Liquid jetting head and ink-jet printer
10507659 ยท 2019-12-17
Assignee
Inventors
Cpc classification
B41J2/14233
PERFORMING OPERATIONS; TRANSPORTING
B41J2002/14241
PERFORMING OPERATIONS; TRANSPORTING
B41J2202/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A liquid jetting head includes: a nozzle plate having a nozzle surface in which nozzles are open; a channel member having a first surface and a second surface on an opposite side to the first surface, the nozzle plate being joined to the first surface, the channel member being formed with channels communicating with the nozzles respectively and a cavity being different from the channels, the channels including pressure chambers respectively; drive elements provided on the second surface of the channel member to correspond to the pressure chambers respectively, the drive elements having terminals led out to the second surface of the channel member; and a wiring member having wirings, the wirings being joined to the terminals respectively on the second surface of the channel member.
Claims
1. A liquid jetting head comprising: a nozzle plate having a nozzle surface in which nozzles are open; a channel member having a first surface and a second surface on an opposite side to the first surface, the nozzle plate being joined to the first surface, the channel member being formed with channels communicating with the nozzles respectively and a cavity being different from the channels, the channels including pressure chambers respectively; drive elements provided on the second surface of the channel member to correspond to the pressure chambers respectively, the drive elements having terminals led out to the second surface of the channel member; and a wiring member having wirings, the wirings being joined to the terminals respectively on the second surface of the channel member, wherein the nozzles are aligned in a first direction along the nozzle surface, the pressure chambers are aligned in the first direction, connecting points of the wirings and the terminals are aligned in the first direction, at least a part of the cavity is positioned between the pressure chambers and the connecting points, in relation to a second direction which is along the nozzle surface and orthogonal to the first direction, and the cavity has a length, in a third direction orthogonal to the nozzle surface, which is half or more of a thickness of the channel member in the third direction.
2. The liquid jetting head according to claim 1, wherein the channels have descenders respectively, the descenders respectively communicating the pressure chambers and the nozzles, the channel member includes a first substrate formed with the pressure chambers and a second substrate formed with the descenders, the second substrate and the first substrate are laminated in this order in the third direction, and the cavity is formed to extend in the third direction across a boundary between the first substrate and the second substrate.
3. The liquid jetting head according to claim 2, wherein the cavity penetrates the first substrate and the second substrate in the third direction.
4. The liquid jetting head according to claim 2, wherein the cavity includes a first cavity formed in the first substrate and a second cavity formed in the second substrate, and in relation to the second direction, a width of the second cavity is larger than a width of the first cavity.
5. The liquid jetting head according to claim 1, wherein the wiring member includes: a first portion joined to the channel member; a second portion led out in a direction separating from the channel member; and a bent portion between the first portion and the second portion, the channels have descenders respectively, the descenders respectively communicating the pressure chambers and the nozzles, the channel member includes a first substrate formed with the pressure chambers and a second substrate formed with the descenders, the second substrate and the first substrate are laminated in this order in the third direction, the cavity is formed in the second substrate, and the first portion of the wiring member and the cavity overlap at least partially in the third direction.
6. The liquid jetting head according to claim 5, wherein the cavity is formed, in the second substrate, in a lattice shape intersecting in the first direction and the second direction.
7. The liquid jetting head according to claim 6, wherein the cavity is open at an end portion in the first direction of the second substrate.
8. The liquid jetting head according to claim 5, wherein the cavity extends, in the third direction, from a joining surface between the first substrate and the second substrate toward a joining surface between the nozzle plate and the second substrate, and the cavity has the length, in the third direction, which is half or more of a thickness of the second substrate in the third direction.
9. The liquid jetting head according to claim 5, wherein in relation to the second direction, the first portion of the wiring member is positioned between both ends of the cavity.
10. The liquid jetting head according to claim 5, wherein the cavity includes a first end and a second end in the second direction, the second end being more separated from the descenders than the first end is in relation to the second direction, and in relation to the second direction, the first end of the cavity is positioned between the descenders and an end portion, of the first portion of the wiring member, on an opposite side to the bent portion.
