Trenching panels, panel assembly, system and method
10501906 ยท 2019-12-10
Inventors
Cpc classification
International classification
Abstract
A panel for shoring a wall of a trench, the panel including an outer face arranged to face the wall, an opposing inner face, opposing sides, a top end and a bottom end, wherein the panel includes fixed couplings located at or adjacent to the inner face and toward the opposing sides, the fixed couplings being adapted to couple with a removable coupling which is inter-connectable in a first installed condition between a respective one of the fixed couplings of the panel and a respective one of the fixed couplings of an adjacent further panel. A panel assembly including at least two panels and a removable coupling is also disclosed as well as a system and method including interchangeable panels and couplings that allow for the formation of trenching supports in a variety of geometric configurations.
Claims
1. A panel assembly for shoring a wall of a trench, the panel assembly including a removable coupling member, a first panel, and a second panel that is releasably attachable in a side-by-side arrangement with the removable coupling member in an installed condition in which outer faces of the first and second panels are locatable against the wall of the trench, wherein the first and second panels each include one or more couplings located at least one of at and adjacent respective an inner faces and toward each of the opposing sides thereof, and wherein the removable coupling member includes an elongate body arranged to extend in width at least partially across the inner faces between the respective couplings and extend in length substantially the entire length of the inner faces, the elongate body having one or more complimentary couplings arranged to slidably couple with the one or more couplings in the installed condition such that the adjacent opposing sides of the panels abut with one another, wherein the elongate body of the removable coupling member has a width arranged to extend relatively wider than the one or more couplings of the inner faces of the first and second panels in the installed condition, wherein the one or more couplings are spaced inwardly from respective opposing sides of the first and second panels, wherein an inner face of the elongate body of the removable coupling member is arranged to substantially abut with respective inner faces of the first and second panels on either side of the one or more couplings, and wherein the removable coupling member is arranged to be actuated from the inner faces and top ends of the first and second panels thereby allowing at least one of coupling and decoupling of the first and second panels from a position within the trench.
2. The panel assembly according to claim 1, wherein the one or more couplings are each provided in the form of at least one of a slot, a channel and a recess adapted to receive and couple with a complimentary arranged one of the complimentary couplings in the installed condition.
3. The panel assembly according to claim 1, wherein the one or more complimentary couplings are each provided in the form of at least one of a slot, a channel and a recess adapted to receive and couple with a complimentary arranged one of the couplings in the installed condition.
4. The panel assembly according to claim 1, wherein the one or more couplings are located continuously along the inside faces of the first and second panels toward the opposing sides thereof and extending substantially between top and bottom ends of the panel.
5. The panel assembly according to claim 1, wherein the one or more couplings are located at a plurality of discrete intervals along the inside faces of the first and second panels toward the opposing sides thereof and extending substantially between top and bottom ends of the panel, the one or more complimentary couplings of the removable coupling member being arranged to simultaneously couple with the one or more couplings at the plurality of discrete intervals.
6. The panel assembly according to claim 1, wherein the one or more complimentary couplings of the elongate body are provided in two parallel and spaced apart rows, the one or more complimentary couplings of each row being discrete and extending substantially between opposing ends of the elongate body.
7. The panel assembly according to claim 1, wherein the one or more couplings of the first and second panels and one or more complimentary couplings of the removable coupling member are arranged such that the removable coupling member is removable only by initial sliding movement in a direction substantially upwardly relative to the first and second panels in the installed condition followed by moving the removable coupling member in a direction away from the inner faces of the first and second panels.
8. The panel assembly according to claim 1, wherein the one or more couplings of the first and second panels and one or more complimentary couplings of the removable coupling member are arranged so slidingly abut with one another when slid downwardly toward the installed condition so as to define an end of travel stop of the removable coupling member.
9. The panel assembly according to claim 1, wherein the elongate body of the removable coupling member is substantially formed from an elongate substantially rectangular flat plate.
10. The panel assembly according to claim 1, wherein the first and second panels are adapted to couple with likewise third and fourth panels located at an opposing wall of the trench with one or more removable struts coupled therebetween.
