Knee joint
11696840 · 2023-07-11
Assignee
Inventors
Cpc classification
A61F2002/5075
HUMAN NECESSITIES
A61F2002/6836
HUMAN NECESSITIES
A61F2002/7645
HUMAN NECESSITIES
A61F2002/701
HUMAN NECESSITIES
A61H3/00
HUMAN NECESSITIES
International classification
Abstract
A knee joint that is capable of widening a moveable range, and that has good energy efficiency and is small and lightweight is described. Also described is a knee joint that is of an active type, but comparatively inexpensive. A drive section moves a driven member. An elastic member is arranged between the driven member and a linear motion member. The linear motion member elastically moves in at least one direction, in accordance with movement of the driven member, by way of the elastic member. A crank mechanism can realize bending and extension of the knee joint by converting linear motion of the linear motion member to rotational motion.
Claims
1. A knee joint, comprising: a drive section, a series elastic mechanism, and a crank mechanism, wherein: the series elastic mechanism comprises a driven member, an elastic member, and a linear motion member; the driven member is coupled to the drive section and moves in a linear direction when driven by the drive section; the elastic member is arranged between the driven member and the linear motion member such that the linear motion member is elastically moved by way of the elastic member in the linear direction by movement of the driven member; the crank mechanism comprises a rotation shaft, a connecting rod, and an arm member, said arm member being rotationally connected to the rotation shaft, and said connecting rod having a first end rotationally connected to the linear motion member and an opposite second end rotationally connected to the arm member, wherein the first end of the connecting rod is displaced by the linear motion member in the linear direction of the movement of the linear motion member and the connecting rod converts linear motion of the linear motion member to rotational motion of the arm member about the rotation shaft; and the arm member is connected between the second end of the connecting rod and the rotation shaft at an angle α with respect to a vertical axis of the rotation shaft, and the connecting rod is connected to the linear motion member at an angle β with respect to a vertical axis of the linear motion member, wherein the linear motion of the linear motion member is converted to the rotational motion of the arm member according to a reduction ratio that is variable depending on a knee angle of the knee joint, wherein: the drive section comprises a motor, a transmission, and a ball screw, the motor is configured to cause rotation of the ball screw in forward and backward directions by way of the transmission, and the driven member is configured to move linearly in response to rotation of the ball screw, and wherein: the reduction ratio of the knee joint operates according to the following equation,
2. The knee joint of claim 1, further comprising: an upper connection section for connecting a socket and the knee joint, wherein the crank mechanism is configured to cause rotational movement of the upper connection section in forward and backward directions.
3. The knee joint of claim 1, further comprising: a frame, wherein the linear motion member is capable of movement in the linear direction with respect to the frame.
4. The knee joint of claim 1, further comprising: a frame, wherein the rotation shaft of the crank mechanism is supported by the frame.
5. The knee joint of claim 1, wherein: the linear motion member comprises a first contact section and a second contact section that are arranged facing each other on either side of the driven member; the elastic member comprises a first spring and a second spring; the first spring is arranged between the first contact section and the driven member; and the second spring is arranged between the second contact section and the driven member.
6. The knee joint of claim 1, wherein: the reduction ratio of the crank mechanism is configured to change in accordance with rotation angle for the rotational motion of the arm member.
7. A prosthetic leg provided with the knee joint of claim 1.
8. The knee joint of claim 7, wherein: movement of the driven member is impeded by resistive force of the drive section when a foot section of the prosthetic leg is landing so that the elastic member accumulates elastic deformation energy for moving the linear motion member to extend the knee joint.
9. The knee joint of claim 8, wherein: a spring force and an initial position of the elastic member are set to provide the knee angle of the knee joint of around 20 degrees when the foot section is landing.
10. The knee joint of claim 1, wherein: the linear motion member comprises a first contact section, a second contact section, and linear motion rods, wherein the first contact section and the second contact section are arranged facing each other on either side of the driven member; the first contact section and the second contact section are linked by struts; and bottom ends of the linear motion rods and upper ends of the struts are connected as integrated components.
