A UNIVERSALLY MOUNTABLE END-BLOCK
20190378700 ยท 2019-12-12
Inventors
Cpc classification
C23C14/3407
CHEMISTRY; METALLURGY
C23C14/35
CHEMISTRY; METALLURGY
H01J37/3435
ELECTRICITY
International classification
Abstract
An end-block for use in a deposition apparatus, for connecting a cylindrical consumable target with magnetic bar, to an outside of the deposition apparatus, comprising at least drive means to provide a relative movement between consumable target and magnetic bar, the drive means comprising a driven shaft. The drive means comprising a consumable target motor and a consumable target drive shaft and/or a magnetic bar motor and a magnet bar drive shaft. The end-block housing including the end-block being substantially axially symmetric and coaxial with the driven shaft. Due to the axle symmetry, the end-block is universally mountable.
Claims
1.-18. (canceled)
19. An end-block for use in a deposition apparatus, for connecting a cylindrical consumable target with magnetic bar, with an outside of the deposition apparatus, the end-block comprising drive means to provide a relative movement between consumable target and magnetic bar, the drive means comprising a driven shaft wherein an end-block housing containing the end-block is substantially axially symmetric and coaxial with the driven shaft, block wherein the drive means for providing a relative movement between the consumable target and the magnetic bar comprises a consumable target motor and a consumable target drive shaft for driving the consumable target and/or comprises a magnetic bar motor and a magnetic bar drive shaft for driving the magnetic bar, wherein the end-block comprises electrical power transmission means on the consumable target.
20. The end-block according to claim 19, wherein the diameter of a circle circumscribing the end-block housing and perpendicular to the driven shaft, is not greater than 2.7 times, preferably no greater than 2.1 times, for example, no greater than 1.6 times, the diameter of a coupling on which the consumable target can be mounted.
21. The end-block according to claim 19, the drive means for providing a relative movement between the consumable target and magnetic bar comprising a consumable target motor and a consumable target drive shaft for driving the consumable target.
22. The end-block according to claim 21, the consumable target drive shaft at least partially being made of electrically conductive material.
23. The end-block according to claim 21, which further comprises at least one of the following parts: (i) a rotatable electric contact to obtain electric power on the consumable target, (ii) one or more bearings to support the consumable target mechanically while it rotates around its axis, (iii) one or more rotatable sealing devices for cooling agent and/or vacuum.
24. The end-block according to claim 21, the consumable target motor comprising coils mounted on a static portion of the end-block, and comprising a magnet system mounted on the consumable target drive shaft, the coils and the magnet system being mounted in such a way that by sending an electric current through the coils, a rotation moment can be generated on the consumable target drive shaft.
25. The end-block according to claim 24, the static portion comprising a disc having at least one cylinder, said cylinder being coaxial with the consumable target drive shaft and the disc being perpendicular to the consumable target drive shaft, the at least one cylinder being located around or within the consumable target drive shaft.
26. The end-block according to claim 25, the coils of the consumable target motor being mounted on the cylinder and the power transmission being mounted between the cylinder and the consumable target drive shaft.
27. The end-block according to claim 25, the drive means for providing a relative movement between the consumable target and magnetic bar comprising a magnetic bar motor and a magnet bar drive shaft for moving the magnetic bar within the consumable target.
28. The end-block according to claim 27, the magnetic bar motor being placed in series with the consumable target motor, the magnetic bar motor being attached to the static part, and the magnet bar drive shaft being mounted coaxial with the consumable target drive shaft.
29. The end-block according to claim 27, the magnetic bar motor comprising coils mounted on the static part of the end-block, and comprising a magnet system that is mounted on the magnetic bar drive shaft, the coils and the magnet system being mounted such that by sending an electric current through the coils, a rotation moment can be generated on the magnetic bar drive shaft.
30. The end-block according to claim 28, with at least one additional cylinder present on the disc on the side opposite to which the at least one original cylinder is present, the additional cylinder being coaxial with the consumable target drive shaft, and a portion of the magnet bar drive shaft being located around or within the additional cylinder.
31. The end-block according to claim 19, which further comprises means to position individual magnets or a series of magnets in the magnetic bar.
32. A deposition apparatus, comprising at least one end-block according to claim 19.
33. The deposition apparatus according to claim 32, the deposition apparatus comprising at least one end-block, the deposition apparatus being adapted such that a consumable target can be placed on the at least one end-block and a substrate can be arranged next to the consumable target.
34. The deposition apparatus according to claim 32, the deposition apparatus comprising a plurality of end-blocks, and these end-blocks being arranged in a two-dimensional configuration with parallel consumable target drive shafts.
35. The deposition apparatus according to claim 32, where substrates can be in a plurality of directions relative to the position of the consumable target.
