Foundation With Chain Blades During Construction and Its Construction Method
20190376252 ยท 2019-12-12
Inventors
Cpc classification
E02F3/083
FIXED CONSTRUCTIONS
E02D15/08
FIXED CONSTRUCTIONS
E02D17/13
FIXED CONSTRUCTIONS
E02F5/06
FIXED CONSTRUCTIONS
International classification
E02D15/08
FIXED CONSTRUCTIONS
Abstract
Disclosed are a foundation having a chain cutter at the base during construction and a construction method of the same. A rock and soil conveying apparatus is provided inside or beside a foundation (1) having a chain cutter (3) at the base during construction, the base of the foundation (1) has a track (1-1), the chain cutter (3) is mounted on the track (1-1) during construction, and the chain cutter (3) is composed of a chain (3-1) and a rock and soil excavating cutter (3-2) fixed on the chain (3-1). A chain excavating apparatus mainly consists of the chain cutter (3) and a transmission apparatus, the transmission apparatus mainly being composed of a driving apparatus (4) and a sprocket (6). During construction, the driving apparatus (4) drives the chain cutter (3), the chain cutter (3) runs along the track (1-1), the cutter (3-2) at the base of the foundation (1) excavates rock and soil, which are removed by the rock and soil conveying apparatus, and the chain cutter (3) at the base of the foundation (1) and the foundation (1) descend together. The defects of the prior art are overcome, and since the foundation (1) itself has an excavating apparatus, the foundation (1) can be pre-formed in blocks at the factory, or can be constructed by pouring while descending in on-site fixed formwork, construction is simple, in particular waterproofing is especially good as descending is done as a whole, the construction period is short, and costs are low.
Claims
1. A foundation with chain blades at the bottom during construction in characterized in that during construction, the foundation 1 with chain blade at the bottom is equipped with rock and soil conveying device inside or nearby, and the bottom of the foundation 1 is equipped with the track. During construction, the chain blade is installed on the track, which consists of chain blade and blade fixed on the chain for rock and soil excavation. Chain excavating device mainly consists of a chain blade and transmission device, and a transmission device mainly consists of a driving device and chain wheel, etc. During construction, the driving device drives the chain blade, to run along the track. The blade at the bottom of the foundation 1 excavates rock and soil and convey it out through the rock and soil conveyor. The chain blade at the bottom of the foundation 1 descends along with foundation 1.
2. As claim 1, the present foundation with chain blade at the bottom during construction is characterized in that the said closed-loop center line of the chain blade is at the bottom of foundation 1.
3. As claim 1, the present foundation with chain blade at the bottom during construction is characterized in that the said vertical rock and soil conveying device is a vertical screw conveyor, with the inlet at the bottom of the middle part of the chain blade or the end of the chain blade. The vertical screw conveyor is located on one side of the chain blade or in the middle of the multi-row chain blade.
4. As claim 1, the present foundation with chain blade at the bottom during construction is characterized in that the chain blade is a multi-row chain blade along the transversal direction. The multi-row chain blade excavates simultaneously or separately as necessary.
5. As claim 1, the present foundation with chain blade at the bottom during construction is characterized in that the construction method can be divided into method Afactory prefabricated foundation 1 and method Bcast-in-place foundation 1; Method A pre-fabricating method can be divided into the steps below: 1) Pre-fabricate the foundation 1 by blocks or in batches at the factory; 2) Transport the assembled foundation 1 on site and fix in place. Install chain blade on the track at the bottom of foundation 1; 3) Install chain driving device and connect the chain with chain blade; 4) Drive the chain. The chain blade excavates the rock and soil at the bottom and delivers it to the top through the rock and soil conveying device, and foundation 1 descends accordingly; 5) Grout after removing chain blade at the design depth. Method B Cast-In-Place Method Except the bottom 1, cast in the fixed formwork on site for foundation 1. During construction, fix the formwork and avoid any movement. Excavate the rock and soil at the bottom, and foundation 1 sinks while grouting. Chain excavating device consists of the bottom track, middle frame, upper device and chain blade. The bottom track is connected to the bottom of foundation 1; the bottom of the middle frame is connected to the bottom track, and the top to the upper device. The track with chains is installed in the middle frame, which is also one integral part of the reinforcement cage of foundation 1. The rock and vertical soil conveyor consists of the chain blades running upwards from the bottom and a closed chamber of the middle frame. With the descending of the bottom track, the middle frame also descends simultaneously. The upper device is fixed on the working platform or on the top of the middle frame. The upper device is equipped with a chain driving device and a tensioning device. The chain of the bottom track is connected to the driving device and the tensioning device of the upper device through the middle frame. Method B cast-in-place method can be divided into the steps below: 1) Clear the site and build working platforms; 2) Assemble the track at the bottom, i.e. fix the bottom of foundation 1 in place. Install chain blade on the track at the bottom of foundation 1; 3) Assemble the middle frame, upper device and cast-in-place formwork; 4) Install chain driving device and tensioning device, to connect the chain blades of the bottom track and the upper device chain, so as to form a chain excavating device; 5) Fabricate a reinforcement cage and grout in the formwork; 6) Drive the chain. The chain blade excavates the rock and soil at the bottom of foundation 1 and delivers the excavated rock and soil to the top through the middle frame, and foundation 1 descends accordingly; 7) As the descending of the bottom of foundation 1, the foundation 1 in formwork descends while grouting; 8) Grout after removing chain blade at the design depth, and remove the grouting formwork
6. As claim 1, the present foundation with chain blade at the bottom during construction is characterized in that the foundation 1 adopts straight piles.