11. The knee joint of claim 1, wherein the reduction coefficient K of the crank mechanism operates according to the following equation,
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION
(29) A knee joint of one embodiment of the present disclosure will be described in the following with reference to the attached drawings (
(30) The knee joint 100 of this embodiment can constitute a prosthetic leg by combining a socket 200 and a foot section 300, as shown in
Structure of this Embodiment
(31) The knee joint 100 of this embodiment comprises a drive section 1, a series elastic mechanism 2, and a crank mechanism 3. This knee joint 100 further comprises an upper connection section 4, a frame 5, and a lower connection section 6.
(32) (Drive Section)
(33) The drive section 1 comprises a motor 11, a speed change mechanism 12, and a ball screw 13 (refer to
(34) (Series Elastic Mechanism)
(35) The series elastic mechanism 2 comprises a driven member 21, an elastic member 22, and a linear motion member 23. The series elastic mechanism 2 of this embodiment also comprises a guide shaft 24 for guiding the driven member 21, and first and second contact sections 231 and 232 of the linear motion member 23.
(36) The driven member 21 is configured to be moved along the guide shaft 24 (in the vertical direction in
(37) The elastic member 22 is arranged between the driven member 21 and the linear motion member 23. More specifically, the elastic member 22 of this embodiment comprises two first springs 221 and two second springs 222 (refer to
(38) The linear motion member 23 is configured to elastically move in at least one direction, in accordance with movement of the driven member 21, by way of the elastic member 22. More specifically, as was mentioned previously, the linear motion member 23 of this embodiment is provided with a first contact section 231 and a second contact section 232 that are arranged facing each other either side of the driven member 21, and linear motion rods 233. Also, the first contact section 231 and the second contact section 232 are linked by struts 234 (refer to
(39) There are two guide shafts 24 in this embodiment, and they are respectively arranged so as to connect an upper base 52 and a lower base 53 (described later) of the frame 5 (refer to
(40) With this embodiment, the linear motion rods 233 of the linear motion member 23 penetrate through the upper base 52 of the frame 5 and are fixed to an upper surface of the first contact section 231 (refer to
(41) (Crank Mechanism)
(42) The crank mechanism 3 is configured to convert linear motion of the linear motion member 23 to rotational motion. The crank mechanism 3 of this embodiment comprises a connecting rod 31, an arm member 32, and a rotation shaft 33.
(43) One end of the connecting rod 31 is pin connected to the upper end of the linear motion rods 233 of the linear motion member 23 so as to enable mutual rotation.
(44) The arm member 32 is pin connected to the other end of the connecting rod 31 so as to enable mutual rotation. Also, the arm member 32 is made capable of swinging with the rotation shaft 33 as a center. The upper connection section 4 is attached to an upper part of the arm member 32.
(45) With this embodiment, the rotation shaft 33 is attached to the cover 51 (described later) of the frame 5, and relative position between the rotation shaft 33 and the frame 5 is fixed.
(46) (Upper Connection Section)
(47) The upper connection section 4 is for connecting a socket 200 (refer to
(48) (Frame)
(49) The frame 5 of this embodiment comprises the cover 51 (refer to
(50) (Lower Connection Section)
(51) The lower connection section 6 is for connecting a foot section 300 (refer to
Operation of this Embodiment
(52) Next, operation of the knee joint 100 of this embodiment will be described with further reference to
(53) (Knee Joint Angle Adjustment Operation . . . 0° to 60°)
(54) In the description of this embodiment, the bending state shown in
(55) First, the motor 11 of the drive section 1 is made to rotate. If this is done, the ball screw 13 is rotated by way of the speed change mechanism 12, and the driven member 21 of the series elastic mechanism 2 moves in one direction (with this example, the downward direction in
(56) Once this happens, the driven member 21 applies compression force to the second spring 222 of the elastic member 22, and the linear motion member 23 is moved in one direction (with this example, the downward direction in
(57) (Knee Joint Angle Adjustment Operation . . . 60° to 120°)
(58) Operation from a knee angle of 60° to 120° is operation at the time when the user is seated, sitting in the seiza style (sitting on their legs, or kneeling on the floor). At the time of sitting, in particular, the motor is not operated, but in the case of standing from a seated state, it is possible to provide assistance by operating the motor.
