Aircraft pneumatic tire
10500899 ยท 2019-12-10
Assignee
Inventors
Cpc classification
B29D30/3035
PERFORMING OPERATIONS; TRANSPORTING
B60C9/20
PERFORMING OPERATIONS; TRANSPORTING
B29D30/22
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/0071
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2228
PERFORMING OPERATIONS; TRANSPORTING
B60C9/0042
PERFORMING OPERATIONS; TRANSPORTING
B29D30/44
PERFORMING OPERATIONS; TRANSPORTING
B60C9/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60C9/20
PERFORMING OPERATIONS; TRANSPORTING
B29D30/44
PERFORMING OPERATIONS; TRANSPORTING
B29D30/30
PERFORMING OPERATIONS; TRANSPORTING
B60C9/22
PERFORMING OPERATIONS; TRANSPORTING
B60C9/00
PERFORMING OPERATIONS; TRANSPORTING
B29D30/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An object is to improve durability without increasing the tire mass. An aircraft pneumatic tire (10) includes: a carcass ply (12) that straddles between a pair of bead portions (24); an inside belt layer (14) that is provided at a tire radial direction outer side of a crown portion of the carcass ply (12); an outside belt layer (16) that is provided at the tire radial direction outer side of the inside belt layer (14) and that is configured by a cord of cord configuration elements that have been twisted together; a belt protection layer (18) that is provided at the tire radial direction outer side of the outside belt layer (16) and that is configured by a cord of cord configuration elements that have been twisted together; and a low elasticity portion that is provided at at least one of the cord of the belt protection layer (18) or the cord of the outside belt layer (16), and that has a lower elasticity than other length direction portions of the cord (32).
Claims
1. An aircraft pneumatic tire, comprising: a carcass ply that straddles between a pair of bead portions; an inside belt layer that is provided at a tire radial direction outer side of a crown portion of the carcass ply; an outside belt layer that is provided at a tire radial direction outer side of the inside belt layer and that is configured by a cord of cord configuration elements that have been twisted together; a belt protection layer that is provided at a tire radial direction outer side of the outside belt layer and that is configured by a cord of cord configuration elements that have been twisted together; and a low elasticity portion that is provided at at least one of the cord of the belt protection layer or the cord of the outside belt layer, and that has a lower elasticity than other length direction portions of the cord; wherein the low elasticity portion is configured as a hole that is formed from an outermost surface side of the cord in a diameter direction of the cord toward an inner region of the cord; and wherein at least one of the belt protection layer or the outside belt layer is provided with low elasticity regions at which the low elasticity portions are concentrated; the low elasticity regions are provided with an interval L therebetween in a tire circumferential direction; the low elasticity portions are not provided between the low elasticity regions adjacent to each other in the tire circumferential direction; and L/LL>0.3, where LL is a ground contact length of a tread in the tire circumferential direction.
2. The aircraft pneumatic tire of claim 1, wherein the position of the low elasticity portion in a cord length direction differs in adjacent cords.
3. The aircraft pneumatic tire of claim 1, wherein the size of the hole is less than the diameter of the cord.
4. The aircraft pneumatic tire of claim 1, wherein the size of the hole is half the diameter of the cord configuration elements, or greater.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(23) Explanation follows regarding embodiments for implementing the present invention, with reference to the drawings. In the drawings, the arrow C direction indicates the tire circumferential direction, the arrow R direction indicates the tire radial direction, and the arrow W direction indicates the tire width direction. The tire radial direction means a direction orthogonal to the tire rotation axis (not illustrated in the drawings). The tire width direction means a direction parallel to the tire rotation axis. References to the tire width direction may be interchanged with the tire axial direction.
(24) In
(25) The carcass ply 12 straddles between a pair of bead portions 24. A bead core 28 with a circular shaped cross-section is embedded in each bead portion 24. Both tire width direction end portions of the carcass ply 12 are anchored to the respective bead cores 28. The carcass ply 12 is configured by coating organic fiber cords with rubber, for example. Aromatic polyamide-based fibers or aliphatic polyamide-based fibers may be employed as the organic fiber cord, or what is referred to as a hybrid cord containing aromatic polyamide-based fibers and aliphatic polyamide-based fibers may be employed.
(26) The inside belt layer 14 is provided at the tire radial direction outer side of a crown portion of the carcass ply 12. The inside belt layer 14 is configured of plural belt plies (not illustrated in the drawings). Each belt ply is formed by coating plural organic fiber cords (not illustrated in the drawings) with rubber, for example. The organic fiber cord preferably has a tensile breaking strength of 6.3 cN/dtex or above, and preferably has an elongation ratio of 0.2% to 2.0% under a load of 0.3 cN/dtex in the stretched direction, an elongation ratio of 1.5% to 7.0% under a load of 2.1 cN/dtex in the stretched direction, and an elongation ratio of 2.2% to 9.3% under a load of 3.2 cN/dtex in the stretched direction. The organic fiber cord may be configured of aromatic polyamide-based fibers.