7. As claim 6, the present foundation with chain blade at the bottom during construction is characterized in that the foundation 1 consists of several straight piles, which are constructed integrally or separately on site.
8. As claim 7, the present foundation with chain blade at the bottom during construction is characterized in that the foundation 1 are underground diaphragm walls and/or breakwaters.
9. As claim 7, the present foundation with chain blade at the bottom during construction is characterized in that the foundation 1 are open caisson foundation and/or caisson foundation.
10. As claims 8 and 9, the present foundation with chain blade at the bottom during construction is characterized in that the said caisson foundation includes the upper chamber. The surrounding load-bearing walls of the said caisson foundation are underground diaphragm walls. The upper chamber of the caisson foundation is assembled on the ground. The bottom of the load-bearing walls around the upper chamber is equipped with tracks. The track is equipped with multi-row chain blades for rock and soil excavation, which excavate the rock and soil at the bottom of the chamber while operating on the bottom track, and deliver the excavated rock and soil out.
11. As claim 7, the present foundation with chain blade at the bottom during construction is characterized in that the foundation 1 are dam foundation and/or ship lock foundation.
12. As claim 7, the present foundation with chain blade at the bottom during construction is characterized in that the foundation 1 are revetment foundation and/or wharf foundation.
13. As claim 7, the present foundation with chain blade at the bottom during construction is characterized in that the foundation 1 are bridge foundation.
14. As claim 1, the present foundation with chain blade at the bottom during construction is characterized in that the chain blade is a chain in the widest sense, including caterpillar, rope and flexible belt.
Description
DETAILED DESCRIPTION OF THE DRAWINGS
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049] In
[0050] In
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0098] A rock and soil conveying device is set inside or nearby the foundation 1 with chain blade at the bottom during construction. The bottom of the foundation 1 is equipped with the track. During construction, the chain blade is installed on the track, which consists of chain blade and blade fixed on the chain for rock and soil excavation. The chain excavating device mainly consists of a chain blade and transmission device, and a transmission device mainly consists of a driving device and chain wheel, etc. During construction, the driving device drives the chain blade, to run along the track. The blade at the bottom of the foundation 1 excavates rock and soil and convey it out through the rock and soil conveyor. The chain blade at the bottom of the foundation 1 descends along with foundation 1.
[0099] The closed-loop center line of the chain blade is at the bottom of foundation 1.
[0100] The vertical rock and soil conveying device is a vertical screw conveyor, with the inlet at the bottom of the middle part of the chain blade or the end of the chain blade. The vertical screw conveyor is located on one side of the chain blade or in the middle of the multi-row chain blade.
[0101] The chain blade is a multi-row chain blade along the transverse direction. The multi-row chain blade excavates simultaneously or separately as necessary.
[0102] The construction method can be divided into method Afactory prefabricated foundation 1 and method Bcast-in-place foundation 1;
[0103] Method A pre-fabricating method can be divided into the steps below:
[0104] 1) Pre-fabricate the foundation by blocks or in batches at the factory 1;
[0105] 2) Transport the assembled foundation 1 on-site and fix in place. Install chain blade on the track at the bottom of foundation 1;
[0106] 3) Install chain driving device and connect the chain with chain blade;
[0107] 4) Drive the chain. The chain blade excavates the rock and soil at the bottom and delivers it to the top through the rock and soil conveyor, and foundation 1 descends accordingly;
[0108] 5) Grout after removing chain blade at the design depth.