11. The panel assembly according to claim 10, wherein the first and second panels include sockets in which flanges at opposing ends of the one or more removable struts are receivable, the sockets including opposing vertically arranged channels that stand proud of the inner faces of the panels between which flanges of male ends of the one or more struts are slidably received, the channels being blinded by a ledge on which the male ends are seated in the installed condition, and the channels including apertures arranged to receive a locking pin to secure the one or more removable struts with the respective sockets.
12. A trenching panel for a panel assembly as defined in claim 1.
13. A removable coupling member for a panel assembly as defined in claim 1.
14. The panel assembly according to claim 1, wherein the elongate body of the removable coupling member includes at least two of the one or more complimentary couplings located toward opposing sides of the elongate body and extending substantially between the opposing ends of the elongate body.
15. A panel assembly for shoring a wall of a trench, the panel assembly including a removable coupling member, a first panel, and a second panel that is releasably attachable in a side-by-side arrangement with the removable coupling member in an installed condition in which outer faces of the first and second panels are locatable against the wall of the trench, wherein the first and second panels each include one or more couplings located at least one of at and adjacent respective an inner faces and toward each of the opposing sides thereof, and wherein the removable coupling member includes an elongate body arranged to extend in width at least partially across the inner faces between the respective couplings and extend in length substantially the entire length of the inner faces, the elongate body having one or more complimentary couplings arranged to slidably couple with the one or more couplings in the installed condition such that the adjacent opposing sides of the panels abut with one another, wherein the elongate body of the removable coupling member has a width arranged to extend relatively wider than the one or more couplings of the inner faces of the first and second panels in the installed condition, wherein the one or more couplings are spaced inwardly from respective opposing sides of the first and second panels, wherein an inner face of the elongate body of the removable coupling member is arranged to substantially abut with respective inner faces of the first and second panels on either side of the one or more couplings, wherein the first and second panels are adapted to couple with likewise third and fourth panels located at an opposing wall of the trench with one or more removable struts coupled therebetween, wherein the panel assembly includes sockets in which flanges at opposing ends of the one or more removable struts are receivable, the sockets including opposing vertically arranged channels that stand proud of the inner faces of the panels between which flanges of male ends of the one or more struts are slidably received, the channels being blinded by a ledge on which the male ends are seated in the installed condition, and the channels including apertures arranged to receive a locking pin to secure the one or more removable struts with the respective sockets.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention is described, by way of non-limiting example only, by reference to the accompanying figures, in which;
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DETAILED DESCRIPTION
(50) Referring to
(51) Each of the at least two side panel assemblies 12 includes a plurality of removable and interchangeable panels 20 which in this example are provided in the form of a first panel 20a coupled to a second panel 20b in the installed condition by a releasable coupling arrangement 26. The releasable coupling arrangement 26 is arranged so as to be accessible from inner faces 14 of the at least two side panel assemblies 12 thereby allowing decoupling of the panel assembly to a disassembled condition from the installed condition from a position inside of the trench.
(52) In more detail, and referring more specifically to
(53) The inner panel faces 38 each includes one or more strut coupling locations 42 provided in the form of an aperture or female socket 44 which receives and couple with the struts 16 in the installed condition. In some cases, all of the female sockets 44 are not use and blanks or plugs may be inserted into the female sockets 44 not in use.