11. The liquid jetting head according to claim 1, wherein the pressure chambers form two pressure chamber rows arranged in the second direction and each extending in the first direction, and in relation to the second direction, the cavity and the connecting points are positioned between the two pressure chamber rows.
12. The liquid jetting head according to claim 11, wherein the cavity is formed as two cavities arranged in the second direction and each extending in the first direction.
13. The liquid jetting head according to claim 12, further comprising a cover joined to the channel member to cover the drive elements, wherein the cover includes a first projection, a second projection, a third projection, and a fourth projection each having a joining surface with the channel member, the first projection, the second projection, the third projection, and the fourth projection are arranged in the second direction in this order, each of the first projection, the second projection, the third projection, and the fourth projection extending in the first direction, the drive elements form a first drive element row and a second drive element row arranged in the second direction, each of the first drive element row and the second drive element row extending in the first direction, in relation to the second direction, the first drive element row is positioned between a first joining surface of the first projection with the channel member and a second joining surface of the second projection with the channel member, in relation to the second direction, the second drive element row is positioned between a third joining surface of the third projection with the channel member and a fourth joining surface of the fourth projection with the channel member, one of the two cavities at least partially overlaps with the second joining surface in the third direction, and the other of the two cavities at least partially overlaps with the third joining surface in the third direction.
14. The liquid jetting head according to claim 13, wherein each of the second joining surface and the third joining surface has a groove extending in the first direction.
15. The liquid jetting head according to claim 1, wherein the wiring member is electrically joined to the channel member via an adhesive.
16. The liquid jetting head according to claim 15, wherein the adhesive is an anisotropic conductive film.
17. The liquid jetting head according to claim 1, wherein the cavity is filled with a heat insulating material, and a thermal conductivity of the heat insulating material is lower than a thermal conductivity of a portion, of the channel member, where the channels and the cavity are not formed.
18. An ink-jet printer comprising: the liquid jetting head as defined in claim 1; an ink supply unit configured to supply ink to the liquid jetting head; and a heater configured to heat the ink to be supplied to the liquid jetting head.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF THE EMBODIMENTS
First Embodiment
(8) A first embodiment of the present teaching will be described. First, a schematic configuration of an ink-jet printer 1 will be described with reference to
(9) <Schematic Configuration of Printer>
(10) As depicted in
(11) A recording sheet 100 as a recording medium is placed on an upper surface of the platen 2. The carriage 3 is configured to reciprocate in a left-right direction (hereafter, also referred to a scanning direction) along two guide rails 11, 12 in a region facing the platen 2. An endless belt 13 is coupled to the carriage 3. The endless belt 13 is driven by a carriage drive motor 14, whereby the carriage 3 moves in the scanning direction.
(12) The ink-jet head 4 is attached to the carriage 3, and moves in the scanning direction along with the carriage 3. The ink-jet head 4 includes four head units 25 aligned in the scanning direction. The four head units 25 are each connected by an unillustrated tube, to a cartridge holder 7 installed with four ink cartridges 15. The four ink cartridges 15 respectively store inks of four colors (black, yellow, cyan, magenta). Each of the head units 25 has nozzles 30 (refer to
(13) The conveyance mechanism 5 has two conveyance rollers 16, 17 that are disposed so as to sandwich the platen 2 in a front-rear direction. The conveyance mechanism 5 conveys the recording sheet 100 placed on the platen 2, in a frontward direction (hereafter, also referred to a conveyance direction), by the two conveyance rollers 16, 17.
(14) The controller 6 includes the likes of a ROM (Read Only Memory), a RAM (Random Access Memory), and an ASIC (Application Specific Integrated Circuit) that includes various kinds of control circuits. The controller 6 executes various kinds of processing, such as printing, on the recording sheet 100, by the ASIC, according to a program stored in the ROM. For example, in a printing processing, the controller 6 controls the ink-jet head 4, the carriage drive motor 14, a conveyance motor (illustration of which is omitted) of the conveyance mechanism 5, and so on, to print an image or the like on the recording sheet 100, based on a printing instruction inputted from an external apparatus such as a PC. Specifically, the controller 6, while moving the ink-jet head 4 along with the carriage 3 in the scanning direction, causes alternate execution of an ink jetting operation in which ink is jetted from the nozzles 30 of the four head units 25 and a conveyance operation that conveys the recording sheet 100 a certain amount in the conveyance direction by the conveyance rollers 16, 17.