[0109] Method B Cast-In-Place Method Except for the bottom, cast in the fixed formwork on site for foundation 1. During construction, fix the formwork and avoid any movement. Excavate the rock and soil at the bottom, and foundation 1 sinks while grouting. Chain excavating device consists of the bottom track, middle frame, upper device and chain blade. The bottom track is connected to the bottom of foundation 1; the bottom of the middle frame is connected to the bottom track, and the top to the upper device. The track with chains is installed in the middle frame, which is also one integral part of the reinforcement cage of foundation 1. The rock and vertical soil conveyor consists of the chain blades running upwards from the bottom and a closed chamber of the middle frame. With the descending of the bottom track, the middle frame also descends simultaneously. The upper device is fixed on the working platform or the top of the middle frame. The upper device is equipped with a chain driving device and a tensioning device. The chain of the bottom track is connected to the driving device and the tensioning device of the upper device through the middle frame. Method B cast-in-place method can be divided into the steps below:
[0110] 1) Clear the site and build working platforms;
[0111] 2) Assemble the track at the bottom, i.e. fix the bottom of foundation 1 in place. Install chain blade on the track at the bottom of foundation 1;
[0112] 3) Assemble the middle frame, upper device and cast-in-place formwork;
[0113] 4) Install chain driving device and tensioning device, to connect the chain blades of the bottom track and the upper device chain, so as to form a chain excavating device;
[0114] 5) Fabricate a reinforcement cage and grout in the formwork;
[0115] 6) Drive the chain. The chain blade excavates the rock and soil at the bottom of foundation 1 and delivers the excavated rock and soil to the top through the middle frame, and foundation 1 descends accordingly;
[0116] 7) As the descending of the bottom of foundation 1, the foundation 1 in formwork descends while grouting;
[0117] 8) Grout after removing chain blade at the design depth, and remove the grouting formwork.
[0118] The foundation 1 is straight piles.
[0119] The foundation 1 consists of several straight piles, which are constructed integrally or separately on-site.
[0120] The foundation 1 is underground diaphragm walls and/or breakwaters.
[0121] The foundation 1 is an open caisson foundation and/or caisson foundation.
[0122] The caisson foundation includes the upper chamber. The surrounding load-bearing walls of the caisson foundation are underground diaphragm walls. The upper chamber of the caisson foundation is assembled on the ground. The bottom of the load bearing walls around the upper chamber is equipped with tracks. The track is equipped with multi-row chain blades for rock and soil excavation, which excavate the rock and soil at the bottom of the chamber while operating on the bottom track, and deliver the excavated rock and soil out.
[0123] The foundation 1 is a dam foundation and/or ship lock foundation.
[0124] The foundation 1 is a revetment foundation and/or wharf foundation.
[0125] The foundation 1 is a bridge foundation.
[0126] The chain blade is a chain in the widest sense, including caterpillar, rope and flexible belt.
[0127] The technical scheme of the present invention is further described below in conjunction with the drawings attached: As shown in
[0128] As shown in
[0129] As shown in
[0130] 1) Pre-fabricate foundation 1 at the factory by blocks. Transport the assembled foundation 1 on site and fix in place. Install chain blade 3 on the track at its bottom. Install chain driving device 4 and other devices. Install the chain 3-1 with excavating blades, as shown in figure a;
[0131] 2) Drive chain 3-1. The chain blade excavates the rock and soil at the bottom and delivers it to the top through the rock and soil conveying device 7, and foundation 1 descends accordingly, as shown by b in the figure;
[0132] 3) After descending to a set depth, assemble the pre-fabricated parts of foundation 1 on the ground, or assemble while sinking, as shown in Figure c;
[0133] 4) Grout after descending to the design depth or removing chain blade 3, as shown in Figure d.
[0134] As shown in
[0135] 1) Clear the site and build working platforms;
[0136] 2) Assemble the track at the bottom B-1 and cast formwork B-4, i.e. fix the bottom of foundation 1 in place. Install chain blade 3 on the track at the bottom of foundation 1;
[0137] 3) Assemble middle frame B-2 and upper device B-3;
[0138] 4) Install chain driving device 4 and tensioning device 5. Integrate bottom track B-1, middle frame B-2, upper device B-3 and chain 3-1, to form chain excavating device 2;
[0139] 5) Fabricate reinforcement cage, weld middle frame B-2 to reinforcement cage. The middle frame is also an integral part of the cast-in-place formwork;
[0140] 6) Cast concrete in formwork B-4;
[0141] 7) Drive chain 3-1. Chain blade 3 excavates the rock and soil at the bottom, and delivers the excavated rock and soil through middle frame B-2 to the top. Foundation 1 descends accordingly;
[0142] 8) As the excavation at the bottom of foundation 1, foundation 1 of formwork B-4 descends while grouting;
[0143] 9) Grout after removing chain blade 3 at design depth; 10) Remove the parts of the upper device and the middle frame that are higher than foundation 1, and remove the cast-in-place formwork; The contents above described straight pile 8-1, and the structures of foundation 1 below can be deemed as the combinations of several straight piles.
[0144] As shown in
[0145] As shown in
[0146] As shown in
[0147] As shown in
[0148] As shown in
[0149] As shown in
[0150] As shown in
[0151] As shown in
[0152] As shown in
[0153] As shown in
[0154] As shown in
[0155] As shown in
[0156] As shown in