(59) An example of the knee joint having been bent beyond 60° is shown in
(60) By causing reverse rotation of the motor 11 of the drive section 1, it is possible to return the bending angle of the knee joint to the initial state)(angle=0°.
(61) With this embodiment, it is possible to dynamically change bending angle of the knee joint 100 by appropriately controlling torque, rotation speed, or rotation angle of the motor 11. With usage of the prosthetic leg, for example, when climbing stairs or getting up from a chair, it is possible to support actions of the prosthetic leg user (operations of walking, going up stairs by advancing one step higher on each step with left and right legs alternatively, and standing) by actively controlling rotation angle of the knee joint using drive force of the drive section 1.
(62) Also, with the technology described in the previously mentioned non-patent publication by Elliott J. Rouse, Luke M. Mooney and Hugh M. Herr, “Clutchable series-elastic actuator: Implications for prosthetic knee design,” Oct. 9, 2014, doi: 10.1177/0278364914545673, The International Journal of Robotics Research, November 2014 vol. 33 no. 13 1611-1625, there were the following problems. a structure for converting linear motion of an elastic mechanism to rotational motion of a knee is extremely complex, and has many components. Accordingly, it becomes heavy; if movable angle of the knee joint is widened, a pulley is made large in size; in order to prevent interference between component parts (elastic elements) and the knee, it is necessary to arrange a pulley at a side surface of the prosthetic leg. If this is done, then in order to maintain balance a need arises to use two pulley mechanisms in a single prosthetic leg (a single pulley mechanism comprises two pulleys, a single connecting cable, and related components). pulley cables have a problem with regard to durability, and it's easy for maintenance costs to become high.
(63) By contrast, according to the knee joint of this embodiment that has been described, it is possible to demonstrate the following advantages: since a crank mechanism is used, it is possible to restrict size increase of the knee joint overall even when moveable angle of the knee joint is widened; since it is possible to use a single crank mechanism that is small and lightweight instead of the pulley mechanism, it is possible to provide a small and lightweight prosthetic leg; a crank mechanism generally has high durability compared to a pulley, and so it is possible to keep maintenance costs low.
(64) (Fitting of the Knee Joint)
(65) Next, an example of the knee joint of this embodiment having been fitted to a user will be described with reference to
(66) (Walking Operation Using Prosthetic Leg)
(67) Next, a walking operation using the prosthetic leg of this embodiment will be described further referencing
(68) (
(69) If the foot section of the prosthetic leg lands on the floor, then with the knee joint of this embodiment, a pressing force is applied downwards on the linear motion member 23 from the socket 200 via the crank mechanism 3, and as a result the first spring 221 of the elastic member 22 is elastically deformed and that energy is stored. However, since the linear motion member 23 is attached to the ball screw 13 via the driven member 21, it is possible to produce a resistance force against movement of the driven member 21 by causing the motor to act in a direction opposite to the direction in which the ball screw rotates, and it is possible to conserve the energy of the elastic member 22.
(70) Here, with this embodiment, by appropriately setting spring force and initial position of the elastic member 22, it is possible to set bending angle (bending angle due to passive deformation) of the knee joint for the time points where the foot section is grounded (
(71) Also, with this embodiment, a repulsive force from the floor that has acted on the foot section is transmitted to the user by way of the elastic member 22, which means that it is possible to absorb impact at the time of grounding, and it is possible to reduce advancement of fatigue on the user.
(72) (
(73) Continuing on, during a walking operation, the energy that was stored in the elastic member 22 is released. As a result, the linear motion member 23 is caused to move and it is possible to extend the knee joint.
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(75) After that, with this embodiment, the motor 11 is made to operate to bend the knee joint (refer, for example, to
(76) (
(77) If walking advances further, with this embodiment the motor 11 is driven in a reverse direction, and the knee joint is extended. Here, with this embodiment, energy that has been stored in the elastic member 22 supplements the extension operation of the knee joint and so it is possible to reduce the drive force required in the motor 11. Accordingly, with this embodiment battery size reduction and long battery life can be expected.