(54) The strut coupling locations 42 may be provided in the form of sockets extending from the inner panel face 38 or apertures recessed into the inner panel face 38 as is shown in this example. The strut coupling locations 42 and variations thereof are further described below with reference to
(55) Each of the panels 20 includes a step or ledge 29 extending lengthwise along the corner of the panel 20 between the opposing sides 28 and the inner panel face 38. The step or ledge 29 is utilised to accommodate further parts of the system 10 such as corner posts that are further described below with reference to
(56) The releasable coupling arrangement 26 is arranged to allow hinging or pivoting movement of the first panel 20a relative to the second panel 20b. The releasable coupling arrangement 26 includes fixed coupling parts or coupling sections 50 carried by or formed within each of the first and second panels 20a, 20b and a removable coupling part 52 which hingedly interconnects the fixed coupling parts 50 and hence the first and second panels 20a, 20b in the installed condition. The fixed coupling parts 50 and removable coupling part 52 are described in more detail below with reference to
(57) In this example, the panels 20 include four of the fixed couplings or coupling parts 50 with two of the fixed coupling parts 50 being located at to adjacent to each of the flat opposing sides 28 of the panels 20. The two fixed coupling parts 50 on each of opposing sides 28 are spaced apart from one another with one of the two fixed coupling parts 50 being located toward the top end 30 between the strut coupling locations 42, and the other of the two fixed coupling parts 50 being located toward the bottom end 34 of the respective panels 20.
(58) Each of the fixed coupling parts 50 carried by each of the first and second panels 20a, 20b include a vertically arranged aperture 54 (shown best in
(59) The vertical axis of the aperture 54 of the fixed coupling parts 50, as indicated by I in
(60) The inner panel faces 38 of each of the first and second panels 20a, 20b includes a recess 60 in which the releasable coupling arrangement 26 is located. This allows the apertures 54 of the fixed coupling parts 50 to be accessible and aligned relatively close to the inner panel face 38 as well as being low profile to inhibit damage.
(61) The releasable coupling arrangement 26 is configurable or changeable between a first configuration, such as that shown in
(62) The releasable coupling arrangement 26 allows the panels 20a, 20b to be pivotally moved or hinged into place in a direction toward the trench wall. However, once the panels 20a, 20b are in the installed assembled condition, as shown in
(63) In use, when a load F.sub.1 (as shown in
(64) The panels 20 and components of the releasable coupling arrangement 26 thereof may preferable be formed from a metallic material such as mild-steel or aluminium. The strut 16 may also be formed from a suitable metallic material. Other materials are also considered such as metal composite panels or high strength plastics. The length of the panels 20 is about 2.5 m and the width is about 1 m. However, other sizes of panels may also be utilised.
(65) Referring now to
(66) In this example, the central panel 20c is coupled via releasable coupling arrangement 26 on each of its opposing sides 28. Accordingly, in use, when a load or force F.sub.2 is applied to the outer panel faces 38 of the central panel 20c the releasable couplings 26 are placed under tension to keep the panels 20 including the central panel 20c and the flanking first and second side or outer panels 20a, 20b in a relatively straight line so as to maintain and support the walls of the trench. During the applied of this force, each of the opposing sides 28 between the panels 20a, 20b and 20c are placed into compression.
(67) In either of the first and second examples provided above, the trenching system 10 may be assembled in a variety of ways including: assembling out of the trench and then lowering into the trench as a single unit; assembling the two side panel assemblies 12 out of the trench and the lowering the two side panel assemblies 12, in this example, including the central panel 20c between the first and second end panels 20a, 20b, and then coupling the struts 16 between the two side panel assemblies 12 within the trench; and the lowering the individual panels 20 and struts 16 into the trench and assembling the trenching system 10 in-situ. Other examples of use could also include fitting additional central panels 20c in-situ to increase the length of the trenching system 10.
(68) Referring now to
(69) In this example, the removable coupling 52 is provided in the form of an I-shaped coupling part 51 that includes an I-shaped (also known as dog-bone) shaped body 76 arranged to span between and couple the fixed couplings 50. However, it is noted that other shaped coupling could also be used such as double forked (3 prongs each side), or belt buckle style with backed edge bearing (under load) on outside edge of attaching cleat.
(70) The I-shaped body 76 includes ends 78 which each include two apertures 55 arranged to align with the apertures 54, and a neck 80 which extends between the ends 78. The neck 80 is recessed relative to the ends 78 and is shaped to fit with and receive part of the corresponding wedged shaped bodies 74 of the fixed couplings 50 in the fitted condition. The pins 56 may then the inserted though the aligned apertures 54, 55. The recess 60 includes walls 61 which are sized to accommodate the I-shaped body 76 in the fitted condition and to provide clearance for a user to hand or manually insert and remove the pins 56. The wall 61 provides a ledge or step 63 between the surface 65 of the recess 60 and the inner panel face 38.