36. The deposition apparatus according to claim 32, which can be used in applications where substrates are not flat.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0052] The drawings are only schematic and are non-limiting. In the figures, the size of some of the elements may be exaggerated and not drawn to scale for illustrative purposes.
[0053] Any reference signs in the claims shall not be construed as limiting the scope. In the different drawings, the same reference signs refer to the same or analogous elements.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0054] Although the present invention will hereinafter be described with respect to particular embodiments and with reference to certain drawings, the invention is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn to scale for illustrative purposes. The dimensions and the relative dimensions do not necessarily correspond to actual reductions to practice of the invention.
[0055] Furthermore, the terms first, second and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequence, either temporally, spatially, in ranking or in any other manner. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.
[0056] Moreover, the terms top, bottom, above, front and the like in the description and the claims are used for descriptive purposes and not necessarily for describing relative positions. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other orientations than described or illustrated herein.
[0057] It should be noted that the term comprising, used in the claims, should not be interpreted as being restricted to the means listed thereafter; it does not exclude other elements or steps. They are thus to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression a device comprising means A and B should not be limited to devices consisting only of components A and B. It means that with respect to the present invention, the only relevant components of the device are A and B.
[0058] Reference throughout this specification to one embodiment or an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearance of the phrases in one embodiment or in an embodiment in various places throughout this specification do not necessarily all refer to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments.
[0059] Similarly, it should be appreciated that in the description of illustrative embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this invention.
[0060] Furthermore, while some embodiments described herein comprise some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those in the art. For example, in the following claims, any of the claimed embodiments can be used in any combination.
[0061] In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practised without these specific details. In other instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
[0062] Where reference is made to a consumable target motor in embodiments of the present invention, a motor is meant capable of transferring a rotation moment to a consumable target and whose motor shaft is coaxial with the rotational axis of the consumable target. Such a consumable target can, for example, be a torque motor. These are typically induction motors of toroidal construction. In addition, these motors have the advantage that they can be hollow, making it possible to mount one or more shafts through them. In embodiments of the present invention, the motor may be a water turbine.
[0063] Where in embodiments of the present invention, reference is made to a magnetic bar motor, an motor is meant by which a rotation moment can be transmitted to a magnetic bar. This can also be a torque motor or a water turbine.
[0064] Axially symmetric, in the context of the present invention, means that the same feature occurs periodically after a certain angular rotation around the axis. Substantially axially symmetric means that there may be minor deviations from the exact axle symmetry, for example, by applying components such as antennas, attachment means, etc., which do not necessarily occur after a certain angular rotation around the axis, but without thereby affecting the universal mountability of the end-block and its housing. The substantially axially symmetric housing does not contain protrusions that interrupt axle symmetry, in which motor parts are housed.
[0065] In a first aspect, the present invention provides an end-block for use in a deposition apparatus, for connecting a cylindrical consumable target with magnetic bar, with an outer side of the deposition apparatus. The end-block comprises at least drive means for providing a relative movement between the consumable target and the magnetic bar, the drive means comprising a driven shaft. In embodiments of the present invention, the drive means may comprise a consumable target motor and a consumable target drive shaft, for rotationally driving a consumable target around a magnetic bar (which can stand still, or which may itself perform a movement different from the rotational motion of the consumable target). In alternative embodiments, the drive means may comprise a magnetic bar motor and a magnetic bar drive shaft, for rotationally driving a magnetic bar within a static consumable target. In further alternative embodiments, the drive means may comprise both a consumable target motor and a magnetic bar motor, for rotationally driving a consumable target and a magnetic bar, respectively. The end-block according to the present invention is contained in an end-block housing which is substantially axially symmetric, or even axially symmetric, and coaxial with the driven shaft, which may be the consumable target shaft or the magnetic bar shaft. The diameter of a circle circumscribing the end-block housing and perpendicular to the driven shaft, is not greater than 2.7 times, preferably no greater than 2.1 times, for example, no greater than 1.6 times, the diameter of a coupling on which the consumable target can be mounted. Due to the axle symmetry of the end-block, the end-block is universally mountable. The end-block housing may be open, as illustrated in
[0066] In a particular embodiment, the present invention provides a universally mountable end-block 100 for driving a cylindrical consumable target 150. The end-block comprises a static part 110 to which a consumable target motor 120 is attached. This consumable target motor 120 can transmit a rotation moment to a consumable target 150 when that consumable target is mounted on the end-block 100. In order to be able to transmit the rotation moment, the consumable target motor 120 comprises a consumable target drive shaft 126 for driving the consumable target 150. This consumable target drive shaft is coaxial with the rotational axis of the consumable target when the consumable target is mounted on the end-block. In embodiments of the present invention, the consumable target drive shaft 126 is connected to the consumable target during operation of the end-block, so that the consumable target motor can exert a rotation moment on the consumable target. In addition, an end-block, according to embodiments of the present invention, comprises a power transmission 140. This power transmission 140 is adapted to transmit electric power from outside the end-block 100 to the consumable target drive shaft 126. For this purpose, an electrically conductive contact can be made between an electric power source and the consumable target drive shaft. The electric contact with the consumable target drive shaft may be, for example, a sliding contact. The power transmission can consist of multiple distributed elements. In embodiments of the present invention, the consumable target drive shaft is adapted to transmit that electric power to the consumable target 150.
