Internal combustion engine system and a method of operating an internal combustion system
11698010 · 2023-07-11
Assignee
Inventors
Cpc classification
F02D41/0082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2430/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/405
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M26/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided are a method and an ICE system, including an internal combustion engine including a first and a second set of cylinders. A first and a second EGR valve control flow of exhaust gas from the cylinders to an EGR conduit. A controller controls the closing of the second EGR valve, thereby preventing flow of exhaust gas from the second set of cylinders to the EGR conduit. The second EGR valve is upstream of a turbine. The controller is configured to activate a fuel injector for late post injection of fuel into the second set of cylinders when the second EGR valve is closed, so that at least a part of the fuel that exits the second set of cylinders is uncombusted. An exhaust gas aftertreatment system receives and treats exhaust gas which is not recirculated in the EGR conduit, and includes an oxidation catalyst for combustion.
Claims
1. An internal combustion engine system, comprising: an internal combustion engine comprising a first set of one or more cylinders and a second set of one or more cylinders which is separate from the first set, an exhaust gas recirculation (EGR) conduit for recirculating exhaust gas from the first and second sets of cylinders to an inlet of the internal combustion engine, an EGR cooler provided in the EGR conduit, a first EGR valve for controlling flow of exhaust gas from the first set of cylinders to the EGR conduit, the first EGR valve fluidly connected to the EGR conduit downstream of the EGR cooler a fuel injector for injection of fuel into at least one cylinder of the second set of cylinders, a second EGR valve for controlling flow of exhaust gas from the second set of cylinders to the EGR conduit, a controller configured to control the closing of the second EGR valve, thereby preventing flow of exhaust gas from the second set of cylinders to the EGR conduit, and configured to activate the fuel injector for late post injection of fuel into at least one cylinder of the second set of cylinders when the second EGR valve is closed, so that at least a part of the fuel that exits the second set of cylinders is uncombusted, a turbine arranged to receive and be driven by exhaust gas which is not recirculated in the EGR conduit, and an exhaust gas aftertreatment system arranged to receive and treat exhaust gas which is not recirculated in the EGR conduit, the exhaust gas aftertreatment system comprising an oxidation catalyst for combustion of the late post injected fuel or derivates thereof, wherein, for the exhaust gas flowing from the second set of cylinders, the second EGR valve is located upstream of the turbine, and wherein the second EGR valve additionally configured to control flow of exhaust gas from the first set of cylinders to the EGR conduit.
2. The internal combustion engine system according to claim 1, wherein the controller is configured to determine a desired EGR flow and to control the opening of the first EGR valve so that the desired EGR flow is recirculated from the first set of cylinders to the inlet of the internal combustion engine.
3. The internal combustion engine system according to claim 1, wherein the flow of recirculated exhaust gas delivered from the EGR conduit to said inlet continues to flow from said inlet to both the first and second sets of cylinders.
4. The internal combustion engine system according to claim 1, wherein the controller is configured to control the first and second EGR valves so that a desired ratio of recirculated flow of exhaust gas to the EGR conduit relative to the amount of air entering the inlet of the internal combustion engine is obtained.
5. The internal combustion engine system according to claim 1, wherein when the second EGR valve is closed all exhaust gas from the second set of cylinders flows to the exhaust gas aftertreatment system.
6. The internal combustion engine system according to claim 1, wherein the oxidation catalyst is an electrically heated oxidation catalyst.
7. The internal combustion engine system according to claim 6, wherein the controller is configured to heat the oxidation catalyst to the light-off temperature for hydrocarbons present in the injected fuel.
8. The internal combustion engine system according to claim 1, comprising an exhaust throttle, wherein the exhaust throttle is provided downstream of the turbine, or the exhaust throttle is provided in an exhaust conduit downstream of the first and second EGR valves and upstream of the turbine, wherein the controller is configured to control the exhaust throttle for further controlling the flow to the EGR conduit.