(15) <Head Unit>
(16) Next, a configuration of the head unit 25 will be described in detail. Note that the four head units 25 each have the same configuration, hence a description will be given below for one of the four head units 25.
(17) As depicted in
(18) As depicted in
(19) The head main body 33 includes a first channel substrate 36, a second channel substrate 37, a nozzle plate 38, piezoelectric elements 39 (an example of a drive element), a protective member 40, and so on.
(20) The first channel substrate 36 is a silicon single crystal substrate. In the present embodiment, a thickness of the first channel substrate 36 is about 70 m. The first channel substrate 36 has pressure chambers 41 formed therein to correspond to the nozzles 30 respectively. The pressure chambers 41 form two rows of the pressure chambers 41 arranged in the scanning direction. Each of the two rows of the pressure chambers 41 extends in the conveyance direction. Each of the pressure chambers 41 extends in the scanning direction and penetrates the first channel substrate 36 in an up-down direction.
(21) As depicted in
(22) The second channel substrate 37 is a silicon single crystal substrate, and is joined to the lower surface 36a of the first channel substrate 36. In the present embodiment, a thickness of the second channel substrate 37 is about 400 m. The second channel substrate 37 has formed therein two manifolds 42 that respectively communicate with the two ink channels 34 of the holder member 32. Ink of the ink cartridge 15 (refer to
(23) Each of the two manifolds 42 extends in the conveyance direction (a direction perpendicular to the paper surface of
(24) The second channel substrate 37 further has communicating holes 43 and descenders 44 formed therein. The communicating holes 43 communicate the manifolds 42 and the pressure chambers 41 respectively. The descenders 44 communicate the nozzles 30 formed in the nozzle plate 38 and the pressure chambers 41 respectively.
(25) The descenders 44 form two rows of the descenders 44 arranged in the scanning direction. Each of the two rows of the descenders 44 extends in the conveyance direction. Each of the descenders 44 penetrates the second channel substrate 37 in the up-down direction.
(26) As depicted in
(27) Due to the first channel substrate 36 and the second channel substrate 37 being joined, the three longitudinal grooves 49a formed in the lower surface 36a of the first channel substrate 36 respectively overlap in the up-down direction with the three longitudinal grooves 50a formed in the upper surface 37a of the second channel substrate 37. Moreover, the transverse grooves 49b formed in the lower surface 36a of the first channel substrate 36 respectively overlap in the up-down direction with the transverse grooves 50b formed in the upper surface 37a of the second channel substrate 37. Furthermore, the island portion 49c of the first channel substrate 36 respectively overlap in the up-down direction with the island portions 50c of the second channel substrate 37. As a result, the first channel substrate 36 and the second channel substrate 37 have formed therein a cavity 60 that straddles the first channel substrate 36 and the second channel substrate 37 in the up-down direction and has a lattice shape intersecting in the conveyance direction and the scanning direction. Now, in consideration of strengths of the first channel substrate 36 and the second channel substrate 37, a length in the up-down direction of the cavity 60 must be made smaller than a sum of the thickness of the first channel substrate 36 and the thickness of the second channel substrate 37. On the other hand, from a viewpoint of a heat insulating effect, the length in the up-down direction of the cavity 60 is desirably half or more of the sum of the thickness of the first channel substrate 36 and the thickness of the second channel substrate 37. In the present embodiment, the length in the up-down direction of the cavity 60 is about 270 m, in other words, is half or more of the sum (about 470 m) of the thickness of the first channel substrate 36 (about 70 m) and the thickness of the second channel substrate 37 (about 400 m). A substrate formed by joining the first channel substrate 36 and the second channel substrate 37 is an example of a channel member of the present teaching.
