Circuit breaker with snap action contacts
10504668 ยท 2019-12-10
Assignee
Inventors
Cpc classification
H01H5/08
ELECTRICITY
H01H83/20
ELECTRICITY
H01H71/505
ELECTRICITY
H01H2071/507
ELECTRICITY
H01H71/0264
ELECTRICITY
H01H9/34
ELECTRICITY
International classification
H01H9/34
ELECTRICITY
H01H83/20
ELECTRICITY
Abstract
A circuit interrupter includes a stationary contact and a moveable contact disposed on a moveable contact arm, the moveable contact being configured to be pivotable into and out of physical contact with the stationary contact by pivoting of the moveable contact arm about an axis. The moveable contact arm defines a pivot angle with respect to the stationary contact as the moveable contact arm pivots about the axis. A biasing member exerts a biasing force on the moveable contact arm which pivotally biases the moveable contact toward the stationary contact when the pivot angle is less than a zero-bias angle and which pivotally biases the moveable contact away from the stationary contact when the pivot angle is greater than a zero-bias angle.
Claims
1. A circuit interrupter having a housing within which components of the circuit interrupter are contained, the circuit interrupter comprising: a line terminal connectable to a source of electrical power; a load terminal connectable to a load; a stationary contact being mounted in a fixed fashion with respect to the housing; a moveable contact arm having a first end and a second end, said moveable contact arm having a moveable contact positioned on the first end and being pivotably connected at the second end with respect to an axis, said moveable contact configured to be pivotable into and out of physical contact with said stationary contact by pivoting of said moveable contact arm about the axis; wherein, when said moveable contact and said stationary contact are in physical contact, said line terminal and said load terminal are in electrical communication, and when said moveable contact and said stationary contact are out of physical contact, said line terminal and said load terminal are electrically isolated from one another; wherein said moveable contact arm defines a pivot angle with respect to said housing as said moveable contact arm pivots about the axis; and a tension spring having a first end connected to a point fixed with respect to said housing and having a second end connected to said moveable contact arm, wherein said tension spring exerts a pulling force on said moveable contact arm which pivotally biases said moveable contact toward said stationary contact when the pivot angle is less than a zero-bias angle and exerts a pulling force on said moveable contact arm and which pivotally biases said moveable contact away from said stationary contact when the pivot angle is greater than a zero-bias angle.
2. The circuit interrupter of claim 1 wherein the zero-bias angle comprises the pivot angle of said moveable contact arm with respect to said housing wherein the point fixed with respect to said housing at which said tension spring is connected, the point at which said tension spring is connected to said moveable contact arm and the axis about which said moveable contact arm pivots all lie in a common plane.
3. The circuit interrupter of claim 1 further comprising: a first linkage having a first end and a second end, the first end of said first linkage being pivotably connected with respect to said housing and said second end having an elongated channel formed therein; a second linkage having a first end and a second end, the first end of said second linkage being pivotably connected with respect to said housing and said second end having a pin slideably disposed within the elongated channel formed in said first linkage; and wherein the second end of said moveable contact arm is pivotably connected to said second linkage.
4. The circuit interrupter of claim 3 further comprising a handle pivotably connected to said housing, wherein actuation of said handle causes said moveable contact to be pivotable into and out of physical contact with said stationary contact by causing pivoting of said moveable contact arm about the axis about which said moveable contact arm pivots.
5. The circuit interrupter of claim 4 further comprising an escapement mechanism having a first end pivotably connected to said handle and a second end pivotably connected to said first linkage.
6. The circuit interrupter of claim 5 wherein said circuit interrupter comprises a circuit breaker, and further comprising an overcurrent sensor having an armature, wherein upon detection of a fault condition, the armature of the overcurrent sensor causes actuation of said escapement, thereby causing pivoting of said handle, said first linkage, said second linkage and said moveable contact arm to thereby trip the circuit breaker.
7. The circuit interrupter of claim 1 further comprising an arc quenching assembly disposed adjacent to said stationary contact and said moveable contact.
8. A circuit interrupter having a housing within which components of the circuit interrupter are contained, the circuit interrupter comprising: a line terminal connectable to a source of electrical power; a load terminal connectable to a load; a stationary contact being mounted in a fixed fashion with respect to the housing; a moveable contact arm having a first end and a second end, said moveable contact arm having a moveable contact positioned on the first end and being pivotably connected at the second end with respect to an axis, said moveable contact configured to be pivotable into and out of physical contact with said stationary contact by pivoting of said moveable contact arm about the axis; wherein, when said moveable contact and said stationary contact are in physical contact, said line terminal and said load terminal are in electrical communication, and when said moveable contact and said stationary contact are out of physical contact, said line terminal and said load terminal are electrically isolated from one another; and a tension spring having a first end connected to a point fixed with respect to said housing and having a second end connected to said moveable contact arm, wherein said tension spring exerts a pulling force on said moveable contact arm, wherein when said moveable contact and said stationary contact are in physical contact, said tension spring pulls said moveable contact toward said stationary contact, and wherein as said moveable contact arm is pivoted so as to move said moveable contact away from said stationary contact, an angular position of said contact arm is reached after which said tension spring pulls said moveable contact away from said stationary contact.
9. The circuit interrupter of claim 8 wherein the angular position of said contact arm after which said tension spring pulls said moveable contact away from said stationary contact as said moveable contact arm is pivoted so as to move said moveable contact away from said stationary contact comprises a zero-bias angle.
10. The circuit interrupter of claim 9 wherein the zero-bias angle comprises the pivot angle of said moveable contact arm with respect to said housing wherein the point fixed with respect to said housing at which said tension spring is connected, the point at which said tension spring is connected to said moveable contact arm and the axis about which said moveable contact arm pivots all lie in a common plane.