(71) The pins 56 include a head 82, a shank 84 and a tip 86. The aligned apertures 54, 55 and head 82 of the pin 56 are arranged such that when the pins 56 are in the fitted condition, as shown for example in
(72) Referring now to
(73) Referring now to
(74) Referring now to
(75) The corner post 110 is provided in the form of an outward or trench wall facing corner post 112 (as opposed to an inward facing corner post as is further described below with reference to
(76) The retaining portion 119 include an inward face 121 which is angled at about 45 degrees relative to the inner panel faces 40 of the adjacent panels 20. The coupling 26, in particular the removable coupling part 52, is arranged to being correspondingly located at about 45 degrees relative to the adjacent panels 20 and is snuggly captured between the fixed coupling parts 52 and the inward face 121 which supports the removable coupling part 52. Accordingly, in this arrangement, when an external force F.sub.3 is applied, the removable coupling part 52 between the perpendicular panels 20 is placed into compression and the retaining portion 119 also serves to retain the ledges 29 of the perpendicular panels 20 thereby ensuring the structural integrity of the arrangement of panels 20. The two side-by-side panels 20a and 20b are coupled and function in a similar way to that described in relation to
(77) In this example, one of the end panels 20d is shown as a short panel 20e (shown best in
(78) Referring to
(79) The wedges 160 include tapered sides 162 which are arranged to taper from an outward face 164 to an inward retaining portion 166 which is captured and retained by the ledges 29 of the opposing side walls 28 of the adjacent panels 20. The coupling part 52 in the form of the I-shaped coupling 51 is used to interconnect the fixed coupling parts 52 of the adjacent panels 20 in a similar manner as described above in relation to
(80) Referring now to
(81) In this example, two different type of corner posts 110 are provided, the first type being the wall or outward facing corner post 112 (as shown in
(82) The releasable coupling arrangement 26, more specifically the I-shaped coupling part 51, allows the inward hinging of the panels 20, in this example the pivoting of the inner panels faces 38 of the central panel 20c and the second panel 20b toward one another to a perpendicular angle or about 90 degrees (as is shown in
(83) However, as the I-shaped coupling part 51 does not allow for hinging of the outwardly or in a direction bringing the outward panel faces 40 together, a longer coupling part 116 is required to coupled between the fixed couplings 50 of the central panel 20c and the first panel 20a. The longer coupling part 116 includes a part C-shaped body 119 arranged to fit with and capture the inward facing corner post 114 and apertures 120 at opposing ends 122 of the body 119 arrange to receive the pins 56 and interconnect the longer coupling part 116 with the fixed coupling parts 50. The body 119 includes free end portions 121 which are angled at about 45 degrees to a central portion 123.
(84) The inward facing corner post 114 includes abutting sides 130 arranged to abut with the opposing sides of the first panel 20a and the central panel 20c. The abutting sides 130 fan outwardly from an inner face 132, which faces the corner, to an outer face 134 which faces away from the corner and abuts with the longer coupling part 116. The outer face 134 is angled at about 45 degrees to the abutting sides 130 and opposing sides 136 of the outer face 134 are chamfered at about 45 degrees to the outer face 134. The chamfered opposing sides 136 of the outer face 134, when fitted as shown in
(85) Referring now to
(86) Referring to
(87) Referring to
(88) Referring now to
(89) Referring to
(90) The socket 244 includes opposing lateral channels 247 that stand proud of the inner panel face 238 and the male ends 245 of the struts 216 include flanges 249 that are slidably received between the channels 247. The male and female arrangement could, of course, be reversed with the struts 216 having the female socket and the panels have a male flange or the like.