[0067] In embodiments of the present invention, the consumable target drive shaft 126 is a hollow shaft. This allows for a flexible configuration of the end-block 100. Thus, the static part of the end-block 110 may have a part on the inside of the consumable target drive shaft and a part on the outside of the consumable target drive shaft. As will be seen below, this offers various possibilities for the installation of the coils of the motor and of the power transmission. In addition, a hollow consumable target drive shaft has the advantage that an additional shaft can be passed through it, for example, for driving a magnetic bar in the consumable target.
[0068] In embodiments of the present invention, the consumable target drive shaft 126 is made entirely or partially of electrically conductive material, so that it is possible to transmit electric power coming from the power transmission to the consumable target.
[0069] In embodiments of the present invention, the end-block 100 comprise a bearing, to enable rotation of the consumable target drive shaft, and seals, to allow a vacuum in the deposition system on which the end-block is mounted, and seals, to allow refrigeration by a cooling agent.
[0070] In embodiments of the present inventions, the various components that contribute to the functionality of the end-block are integrated in the same housing 160. These components are, for example: the consumable target motor 120, the power transmission 140, the bearing, the cooling circuit. Because the consumable target drive shaft 126 is coaxial with the consumable target 150 (when mounted), it is possible to build a substantially axially symmetric end-block. This is in contrast to end-blocks known in the prior art, where the motor shaft is not coaxial with the drive shaft of the consumable target, and may not even be within the housing of the end-block. It is an advantage of embodiments of the present invention that the end-block is substantially axially symmetric. It is an advantage of embodiments of the present invention that there are no protrusions on the housing. The housing 160 may be, for example, cylindrical, or, on the other hand, it may be, for example, quadrangular, hexagonal, or octagonal. For example, the housing may be a milled out steel structure.
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[0072] In
[0073] In embodiments of the present invention, the consumable target motor 120 comprises coils 122, a magnet system 124, and a consumable target drive shaft 126. In this example, the coils are mounted on the static part, for example, the first cylinder 112 and the magnet system 124 is mounted on the moving part, for example, the consumable target drive shaft 126. In other embodiments, however, this may also be reversed, i.e., coils 122 on the moving part and magnet system 124 on the static part. In
[0074] In embodiments of the present invention, the power transmission 140, which is adapted to transmit electric power from outside the end-block 100 to the consumable target drive shaft 126, additionally comprises one or more elements for providing the electromagnetic shielding between the motor and the consumable target. This avoids interference between the motor and the consumable target. This has the advantage of avoiding that alternating currents through the coils of the motor affect the plasma.
[0075] In
[0076] In
[0077] In embodiments of the present invention, there is no electrical contact between the coils 122 of the motor and the consumable target drive shaft 126. This prevents the coils from reaching the consumable target voltage. In addition, the coils are always isolated from direct electrical contact with the electric power that is led to the consumable target.
[0078] In
[0079] In the end-block 100, which is schematically represented in
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[0082] For comparison, in
[0083] In embodiments of the present invention, a magnetic bar motor 220 is also integrated in the end-block 100. An example of this is shown in the drawings in
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[0085] In this illustrative embodiment of the present invention, the consumable target motor 120 consists of coils 122, a magnet system 124, and a consumable target drive shaft 126. This consumable target drive shaft is hollow. The first cylinder 112 is located around the consumable target drive shaft 126, and the second cylinder 116 is located within the consumable target drive shaft 126. The coils 122 are mounted on the static part, for example, the second cylinder 112. The magnet system 124 is mounted on the moving part, for example, the consumable target drive shaft 126. In alternative embodiments, this mounting can actually be reversed: magnet system 124 on the static part, for example, the first cylinder 112, and coils 122 on the moving part, for example, the consumable target drive shaft 126. The consumable target drive shaft 126 also comprises a coupling 130 on which a consumable target (not illustrated in
[0086] In this illustrative embodiment of the present invention, the magnetic bar motor 220 consists of coils 222, a magnet system 224, and a magnetic bar drive shaft 226. This magnetic bar drive shaft 226 is arranged in the hollow consumable target drive shaft 126. The magnetic bar drive shaft 226 is positioned such that it can rotate a magnetic bar in the consumable target. A portion of the magnetic bar drive shaft 226 is located between the third cylinder 212 and fourth cylinder 216. In the illustrated example, the magnetic system 224 is arranged on the moving part. The coils 222 are mounted on the static part, and more specifically, in the illustrated example, the third cylinder 212. In alternative embodiments, the magnet system 224 may be mounted on the static part, for example, on the third cylinder 212, while the coils 222 may be mounted on the moving part, for example, the magnetic bar drive shaft 226. The coils 222 and the magnet system 224 are positioned such that, by electrically energising the coils 222 in a suitable manner, a rotation moment can be applied to the magnetic bar drive shaft 226. In this illustrative embodiment of the present invention, the portion of the magnetic bar drive shaft 226 that is located between the third cylinder 212 and fourth cylinder 216 comprises a cylindrical portion 228 that is located on the end 229 of the magnetic bar drive shaft 226 and at least partially encloses the rest of the magnetic bar drive shaft.