(28) The nozzle plate 38 is a plate formed by silicon, for example, and is joined to the lower surface 37b of the second channel substrate 37. The nozzles 30 arranged in the conveyance direction are formed in the nozzle plate 38. As mentioned above, the nozzles 30 form two nozzle rows 31 (refer to
(29) The piezoelectric elements 39 are disposed on an upper surface of the vibrating film 45 parallel to the ink jetting surface 25a, so as to respectively correspond to the pressure chambers 41. The piezoelectric elements 39 form two piezoelectric element rows 48 (refer to
(30) Two protective members 40 respectively covering the two piezoelectric element rows 48 are adhered by an adhesive, to the upper surface of the vibrating film 45 of the first channel substrate 36. The two protective members 40 are provided for a purpose such as isolating the piezoelectric elements 39 from outside air and preventing them from coming into contact with moisture. The two protective members 40 are aligned in the scanning direction, and each extend in the conveyance direction. The protective member 40 on the left has two projections 40a, 40b (examples of a first projection and a second projection), and the protective member 40 on the right has two projections 40c, 40d (examples of a third projection and a fourth projection).
(31) The two projections 40a, 40b of the left protective member 40 are aligned in the scanning direction, and each extend in the conveyance direction. Lower surfaces of the two projections 40a, 40b are adhered to the vibrating film 45 of the first channel substrate 36, whereby the left protective member 40 is adhered to the first channel substrate 36. As a result, the piezoelectric element row 48 on the left is covered by the left protective member 40. In other words, the left piezoelectric element row 48 is positioned between the projection 40a and the projection 40b, in relation to the scanning direction.
(32) The two projections 40c, 40d of the right protective member 40 are aligned in the scanning direction, and each extend in the conveyance direction. Lower surfaces of the two projections 40c, 40d are adhered to the vibrating film 45 of the first channel substrate 36, whereby the right protective member 40 is adhered to the first channel substrate 36. As a result, the piezoelectric element row 48 on the right is covered by the right protective member 40. In other words, the right piezoelectric element row 48 is positioned between the projection 40c and the projection 40d, in relation to the scanning direction. Note that the lower surface of the projection 40b and the lower surface of the projection 40c may have respectively formed therein grooves 40e, 40f of a depth of about 100-200 m that extend in the conveyance direction. In this case, not only can a heat insulating effect due to the grooves 40e, 40f be anticipated, but it is also possible for an adhesive material left over when the two protective members 40 are adhered by an adhesive to the first channel substrate 36, to be released to these grooves 40e, 40f.
(33) <COF>
(34) As depicted in
(35) The COF 22 further includes: a led-out portion 22b (an example of a second portion) led out upwardly from the tip portion 22a adhered to the upper surface of the vibrating film 45; and the bent portion 22c between the tip portion 22a and the led-out portion 22b. A driver IC 28 connected to the wirings is mounted on the led-out portion 22b. Moreover, although illustration thereof is omitted, another end portion of the COF 22 is connected to the controller 6 of the ink-jet printer 1 (refer to
(36) <Heater>
(37) As depicted in
(38) In the present embodiment, ink supplied to the head unit 25 from the ink cartridge 15 flows through the ink channel 34, the manifold 42, the pressure chamber 41, and the descender 44, before being jetted from the nozzle 30. Now, the ink is heated to lower its viscosity. Therefore, there is a possibility that when the heated ink flows through the pressure chamber 41 or the descender 44, heat of the ink is transmitted, via the first channel substrate 36 where the pressure chamber 41 is formed or the second channel substrate 37 where the descender 44 is formed, to the connecting points of the COF 22 and the drive contacts 47a. Now, a thermal expansion coefficient of the drive contacts 47a that are formed by a metal, and a thermal expansion coefficient of the COF 22 (in more detail, the adhesive 51 made of a resin by which the COF 22 is adhered to the first channel substrate 36) differ greatly. Specifically, whereas the thermal expansion coefficient of gold (Au) forming the drive contact 47a is about 14 ppm/ C., the thermal expansion coefficient of the adhesive 51 is about 30-100 ppm/ C., and a thermal expansion coefficient of a solder resist forming the COF 22 is about 100-200 ppm/ C. Therefore, there is a risk that when heat of the ink is transmitted to the connecting points of the COF 22 and the drive contacts 47a, an internal stress is generated between the COF 22 (in more detail, the adhesive 51) and the drive contacts 47a, and the COF 22 is detached from the first channel substrate 36.
