordance with claim 26, wherein at least one of the guide elements has at least one cut-out.
31. The mixer device in accordance with claim 30, wherein a border of at least one of the cut-outs has a sleeve section extending in an axial direction.
32. An exhaust gas system comprising: a first exhaust gas treatment device, and a second exhaust gas treatment device, arranged downstream of the first exhaust gas treatment device, wherein a mixer device is arranged between the two exhaust gas treatment devices in a flow direction of the exhaust gas, the mixer device comprising: a mixing chamber that can be flowed through by the gas flow; an overflow pipe that is at least partly arranged in the mixing chamber and that has a jacket surface and a first and second pipe end; and at least one injector associated with the first pipe end of the overflow pipe for injecting a liquid into the overflow pipe, wherein the jacket surface of the overflow pipe has at least one inflow opening through which gas can flow from the mixing chamber into the overflow pipe for a subsequent mixing with the injected liquid; wherein the overflow pipe is configured such that inflowing gas flowing in its interior can have two swirl components of opposite senses imparted onto it; wherein the overflow pipe has two inner wall sections generating different swirls, the two inner wall sections being configured to generate and/or to amplify the swirl components of opposite senses; wherein the two inner wall sections generating different swirls are formed by lateral regions of a concavity projecting into the overflow pipe; and wherein at least one guide vane is arranged at the at least one inflow opening of the overflow pipe and imparts a tangential flow component onto the gas flowing into the overflow pipe.
33. The exhaust gas system in accordance with claim 32, wherein the mixer device is arranged and configured such that the overflow pipe is arranged perpendicular to a longitudinal axis of the first exhaust gas treatment device.
34. The exhaust gas system in accordance with claim 32, wherein the mixer device is arranged and configured such that the overflow pipe is arranged obliquely to a longitudinal axis of the first exhaust gas treatment device.
35. The exhaust gas system in accordance with claim 34, wherein a terminal element is provided that comprises a wall that extends between the jacket surface of the overflow pipe and an inner wall of the mixing chamber and that forces the gas moving from the first exhaust gas treatment device into the mixer device at least partially through the overflow pipe.
Description
(1) The invention will be described in the following by way of example with reference to the drawings.
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(41) In accordance with the invention, a mixer device 13, 13 is provided that is integrated into an exhaust tract 10 that has at least one exhaust gas treatment device 12, 12 (see e.g.
(42) The exhaust gas (exhaust gas flow A) flowing into the chamber 14 and around the pipe 16 cannot flow directly onto the spray cone 19 in the embodiment shown. The overflow pipe 16 has openings 20 through which the exhaust gas can flow laterally into the pipe 16. I.e. the openings 20 enable an entry of the gas in the radial direction.
(43) Guide vanes 22 are preferablybut not absolutely necessarilyprovided that impart a tangential flow component onto the exhaust gas flowing into the pipe 16 (see flows B), for example by a curved shape of the vanes 22. I.e. it is prevented through this measure that a purely radial exhaust gas flow flows into the pipe 16 through the opening 20 provided with a guide vane 22. The vanes 22 are, for example, formed in one piece with the pipe 16.
(44) With the mixer device 13 in accordance with
(45) Flow guide elements arranged independently of the openings 20 can also be provided. In the mixer device 13, they are sections 26, 26 curved in arc shape or wave shape at the upper side or lower side of the pipe 16 (the sections 26, 26 can also be separate inserts). The sections 26, 26figuratively speakingprovide the otherwise approximately oval-shaped pipe 16 at least sectionally a shape of an 8 lying on its side in a cross-section perpendicular to the longitudinal axis of the pipe 16. They support the formation of oppositely directed swirl flows C of the exhaust gas in the interior of the pipe 16 that result in a particularly homogeneous distribution of the reductant sprayed in.
(46) In the described mixer devices 13, 13, the respective chamber 14 has an inlet opening 28 that enables a lateral onflow of the overflow pipe 16. In this respect, the geometry of the opening 28 corresponds to that of the exhaust gas treatment device 12 (e.g. an oxidation catalyst) to be able to position it close to the chamber 14. An outlet opening 30 of the chamber 14 is arranged coaxially to the pipe 16. It is connected to the device 12 (e.g. a reductant catalyst) via an intermediate pipe 11.
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(48) A downstream end 30 is connected to the wall of the chamber 14 in a substantially gas-tight manner so that the cone 19 cannot be flowed onto directly by the exhaust gas. A bypass can, however, be provided as required (see e.g.
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(53) The downstream end 30 of the pipe 16 fitsas in the device 13exactly into the opening 30 of the chamber 14 so that substantially the entire exhaust gas has to flow through the pipe 16 before it can leave the chamber 14. A bypass can, however, be provided as required.