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[0088] During operation of the deposition apparatus of this example, at least the consumable target drive shaft 126 is at consumable target voltage. A current flows through the consumable target drive shaft 126 to the consumable target for the plasma. In this illustrative embodiment of the present invention, the power transmission 140, which is adapted to transmit electric power from outside the end-block 100 to the consumable target drive shaft 126, comprises a brush system. The brush system is adapted to transmit the electric power of the portion 114, 116, 216 of the static part in which no coils are present to the coupling 130 for mounting the consumable target.
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[0090] In this illustrative embodiment of the present invention, the magnetic bar motor 220 consists of coils 222, a magnet system 224, and a magnetic bar drive shaft 226. This magnetic bar drive shaft 226 is arranged in the hollow, but static, consumable target. The magnetic bar drive shaft 226 is positioned such that it can rotate a magnetic bar in the consumable target. A portion of the magnetic bar drive shaft 226 is located between the third cylinder 212 and fourth cylinder 216 (in this embodiment, there is not necessarily a first and second cylinder present, but for consistency of terminology, the same naming is used as in previous embodiments). On the moving part, for example, on the magnetic bar drive shaft 226, the magnet system 224 is arranged. The coils 222 are mounted on the static part, for example, on the third cylinder 212. In alternate embodiments, coils 222 and magnet system 224 may change places relative to each other, so that the magnet system 224 is mounted on the static part, for example, the third cylinder 212, and the coils 222 on the moving part, for example, the magnetic bar drive shaft 226. The coils 222 and the magnet system 224 are positioned such that, by electrically energising the coils 222 in a suitable manner, a rotation moment can be applied to the magnetic bar drive shaft 226. In this illustrative embodiment of the present invention, the portion of the magnetic bar drive shaft 226 that is located between the third cylinder 212 and fourth cylinder 216 comprises a cylindrical portion 228 that is located on the end 229 of the magnetic bar drive shaft 226 and at least partially encloses the rest of the magnetic bar drive shaft.
[0091] In order to provide power transmission to the consumable target, a power transmission 140 is provided. Since the consumable target in this embodiment is statically arranged, the power transmission 140 may also be static, for examplebut not limited toa screwed electrical connection. The power transmission 140 may be within the third cylinder 212, as illustrated in
[0092] In a second aspect, the present invention provides a deposition apparatus wherein the deposition apparatus comprises at least one end-block according to embodiments of the present invention.
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[0095] A similar deposition apparatus is shown in
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[0097] Due to their substantially axially symmetric shape, if desired, the end-blocks 100 can be pushed further or less far away through a wall 1502 of a vacuum chamber of the deposition apparatus 1500. This makes it possible to position consumable targets 150 further away from the inside of the wall 1502, which may be relevant, for example, if the substrate which is to be sputtered on is or will be further away from that wall. The deeper insertion into the vacuum chamber of consumable targets 150 and their corresponding end-block 100, as illustrated in the two front end-blocks 100 in
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[0099] The various aspects can easily be combined with each other, and the combinations thus also correspond with embodiments according to the present invention.
[0100] The various aspects of the present invention may be applied in a variety of applications. For example, in addition to the above-mentioned applications, and without being limited thereto, end-blocks according to embodiments of the present invention may be advantageously used in systems for double-sided coating through a single passage, such as, for example, described in U.S. Pat. No. 8,092,657, wherein the various end-blocks cannot only easily be placed relatively close to each other without protrusions on one end-block hindering the positioning of another end-block, but wherein the end-blocks can furthermore easily be provided with drive means that can independently from each other provide for a relative movement between consumable target and magnetic bar, e.g., which can independently of each other drive the consumable targets in a rotational motion.
[0101] The end-blocks according to embodiments of the present invention may also be advantageously applied in systems with moving cathodes, as described, for example, in WO2016/005476.