9. The internal combustion engine system according to claim 1, comprising a compressor or pump fluidly connected to the EGR conduit, wherein the controller is configured to control the compressor or pump for controlling the flow in the EGR conduit.
10. A vehicle comprising an internal combustion engine system according to claim 1.
11. A method of operating an internal combustion engine system which comprises: an internal combustion engine comprising a first set of one or more cylinders and a second set of one or more cylinders which is separate from the first set, an exhaust gas recirculation (EGR) conduit for recirculating exhaust gas from the first and second sets of cylinders to an inlet of the internal combustion engine, an EGR cooler provided in the EGR conduit, a first EGR valve for controlling flow of exhaust gas from the first set of cylinders to the EGR conduit, the first EGR valve fluidly connected to the EGR conduit downstream of the EGR cooler, a second EGR valve for controlling flow of exhaust gas from the second set of cylinders to the EGR conduit, a fuel injector for injection of fuel into at least one cylinder of the second set of cylinders, a turbine arranged to receive and be driven by exhaust gas which is not recirculated in the EGR conduit, and an exhaust gas aftertreatment system arranged to receive and treat exhaust gas which is not recirculated in the EGR conduit, the exhaust gas aftertreatment system comprising an oxidation catalyst for combustion of fuel and/or fuel derivates, wherein, for the exhaust gas flowing from the second set of cylinders, the second EGR valve is located upstream of the turbine, and wherein the second EGR valve additionally configured to control flow of exhaust gas from the first set of cylinders to the EGR conduit, the method comprising : closing the second EGR valve, thereby preventing flow of exhaust gas from the second set of cylinders to the EGR conduit without preventing flow of exhaust gas to the exhaust gas aftertreatment system, and activating the fuel injector for late post injection of fuel into at least one cylinder of the second set of cylinders when the second EGR valve is closed, so that at least a part of the fuel that exits the second set of cylinders is uncombusted.
12. The method according to claim 11, further comprising the: determining a desired EGR flow, and controlling the opening of the first EGR valve so that the desired EGR flow is recirculated from the first set of cylinders to the inlet of the internal combustion engine.
13. The method according to claim 11, wherein the exhaust gas aftertreatment system comprises an electrically heated oxidation catalyst, wherein the method further comprises : electrically heating the oxidation catalyst to the light-off temperature for hydrocarbons present in the injected fuel.
14. The method according to claim 11, wherein the internal combustion engine system comprises an exhaust throttle provided downstream of the turbine, the method further comprises : controlling the exhaust throttle for further controlling the flow to the EGR conduit.
15. The method according to claim 11, wherein the internal combustion engine system comprises an exhaust throttle provided in an exhaust conduit downstream of the first and second EGR valves and upstream of the turbine, the method further comprising : controlling the exhaust throttle for balancing the flow to the turbine, and/or controlling the exhaust throttle for further controlling the flow to the EGR conduit.
16. The method according to claim 11, wherein the internal combustion engine system comprises a compressor or pump fluidly connected to the EGR conduit, the method further comprising : controlling the compressor or pump for controlling the flow in the EGR conduit.
17. A computer program comprising program code for performing the method of claim 11 when said program is run on a computer.
18. A computer readable medium carrying a computer program comprising program code for performing the method of claim 11 when said program is run on a computer.
19. A control unit for controlling the exhaust temperature in an internal combustion engine system, the control unit being configured to perform the method according to claim 11.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.
(2) In the drawings:
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
(9)
(10) The vehicle 2 is illustrated as being provided with an air intake arrangement comprising an air intake 6 in which air enters and moves vertically down an air duct 8. The air flows to an air cleaner 10 and then to an internal combustion engine system which comprises the internal combustion engine 4. In the depicted embodiment the air cleaner 10 is located in a lower region of the vehicle 2 and the air intake 6 is located in a higher region of the vehicle 2, more specifically the air cleaner 10 is located directly behind a vehicle cab 12, whereas the air intake 6 is located on top of the cab 12. It should, however, be noted that the locations of the parts detailed above may well be otherwise, as long as air is fed to the internal combustion engine system.