(54) The upstream end 30 is not connected to the wall of the chamber 14 in a gas-tight manner since clearances 32 are provided.
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(58) It must be pointed out that the individual measures described with reference to the devices 13, 13 can be combined as required. It is thus conceivable, for example, to implement the idea venetian blind and swirl-generating components (e.g. curved vanes 22 and section 26) in an overflow pipe.
(59) In accordance with the invention, a concept has been developed (described by way of example with reference to the devices 13, 13) in which a high dwell time of the spray metered in can be achieved by an axially central metering of a reductant into an overflow pipe arranged in a chamber. Openings are provided through which the gas can enter into the pipe in a radial directionpossibly directed by flow guide meansbefore it is impacted by/mixed with reductant.
(60) A double swirl that can be set as required can be generated by vanes folded out of the pipe by the overflow pipe in accordance with an embodiment (e.g. a device 13). This swirl is formed in the region of the overflow pipe and can be used both to generate turbulence and as a drop separator. The pipe flowed around at both sides and the vanes can be used as a vaporization surface by the arrangement.
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(62) In the embodiment of a mixer device 13 in accordance with the invention shown in
(63) The trumpet-like overflow pipe 16 is shown individually in
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(65) The concavity 49 recognizable in the lower part of
(66) The injector 18 canas shown in
(67) In the embodiment in accordance with
(68) Curved plates 64as shown in
(69) An embodiment having planar plate 74 that are provided with cut-outs 75 at their lower margins to optimize the swirl generation and to avoid a film formation is shown in
(70) The plates 24 can also be of different sizes and can accordingly project into the overflow pipe 16 up to different distances. Such an embodiment is shown in
(71) Depending on the construction space restrictions, on the shape of the stray cone 19, 19, and on the flow conditions, the cross-sectional shape of the overflow pipe 16, 16 can be selected differently, for example round, oval, rounded or in the form of an eight lying on its side. Combinations or modifications of the shapes can also be of advantage in specific applications. I.e. the cross-section geometry of the pipe 16 can vary in the axial direction. Two embodiments are shown in
(72) In the embodiment shown in
(73) In the embodiment shown in
(74) It can be recognized in
(75) The wall element 85 is furthermore provided with an open slit 93 that is conical here and that follows the margins of the cut-outs 90.
(76) The separation of the two flow regions 81, 82 does not necessarily have to have a large area. It can be sufficient to separate the flow regions 81, 82 only within a small region or within a plurality of small regions by a wall element 85, as is shown in
(77) As shown in
(78) A further special feature, that can be realized independently of the wall element 85, of the embodiment shown in
(79) In the embodiment shown in
(80) The plates 84 can also be folded-out wall sections of a pipe element 98. Such an embodiment is shown in
(81) It is generally sufficient to provide the overflow pipe 16, as shown in
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(83) The concept in accordance with the invention inter alia has the following advantages: A very uniform inflow of the exhaust gase.g. coming from the diesel oxidation catalyst (DOC)into the overflow pipe can be achieved by the arrangement with a low counter-pressure. A very high uniform gas distribution into the intermediate pipe to a downstream filter can already hereby be achieved. It proves to be advantageous if the overflow pipe has a comparatively large volume, which is in particular achieved by an ovalization of its cross-section. The cone of the injected spray can be widened by the generated swirl (e.g. at the device 13) and the region acted on by the reductant can thus be increased. An additional vaporization structure can be simplified or omitted due to the high degree of vaporization in the overflow pipe, which results in a further counter-pressure reduction. Both the forming swirl and the vaporization can be further increased by a special embodiment having additional elements (venetian blinds, see e.g. device 13).
REFERENCE NUMERAL LIST
(84) 10 exhaust tract 11 intermediate pipe 12, 12 exhaust gas treatment device 13, 13, 13 mixer device 14, 14 chamber 16, 16, 16 overflow pipe 18 injector 19, 19 spray cone 20, 20, 20 opening 20a gap 22 guide vane 24 planar plate 26, 26 section 28 opening 30 outlet opening 30 downstream end 30 upstream end 32 clearance 34 planar section 40 terminal element 45 jacket surface 46 inner wall 47 flow guide element 48 onflow section 49 concavity 50 flare 54 hole 55 sleeve 57 metal separation sheet 64 curved plate 74 planar plate 75 cut-out 81, 82 flow region 84 planar plate 85, 85, 85 wall element 90 cut-out 93 open slit 95 discontinuity element 96 bulge 97 passage 98 pipe element A exhaust gas flow B flow C swirl flow L longitudinal axis