(39) In this regard, in the present embodiment, the first channel substrate 36 and the second channel substrate 37 have formed therein the cavity 60 of lattice shape intersecting in the scanning direction and the conveyance direction. In more detail, the cavity 60 is formed between the two rows of pressure chambers 41 and the two rows of the descenders 44, in relation to the scanning direction, and is formed to extend in the up-down direction across a boundary between the first channel substrate 36 and the second channel substrate 37. In other words, in relation to the scanning direction, at least a part of the cavity 60 is formed between one of the two rows of the pressure chambers 41 and the connecting points connecting the COF 22 and the drive contacts 47a, and is formed between one of the two rows of the descenders 44 and the connecting points connecting the COF 22 and the drive contacts 47a. Moreover, at least a part of the cavity 60 overlaps, in the up-down direction, with the connecting points connecting the tip portion 22a of the COF 22 and the drive contacts 47a. Furthermore, the tip portion 22a of the COF 22 is positioned between both ends in the scanning direction, of the cavity 60. Therefore, heat of the ink flowing through the pressure chamber 41 or the descender 44 is hardly transmitted to the connecting points between the COF 22 and the drive contacts 47a.
(40) Moreover, in the present embodiment, due to the first channel substrate 36 and the second channel substrate 37 being joined, the island portions 49c of the lower surface 36a of the first channel substrate 36 and the island portions 50c of the upper surface 37a of the second channel substrate 37 are respectively joined. Therefore, a crack hardly occurs in the first channel substrate 36 and the second channel substrate 37 when the COF 22 is adhered to the first channel substrate 36, even supposing a load has been applied to the first channel substrate 36 and the second channel substrate 37.
(41) In the present embodiment, all three of the longitudinal grooves 49a were open at both end portions in the conveyance direction of the first channel substrate 36, and all three of the longitudinal grooves 50a were open at both end portions in the conveyance direction of the second channel substrate 37. However, it is only required that at least one longitudinal groove 49a is open at both end portions in the conveyance direction of the first channel substrate 36, in other words, it is not required that all three of the longitudinal grooves 49a are open at both end portions in the conveyance direction of the first channel substrate 36. Moreover, at least one longitudinal groove 49a may be open at one end portion in the conveyance direction of the first channel substrate 36. Similarly, it is only required that at least one longitudinal groove 50a is open at both end portions in the conveyance direction of the second channel substrate 37, in other words, it is not required that all three of the longitudinal grooves 50a are open at both end portions in the conveyance direction of the second channel substrate 37. Moreover, at least one longitudinal groove 50a may be open at one end portion in the conveyance direction of the second channel substrate 37.
(42) In the present embodiment, the three longitudinal grooves 49a and the transverse grooves 49b were formed in the lower surface 36a of the first channel substrate 36, and the three longitudinal grooves 50a and the transverse grooves 50b were formed in the upper surface 37a of the second channel substrate 37. However, only the three longitudinal grooves 49a and the transverse grooves 49b may be formed in the first channel substrate 36, or only the three longitudinal grooves 50a and the transverse grooves 50b may be formed in the second channel substrate 37. When only the three longitudinal grooves 49a and the transverse grooves 49b are formed in the first channel substrate 36, depths in the up-down direction of these grooves will desirably be half or more of the sum of the thickness of the first channel substrate 36 and the thickness of the second channel substrate 37. Similarly, when only the three longitudinal grooves 50a and the transverse grooves 50b are formed in the second channel substrate 37, depths in the up-down direction of these grooves will desirably be half or more of the thickness of the second channel substrate 37.