(11)
(12) Each cylinder has an outlet connected to a respective exhaust duct. The three exhaust ducts 26 from the first set of cylinders 22 are joined at a first junction 28, and the three exhaust ducts 30 from the second set of cylinders 24 are joined at a second junction 32. From the first junction 28, the exhaust gas is allowed to flow either to an exhaust gas recirculation (EGR) conduit 34 for recirculating the exhaust gas, or to an exhaust gas aftertreatment system (EATS) 36.
(13) The internal combustion engine system 20 comprises a turbine 50 connected to a compressor (not illustrated) for compressing intake air. The turbine 50 is driven by the exhaust gas that flows to the EATS 36. In the illustrated exemplary embodiment, the turbine 50 is located upstream of the EATS 36. In some exemplary embodiments, the exhaust gas from the first set of cylinders 22 and the exhaust gas from the second set of cylinders 24 may have separate inflows to the turbine 50. In other exemplary embodiments, the exhaust gas from the first and second set of cylinders 22, 24, may, as illustrated in
(14) A first EGR valve 38 is provided for controlling the flow of exhaust gas from the first set of cylinders 22 to the EGR conduit 34. Thus, when the first EGR valve 38 is closed, all or substantially all the exhaust gas from the first set of cylinders 22 will pass to the EATS 36 via the turbine 50. By setting the opening degree of the first EGR valve 38, the amount of exhaust gas recirculated via the EGR conduit 34 can be regulated. The first EGR valve 38 may be an electric EGR valve or a mechanical (e.g. pneumatic or hydraulic) EGR valve. For instance, the first EGR valve 38 may comprise a computer-controllable stepper motor to open and close the EGR valve or a computer-controllable solenoid vacuum valve, or the like.
(15) The system 20 comprises a controller 40 which is configured to determine a desired EGR flow and to control the opening of the first EGR valve 38 so that the desired EGR flow is recirculated from the first set of cylinders 22 to the inlet 42 of the internal combustion engine 4. The controller 40 may, for instance, be any suitable type of computer or microcomputer having one or more processors. The controller 40 may include a non-transitory computer-readable storage medium storing one or more programs configured to be executed by one or more processors of the system 20, the one or more programs comprising instructions for controlling the opening and closing of the first EGR valve 38.
(16) Similarly, the exhaust gas from the second junction 32 may be led to the EATS 36 and/or to the EGR conduit 34. Thus, there is provided a second EGR valve 44, which is controllable by the controller 40 to either close the second EGR valve 44, in which case substantially all exhaust gas passes to the EATS 36 via the turbine 50 or to open the second EGR valve 44 to bleed off exhaust gas for recirculation to the inlet 42 of the internal combustion engine 4 via the EGR conduit 34. The second EGR valve 44 is suitably of the same type as the first EGR valve 38, although having different valve types are conceivable.
(17) As illustrated in
(18) The controller 40 is configured to control the first EGR valve 38 and the second EGR valve 44 so that a desired ratio of recirculated flow of exhaust gas to the EGR conduit 34 relative to the amount of air entering the inlet 42 of the internal combustion engine 4 is obtained. Thus, in a normal operating mode, a balanced recirculation may be provided by opening both EGR valves 38, 44. The controller controls the EGR valves 38, 44 so that the amount of exhaust gas that is recirculated is enough to sufficiently dilute the air/fuel mixture to reduce combustion temperatures to a level that reduces the reaction between nitrogen and oxygen that forms NOx.
(19) It should be noted that as an alternative to, or in addition to, the first and second EGR valves 38, 44, it would be conceivable to (instead of joining the exhaust ducts 26, 30 at a junction 28, 32) connect the EGR conduit 34 to each one of the exhaust ducts 26, 30 and provide an individual EGR valve in each exhaust duct 26, 30 (or in one or more exhaust ducts 26, 30).