(78) Also, in a case where friction resistance between the ball screw 13 and the linear motion member 23 has been set low, there is the advantage in which it is possible to perform power regeneration with the motor 11, utilizing elastic force of the previously described elastic member 22.
(79) Next, operation of the crank mechanism 3 of this embodiment will be described in detail with further reference to
(80) First of all, for the purposes of operational description, the structure of the knee joint of the previously described embodiment is schematically shown in
(81) A reduction ratio of the knee joint that uses this crank mechanism 3 is expressed by the following equation.
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(83) Here,
(84) N.sub.m is the number of teeth of a motor 11 side pulley of the speed change mechanism 12;
(85) N.sub.b is the number of teeth of a ball screw 13 side pulley of the speed change mechanism 12;
(86) L.sub.b is the lead of the ball screw 13;
(87) R is the radius of gyration of the arm member 32; and
(88) K is the reduction coefficient due to crank mechanism.
(89) Here, since each variable other than K is considered to be a constant in this description, detailed description will be omitted. The reduction coefficient K of the crank mechanism is expressed as follows.
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(91) Here,
(92) α is the angle of arm member 32 with respect to the vertical direction (vertical direction in
(93) β is the angle of connecting rod 31 with respect to vertical direction (vertical direction in
(94) Due to the influence of reduction coefficient K, the reduction ratio of the crank mechanism becomes as shown in
(95) One example of change over time of knee angle in accordance with a person walking is shown in
(96) Also, in the case of a quick pace, with a knee joint, while a fast rotation speed is required with a shallow knee angle, high torque is not required. With the crank mechanism of this embodiment, in the case of a shallow knee angle (for example, 0° to) 20°, since there is a low reduction ratio there is the advantage in which increasing rotation speed of the knee joint becomes easy.
(97) Conversely, in the case where a pulley mechanism (refer to the previously described non-patent publication by Elliott J. Rouse, Luke M. Mooney and Hugh M. Herr, “Clutchable series-elastic actuator: Implications for prosthetic knee design,” Oct. 9, 2014, doi: 10.1177/0278364914545673, The International Journal of Robotics Research, November 2014 vol. 33 no. 13 1611-1625) is used instead of the crank mechanism, then since a reduction coefficient K does not exist in the pulley mechanism, the reduction ratio with the pulley mechanism becomes constant regardless of the knee angle. Accordingly, in the event that large torque is necessary, a large load is liable to arise in the motor. Also, in the case where a speed change mechanism is not used (refer to the previously described International patent application 2004/017872), a similar problem arises. Contrasting with this, with the knee joint of this embodiment, by using the crank mechanism there is the advantage in which it is possible to reconcile high torque and high rotation speed.
(98) An example where offset amount between center of rotation of the crank mechanism 3 and the series elastic mechanism 2 has been changed is shown in
(99) It should be noted that the content of the present disclosure is not limited by the previously described embodiments. The present disclosure may additionally be subject to various changes to the basic structure, within a range disclosed in the scope of the patent claims.
DESCRIPTION OF THE NUMERALS
(100) 1 drive section 11 motor 12 speed change mechanism 13 ball screw 2 series elastic mechanism 21 driven member 22 elastic member 221 first spring 222 second spring 23 linear motion member 231 first contact section 232 second contact section 233 linear motion rod 24 guide shaft 3 crank mechanism 31 connecting rod 32 arm member 33 rotation shaft 4 upper connection section 5 frame 51 cover 52 upper base 53 lower base 6 lower connection section 100 knee joint 200 socket 300 foot section L prosthetic leg
(101) The various embodiments described above can be combined to provide further embodiments. All of the patent publications and non-patent publications referred to in this specification and/or listed in the Application Data Sheet are incorporated herein by reference, in their entirety. Aspects of the embodiments can be modified, if necessary to employ concepts of the various publications to provide yet further embodiments.
(102) These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.