(27) In
(28) A single belt ply 34 is configured by rubber coating the cords 32. The outside belt layer 16 is configured by layering plural belt plies 34 (the configuration of the outside belt layer 16 is referred to below as a split belt ply configuration). As illustrated in
(29) In each belt ply 34, plural cords 32 are arrayed so as to form oblique angles 1, 2 with respect to a tire equatorial plane CL. The oblique angle of the outside belt ply illustrated in
(30) The cord 32 is configured of an aromatic polyamide-based organic fiber cord, for example, and is preferably a twisted cord with an overall dtex number of from 3000 to 7000 per cord. The cord 32 configured in this manner enables the aircraft pneumatic tire 10 to be lightweight. Note that the number of strands of the cord 32 embedded in the outside belt layer 16 is preferably within a range of 3 to 8 strands/10 mm.
(31) As illustrated in
(32) An outside belt layer 26, as illustrated in
(33) The outside belt layer 26 formed in this manner has a form in which cord portions sloping toward the top right and cord portions sloping toward the top left overlap with each other. In the outside belt layer 26, a belt ply formed only of the cords 32 sloping toward the top right and a belt ply formed only of the cords 32 sloping toward the top left are overlapped on each other, to form a configuration equivalent to a so-called cross belt. Although the outside belt layer 26 is actually a single ply, it is counted as two plies in the present exemplary embodiment. The oblique angle and the strand interval of the cords 32 in this case is similar to the configuration of the split belt ply described above (
(34) In
(35) In
(36) The low elasticity portions 22 are provided at at least one of the cords 32 of the belt protection layer 18 or the cords 32 of the outside belt layer 16, and are configured with lower elasticity than other length direction portions of the cords 32. Each low elasticity portion 22 is configured by, for example, forming a hole 20 in the diameter direction of the cord 32. This forming of the hole 20 is referred to below as piercing.
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(38) In the present exemplary embodiment, breaking or damaging an appropriate proportion of the cord configuration elements 30 using a mechanical method after molding the cord 32 allows the relationship between the tensile force and elongation of the cord 32 (S-S properties) to be controlled, and allows the elastic modulus to be reduced while more than sufficiently securing the breaking strength in particular. The present exemplary embodiment is designed to alleviate distortion at a boundary layer between the cord 32 and the rubber arising from the tread 40 running over a small protrusion.
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(40) Formation of Low Elasticity Portion
(41) As illustrated in
(42) A shaft portion of each of the needles 42 illustrated in
(43) The leading end of the needle 42 is pressed against the cord 32 with an appropriate load, in a direction orthogonal to the cord 32, for example. In cases in which the cord configuration elements 30 are organic fibers, in order to break an appropriate proportion of the fibrils, a range of 0.1 d<a1<0.6 d, a2<a1 is set for lengths a1, a2, where d is the diameter of the cord 32. As illustrated in
(44) The methods illustrated in
(45) In the example illustrated in
(46) In the example illustrated in
(47) The degree by which the breaking strength of the cord 32 is reduced due to providing the low elasticity portions 22 in this manner is expressed by Equation (1). In the equation, k is a coefficient that depends on the needle diameter, the leading end shape of the needle, the needle material, the cord twisting angle, the cord cross-section shape, the cord material, and the pressing pressure.
(TboTbp)/Tbo=(k.Math.Piercing cross-section area (apparent surface area due to piercing by needle))/Actual cross-section area of cord(1)
(48) The cord tension when a protrusion of a height contacts the outside belt layer 16 and the belt protection layer 18 is expressed by Equation (2). In the equation, i is the belt layer number, N is the number of belts, a is the belt angle, w is the width of the protrusion, and F is the external force due to the protrusion. The tension Tc.sub.i is the maximum tension of the cord as it increases due to the conceivable inflated internal pressure and loads borne in the perpendicular, lateral, and front-rear directions during normal use, and due to the dimension and hardness of a protrusion, which has an uncontrollable possibility of being present on the pavement, penetrating through the tread. In order to secure cut resistance performance in which momentary force plays a major role, the maximum tension Tc.sub.i of each layer must not exceed the breaking force Tb.sub.i.
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(50) In consideration thereof, it is possible to appropriately provide the low elasticity portions 22 to the cords 32 employed in the outside belt layer 16 or the belt protection layer 18. The density of breaks in the cord configuration elements 30 due to providing the low elasticity portions 22 may be determined by experience, according to a combination of piercing conditions (the coefficient k in Equation (1)), such as the diameter and material of the needle 42, the number of times pierced, and the pressure applied to the member.
(51) The failure factors of the tread 40 or the outside belt layer 16 due to a protrusion on the runway pavement are classified from A to D below.
(52) A: Probability of the presence of a harmful protrusion
(53) B: Cord breakage due to the protrusion penetrating the tread (Tb.sub.i<Tc.sub.i)
(54) C: Stress concentration at a rigidity step region directly below the protrusion, namely, a boundary region between the cord and the rubber
(55) D: Stress concentration due to alignment of the position where the protrusion acts at a position of piercing
(56) In the present exemplary embodiment, factors B to D can be eliminated. Specifically, factor B can be eliminated by designing so as to simultaneously satisfy both Equations (1) and (2). The S-S properties can easily be controlled by piercing, and, accompanying a reduction in the cord elasticity, the concentration of stress at the boundary region between the cord and the rubber is alleviated, and the anti-separation performance due to fatigue is improved. This enables the influence of factor C to be suppressed.