(20) The system 20 further comprises a fuel injector 46 for injection of fuel into at least one cylinder of the second set of cylinders 24. Although not illustrated here, any suitable fuel injector may be provided for injecting fuel into the first set of cylinders 22. Furthermore, it should be understood that fuel is injected into each one of the cylinders in the first and second set of cylinders 22, 24, however, not all of them will be for late post injection, which will be discussed in the following. It should also be understood that any suitable number of fuel injectors may be provided for injecting fuel into any one of the cylinders. Furthermore, it should be understood that the fuel injectors may be individually controllable so as to enable different types of injections to each cylinder, if desired.
(21) As explained above, the controller 40 may open or close the second EGR valve 44. In accordance with the inventive concept, the controller 40 is configured to control the closing of the second EGR valve 44, thereby preventing flow of exhaust gas from the second set of cylinders 24 to the EGR conduit 34, and configured to activate the fuel injector 46 for late post injection of fuel into at least one cylinder of the second set of cylinders 24 when the second EGR valve 44 is closed, so that at least a part of the fuel that exits the second set of cylinders 24 is uncombusted. Thus, the late post injection takes place at such a stage that the injected fuel remains uncombusted or at least partly uncombusted when exiting the cylinder. The late post injection may, for instance, occur right before an exhaust valve (not shown) opens so that uncombusted fuel, such as including hydrocarbons, may pass to the EATS 36.
(22) It should be understood that the controller 40 may control one or more fuel injectors for late post injection of fuel into more than one cylinder of the second set of cylinders 24, for instance into two cylinders or into all cylinders (which in the present example would be into three cylinders). The fuel injector 46 may suitably form part of an electronic injection system, which may comprise a small computer or electronic control unit which controls fuel mixture, valve timing, etc. The electronic control unit may collect sensor data such as air pressure, air intake temperature, etc. based on which it operates. Such an electronic control unit may form part of the controller 40 or may receive instructions/input signals from the controller 40.
(23) The EATS 36 is arranged to receive and treat exhaust gas which is not recirculated in the EGR conduit 34. The EATS 36 comprises an oxidation catalyst 48 for combustion of the late post injected fuel or derivates thereof. It should be understood that the EATS 36 may comprise other components as well, even though not illustrated. In other words, the uncombusted fuel, for example including hydrocarbons, or derivates thereof are burnt on the catalyst 48, thereby increasing the temperature. When the controller 40 has closed the second EGR valve 44, all or substantially all exhaust gas from the second set of cylinders 24 flows to the EATS 36.
(24) The oxidation catalyst 48 may suitably be an electrically heated oxidation catalyst. A separate electric heater may be provided for heating the substrate of the catalyst 48, or the catalytic substrate itself may form part of an electric heater. The electric heater may suitably be powered by any energy storage means, such as a traction battery, an auxiliary battery, an accumulator, etc. The controller 40 may be configured to heat the oxidation catalyst 48 to the light-off temperature for hydrocarbons present in the injected fuel.
(25) In operation, when the controller 40 determines that the temperature of the exhaust gas should be increased, the controller 40 starts operating the internal combustion engine system 20 in a temperature-increasing operating mode. In the normal operating mode, both the first EGR valve 38 and the second EGR valve 44 may be opened, however, when switching to the temperature-increasing operating mode, the controller 40 will close the second EGR valve 44, and when the second EGR valve 44 has been closed, the controller will control the fuel injector 46 to late post inject fuel into the one or more cylinders of the second set of cylinders 24, such that uncombusted or at least partly uncombusted fuel exits the second set of cylinders 24 and is transported to the oxidation catalyst 48 where they will burn. By separating the first and second sets of cylinders 22, 24 and allowing the first EGR valve 38 to remain open, an efficient temperature increase is achieved without negatively affecting the recirculation in the EGR conduit 34. Thus, the invention provides for a flexible switching between a balanced normal operating mode and a temperature-increasing operating mode.