(43) Although in the present embodiment, three of the longitudinal grooves 49a and three of the longitudinal grooves 50a were formed, one each or two each of the longitudinal grooves 49a and the longitudinal grooves 50a may be formed. Moreover, four or more each of the longitudinal grooves 49a and the longitudinal grooves 50a may be formed, provided they are formed between the two rows of the pressure chambers 41 and the two rows of the descenders 44, in relation to the scanning direction.
Second Embodiment
(44) Next, a second embodiment of the present teaching will be described. A head unit 125 according to the second embodiment has a first channel substrate 136 and a second channel substrate 137 that differ from the first channel substrate 36 and the second channel substrate 37 of the head unit 25 according to the first embodiment. Therefore, the first channel substrate 136 and the second channel substrate 137 will be described below. Note that where something has a configuration similar to in the first embodiment, it will be described assigned with the same symbol as in the first embodiment.
(45) In the present embodiment, as depicted in
(46) As depicted in
(47) Moreover, due to the first channel substrate 136 and the second channel substrate 137 being joined, the two slits 149a formed to penetrate the first channel substrate 136 respectively overlap in the up-down direction with the two slits 150a formed to penetrate the second channel substrate 137. As a result, the first channel substrate 136 and the second channel substrate 137 have two cavities 160 formed therein. Each of the cavities 160 penetrates the first channel substrate 136 and the second channel substrate 137 in the up-down direction and extends in the conveyance direction.
(48) In the present embodiment, the first channel substrate 136 and the second channel substrate 137 have the two cavities 160 formed therein. Each of the two cavities penetrates the first channel substrate 136 and the second channel substrate 137 in the up-down direction and extends in the conveyance direction. In more detail, in relation to the scanning direction, the cavity 160 on the left is formed between the left row of the pressure chambers 41 and the connecting points connecting the COF 22 and the drive contacts 47a, between the left row of the descenders 44 and the connecting points connecting the COF 22 and the drive contacts 47a. Moreover, in relation to the scanning direction, the cavity 160 on the right is formed between the right row of the pressure chambers 41 and the connecting points connecting the COF 22 and the drive contacts 47a, and between the right row of the descenders 44 and the connecting points connecting the COF 22 and the drive contacts 47a. Therefore, the heat of the ink flowing through the pressure chamber 41 or the descender 44 is hardly transmitted to the connecting points of the COF 22 and the drive contacts 47a.
(49) In the present embodiment, the cavity 160 on the left overlaps in the up-down direction with the projection 40b on the right in the left protective member 40, and the cavity 160 on the right overlaps in the up-down direction with the projection 40c on the left in the right protective member 40. Therefore, transmission of heat from the protective member 40 to the connecting points of the COF 22 and the drive contacts 47a, can be efficiently prevented.
(50) Note that although in the present embodiment, each of the cavities 160 was continuous in the conveyance direction, they may be divided at one or more places in the conveyance direction. When divided at one place, for example, they are desirably divided at a center portion in the conveyance direction.
(51) Although in the above-described embodiments and modified examples thereof, air was present in the cavities 60, 160, the cavities 60, 160 may be filled with a heat insulating material having a thermal conductivity lower than that of the single crystal silicon forming the first channel substrates 36, 136 and the second channel substrates 37, 137. For example, calcium silicate which is porous and hardly transmits heat may be employed as such a heat insulating material. The thermal conductivity of calcium silicate is about 0.05-0.2 w/(m.Math.k). Alternatively, the cavities 60, 160 may be in a vacuum state without being filled with anything.
(52) Moreover, a planar shape of the cavities 60, 160 is not limited to being a lattice shape or a linear shape, and they may be formed in a saw tooth shape, for example.
(53) Although in the above-described embodiments and modified examples thereof, the present teaching was applied to the ink-jet head which jets ink onto a recording sheet to print an image or the like, the present teaching may be applied also to a liquid jetting apparatus used in a variety of applications besides printing of an image or the like. For example, it is possible to apply the present teaching also to a liquid jetting apparatus that jets conductive liquid onto a substrate to form a conductive pattern on a substrate surface.