(91) The opposing lateral channels 247 are blinded by a ledge 251 on which the male ends 245 are seated in the installed or fitted condition, and the opposing lateral channels 247 include aperture 253 through which a locking pin 255 is fitted to secure the removable struts 216 to the panels 220. In this example, the removable struts 216 also include handles or lifting points 257 arranged to allow the lifting of the removable struts 216, and also the assembled panel assemblies 212 when secured together by the removable struts 216.
(92) Referring now to
(93) The elongate member 227 includes a supporting elongate body 229 and two-spaced apart coupling projections 231 extending from the elongate body 229. In this example, the two-spaced apart coupling projections 331 are provided in the form of two-spaced apart T-shaped flanges 333 that extend along the length of the supporting elongate body 229. The two-spaced apart coupling projections 331 are spacing inwardly from each of the opposing sides 235 of the supporting elongate body 229.
(94) The channels or slots 221, best shown in
(95) Similarly to the first example, in this example, in a coupled condition, opposed sides 228 of the panels 220, such as opposing sides 228a and 228b as shown in
(96) Accordingly, in this example, two or more panels 220 may be coupled to form panel assemblies 212 that substantially remain in shape without folding or pivoting. This allows the panel assemblies 212 to be formed outside of the trench and then lowered into the trench where the panel assemblies 212 may be coupled together with the struts 216. The panel assemblies 212 may also be more easily transported and stored as complete assemblies rather than individual panels 220. The supporting elongate body 229 also serves to cover and extend over the opposing sides 228a and 228b and slots 221 thereby keeps the releasable coupling arrangement 26 generally covered or sealed in use. The arrangement of the removable coupling part 252 in the form of the elongate member 227 makes it accessible from at least the top 230 or inner face 238 of the panels 220 thereby allowing the removable coupling part 252 to inserted and removed from a position inside of the trench.
(97) In this example, the panels 220, elongate member 227 and struts 216 may be formed from a metal such steel or other suitable material.
(98) Referring now to
(99) Referring now to
(100) Advantageously, there has been described a trenching system including panel assemblies include a plurality of panels which may be pivotally coupled to one another with a releasable coupling. The panels may be interconnected at a variety of angles and moved into place or retained at various angles to one another using corner posts, wedges and removable couplings of a varied of sizes. Each of the panels are relatively lightweight and the panels may be installed in-situ, which the trench, or out of the trench. The trenching system may also be formed in sections and then multiple sections may be coupled within the trench. Likewise, to disassemble, the panels may be decoupled in-situ, by the manually realisable couplings, or the panels, panel assemblies or entire system may be lifted out of the trench as a single unit. In particular, as the panels may be installed and uninstalled in-situ one-by-one so that the trenching system may be installed by hand on sites where there is no or limited crane access or limited crane capacity.
(101) Accordingly, the trenching system accommodates a wide range of shapes, sizes, assembly configurations and installation conditions. Importantly, the panels are generally interchangeable and may be re-used and reconfigured for different trenches or sections of the trench. This allows a user to purchase the set of interchangeable panels and the required coupling components such as the struts, pins, removable couplings, corner posts and wedges to form the panels into any required shaped or configurations. In some example, the removable couplings are advantageously interchangeable and may be provide in a variety of straight and angled forms.
(102) It is also noted that the trenching system, panel assemblies and panel may be utilised in other applications that are not specifically trenching. For example, the system, panel assemblies and panel may be utilised to construct isolated wall or barriers that may be required for situation like flood levy banks. Other configurations may also include doubled walling and propping a single wall from the ground.
(103) Throughout this specification and the claims which follow, unless the context requires otherwise, the word comprise, and variations such as comprises and comprising, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
(104) The reference in this specification to any known matter or any prior publication is not, and should not be taken to be, an acknowledgment or admission or suggestion that the known matter or prior art publication forms part of the common general knowledge in the field to which this specification relates.
(105) While specific examples of the invention have been described, it will be understood that the invention extends to alternative combinations of the features disclosed or evident from the disclosure provided herein.
(106) Many and various modifications will be apparent to those skilled in the art without departing from the scope of the invention disclosed or evident from the disclosure provided herein.