(26) Suitably, the flow of recirculated exhaust gas delivered from the EGR conduit 34 to the inlet 42 continues to flow from said inlet 42 to both the first and second sets of cylinders 22, 24. Thus, although the second EGR valve 44 may be closed and late post injection is performed in the second set of cylinders 24, any gas recirculated form the first set of cylinders 22 may suitably be guided through the EGR conduit back to all cylinders 22, 24 (via the inlet 42).
(27)
(28) The internal combustion engine system 20′ in
(29)
(30) It should be understood that although the drawings illustrate certain combinations of components, these are only exemplary embodiments illustrated for explanatory purposes, and other embodiments are readily conceivable. For instance, the various components (such as pump 56, turbine 50, throttles 52 etc.) illustrated in
(31)
(32) As illustrated in
(33)
(34) Thus, in addition to the first step S1 and the second step S2, which are the same as in
(35) As illustrated in
(36) It should be noted that although the third step S3 and the fourth step S4 are illustrated as being performed after the second step S2, in other embodiments, the third step S3 and the fourth step S4 may be performed before the first step S1, or between the first step S1 and the second step S2, or simultaneously with either one of steps S1 and S2.
(37) For instance, when in the internal combustion engine is operated in a normal operating mode, both the first EGR valve and the second EGR valve may be opened. When it is determined that the system should be switched to operate in a temperature-increasing operating mode, the first step S1 and the second step S2 may be performed. The third step S3, i.e. determining a desired EGR flow may already have been performed (e.g. by preprograming a control unit, such as the controller 40 in
(38)
(39)
(40) As discussed in connection with
(41) In the case of the exhaust throttle being provided in an exhaust conduit downstream of the EGR valves and upstream of the turbine, the method may comprise, in an eighth step S8, to control the exhaust throttle for balancing the flow to the turbine.
(42) Although the seventh step S7 and the eighth step S8 are illustrated as being performed after steps S1 and S2, they may be performed at any time in the inventive method. In other words, the seventh step S7 and the eighth step S8 may be performed before, or simultaneously with, either one of steps S1-S6. Furthermore, it should be noted that in some exemplary embodiments seventh step S7 and the eighth step S8 may be performed in combination with the third and fourth steps S3-S4, the fifth step S5 and/or the sixth step S6 (in any order or simultaneously), while in other exemplary embodiments the seventh step S7 and the eighth step S8 may be performed while the third and fourth steps S3-S4, the fifth step S5 and/or the sixth step S6 is/are omitted.
(43) The steps of the method illustrated in
(44)
(45) Thus, similarly to the internal combustion engine system 20 of
(46) Similarly to the internal combustion engine system 20 of
(47) Unlike the second EGR valve 44 in
(48) It should be understood that although only an oxidation catalyst 48 has been shown in the figures, the EATS 36 in each figure may suitably include other components as well, such as those disclosed elsewhere in this application. For example, the EATS 36 may include a particulate filter catching soot and ashes, and a reduction catalysts reducing nitrogen oxides to nitrogen, such as with the help of a reductant fluid. Furthermore, the internal combustion engine system 20′″ in
(49) It should be understood that each one of the discussed and illustrated exemplary embodiments may be provided with an EGR cooler, although not explicitly shown in all the figures. In
(50) The controller 40 may suitably control each EGR valve 38, 44′ individually. For instance, when hotter gases are not needed, the controller may close the first EGR valve 38, and let the exhaust gases from the first and second sets of cylinders 22, 24 be recirculated via the second EGR valve 44′. When late post injection is to be performed, then the controller 40 closes the second EGR valve 44′, and may optionally open the first EGR valve 38 depending on the current circumstances.
(51) It should be noted that in other exemplary embodiments the exhaust gas which passes the first EGR valve 38 may instead be arranged to reach the EGR conduit 34 upstream of the EGR cooler 70.
(52) It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.