(57) In the present exemplary embodiment, only part of each cord configuration element 30 is broken or damaged, such that the degree of stress concentration is originally small. Mechanical strain due to a protrusion is more easily distributed, the influence is confined to a smaller region, and the reduction in durability is kept to a minimum, compared to a method in which the entire cross-section of the cord is severed. This enables the influence of factor D to be suppressed. Moreover, manufacturing is relatively easy.
(58) In order to further disperse stress, it is preferable that the positions of the low elasticity portions 22 in the cord length direction are different to each other in adjacent cords 32.
(59) Low Elasticity Region
(60) In
(61) Each low elasticity region 50 includes a tire circumferential direction groove with a strip width D. The low elasticity portions 22 are provided so as to be distributed within the range of the strip width D. In other words, the positions of the low elasticity portions 22 in the cord length direction are set so as to be different to each other in adjacent cords 32 within the range of the strip width D.
(62) When the tread 40 runs over a protrusion on the pavement, the maximum tension Tc.sub.i is most severe in cases in which the protrusion is a blade-shaped protrusion. The cut resistance performance can be secured even in such cases, by distributing the positions of the low elasticity portions 22 as described above, and by satisfying the condition that L/LL>0.3.
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(65) In the belt protection layer 18 illustrated in
(66) Note that the low elasticity regions 50 may extend intermittently in an oblique direction to the tire width direction. The length w1 of the low elasticity regions 50 may differ as appropriate. In
(67) Effects
(68) Explanation follows regarding the effects of the present exemplary embodiment configured as described above. In the aircraft pneumatic tire 10 according to the present exemplary embodiment in
(69) Since the positions of the low elasticity portions 22 in the cord length direction are different to each other in adjacent cords 32, stress occurring at the boundary layer between the cord 32 and the rubber can be distributed.
(70) Various protrusions (foreign objects) are sometimes present on pavements aircraft run along. As illustrated in
(71) The low elasticity regions 50 are each formed in a belt shape, and extend continuously or intermittently along a direction parallel to the tire width direction, or obliquely to the tire width direction. This enables stress occurring at the boundary layer between the cords 32 and the rubber during ground contact to be distributed along the extension direction of the low elasticity regions 50.
(72) Forming the holes 20 in the cords 32 enables the low elasticity portions 22 to be easily provided at desired positions of the cords 32. Setting the size of each hole 20 as less than the diameter of the cord 32 suppresses severing of the cord configuration elements 30, and enabling the breaking strength of the cord 32 to be secured. Setting the size of each hole 20 as half the diameter of each cord configuration element 30 or greater enables the elasticity of the cord configuration elements 30 to be lowered as appropriate.
(73) Other Exemplary Embodiments
(74) The belt protection layer 18 is not limited to the wave shapes illustrated in
(75) The positions of the low elasticity portions 22 in the cord length direction are set different to each other in adjacent cords 32; however, configuration is not limited thereto, and the positions of the low elasticity portions 22 may be the same as each other.
(76) Plural low elasticity regions 50 are provided at intervals L in the tire circumferential direction; however, configuration is not limited thereto, and the low elasticity region 50 may be provided at one location in the tire circumferential direction.
(77) The low elasticity regions 50 are each formed in a belt shape, and extend continuously or intermittently in a direction parallel to the tire width direction, or obliquely to the tire width direction; however the shape and placement of the low elasticity regions 50 is not limited thereto. There is no limitation to forming the low elasticity regions 50, and the low elasticity portions 22 may be distributed in the tire circumferential direction without being concentrated.
(78) Each of the low elasticity portions 22 is configured by forming the hole 20 in the diameter direction of the cord 32; however, configuration is not limited thereto, and a cutout may be formed in the cord 32 by machining, shrinking along the diameter direction, or the like, and the diameter of the cord 32 may be made smaller locally. The mechanical method described above is effective as a method of providing the low elasticity portions 22; however, the method is not limited thereto, and a non-contact method such as laser irradiation or heat treatment may be employed.
(79) The size of each hole 20 is less than the diameter of the cord 32, and half the diameter of each cord configuration element or greater; however, the size of the hole 20 is not necessarily limited thereto.
(80) The entire disclosure of Japanese Patent Application 2013-118232 filed on Jun. 4, 2013 is incorporated in the present specification by reference.
(81) All publications, patent applications and technical standards mentioned in the present specification are incorporated by reference in the present specification to the same extent as if the individual publication, patent application, or technical standard was specifically and individually indicated to be incorporated by reference.
Explanation of the Reference Numerals
(82) 10 aircraft pneumatic tire 12 carcass ply 14 inside belt layer 16 outside belt layer 18 belt protection layer 20 hole 22 low elasticity portion 24 bead portion 26 outside belt layer 30 cord configuration element 32 cord 50 low elasticity region