11. The circuit interrupter of claim 8 further comprising: a first linkage having a first end and a second end, the first end of said first linkage being pivotably connected with respect to said housing and said second end having an elongated channel formed therein; a second linkage having a first end and a second end, the first end of said second linkage being pivotably connected with respect to said housing and said second end having a pin slideably disposed within the elongated channel formed in said first linkage; and wherein the second end of said moveable contact arm is pivotably connected to said second linkage.
12. The circuit interrupter of claim 11 further comprising a handle pivotably connected to said housing, wherein actuation of said handle causes said moveable contact to be pivotable into and out of physical contact with said stationary contact by causing pivoting of said moveable contact arm about the axis about which said moveable contact arm pivots.
13. The circuit interrupter of claim 12 further comprising an escapement mechanism having a first end pivotably connected to said handle and a second end pivotably connected to said first linkage.
14. The circuit interrupter of claim 13 wherein said circuit interrupter comprises a circuit breaker, and further comprising an overcurrent sensor having an armature, wherein upon detection of a fault condition, the armature of the overcurrent sensor causes actuation of said escapement, thereby causing pivoting of said handle, said first linkage, said second linkage and said moveable contact arm to thereby trip the circuit breaker.
15. The circuit interrupter of claim 8 further comprising an arc quenching assembly disposed adjacent to said stationary contact and said moveable contact.
16. A circuit interrupter comprising: a stationary contact; a moveable contact disposed on a moveable contact arm; wherein said moveable contact is configured to be pivotable into and out of physical contact with said stationary contact by pivoting of said moveable contact arm about an axis; wherein said moveable contact arm defines a pivot angle with respect to said stationary contact as said moveable contact arm pivots about the axis; and a tension spring having a first end connected to a point fixed with respect to said housing and having a second end connected to said moveable contact arm, wherein said tension spring exerts a pulling force on said moveable contact arm which pivotally biases said moveable contact toward said stationary contact when the pivot angle is less than a zero-bias angle and exerts a pulling force on said moveable contact arm and which pivotally biases said moveable contact away from said stationary contact when the pivot angle is greater than a zero-bias angle.
17. The circuit interrupter of claim 16 wherein the zero-bias angle comprises the pivot angle of said moveable contact arm with respect to said stationary contact wherein the point fixed with respect to said housing at which said tension spring is connected, the point at which said tension spring is connected to said moveable contact arm and the axis about which said moveable contact arm pivots all lie in a common plane.
18. A circuit interrupter having a housing within which components of the circuit interrupter are contained, the circuit interrupter comprising: a line terminal connectable to a source of electrical power; a load terminal connectable to a load; a stationary contact being mounted in a fixed fashion with respect to the housing; a moveable contact arm having a first end and a second end, said moveable contact arm having a moveable contact positioned on the first end and being pivotably connected at the second end with respect to an axis, said moveable contact configured to be pivotable into and out of physical contact with said stationary contact by pivoting of said moveable contact arm about the axis; wherein, when said moveable contact and said stationary contact are in physical contact, said line terminal and said load terminal are in electrical communication, and when said moveable contact and said stationary contact are out of physical contact, said line terminal and said load terminal are electrically isolated from one another; wherein said moveable contact arm defines a pivot angle with respect to said housing as said moveable contact arm pivots about the axis; a biasing member exerting a biasing force on said moveable contact arm which pivotally biases said moveable contact toward said stationary contact when the pivot angle is less than a zero-bias angle and which pivotally biases said moveable contact away from said stationary contact when the pivot angle is greater than a zero-bias angle; a first linkage having a first end and a second end, the first end of said first linkage being pivotably connected with respect to said housing and said second end having an elongated channel formed therein; a second linkage having a first end and a second end, the first end of said second linkage being pivotably connected with respect to said housing and said second end having a pin slideably disposed within the elongated channel formed in said first linkage; wherein the second end of said moveable contact arm is pivotably connected to said second linkage; a handle pivotably connected to said housing, wherein actuation of said handle causes said moveable contact to be pivotable into and out of physical contact with said stationary contact by causing pivoting of said moveable contact arm about the axis about which said moveable contact arm pivots; and an escapement mechanism having a first end pivotably connected to said handle and a second end pivotably connected to said first linkage.
19. The circuit interrupter of claim 18 wherein said circuit interrupter comprises a circuit breaker, and further comprising an overcurrent sensor having an armature, wherein upon detection of a fault condition, the armature of the overcurrent sensor causes actuation of said escapement, thereby causing pivoting of said handle, said first linkage, said second linkage and said moveable contact arm to thereby trip the circuit breaker.
20. A circuit interrupter having a housing within which components of the circuit interrupter are contained, the circuit interrupter comprising: a line terminal connectable to a source of electrical power; a load terminal connectable to a load; a stationary contact being mounted in a fixed fashion with respect to the housing; a moveable contact arm having a first end and a second end, said moveable contact arm having a moveable contact positioned on the first end and being pivotably connected at the second end with respect to an axis, said moveable contact configured to be pivotable into and out of physical contact with said stationary contact by pivoting of said moveable contact arm about the axis; wherein, when said moveable contact and said stationary contact are in physical contact, said line terminal and said load terminal are in electrical communication, and when said moveable contact and said stationary contact are out of physical contact, said line terminal and said load terminal are electrically isolated from one another; a biasing member exerting a biasing force on said moveable contact arm, wherein when said moveable contact and said stationary contact are in physical contact, said biasing member biases said moveable contact toward said stationary contact, and wherein as said moveable contact arm is pivoted so as to move said moveable contact away from said stationary contact, an angular position of said contact arm is reached after which said biasing member biases said moveable contact away from said stationary contact; a first linkage having a first end and a second end, the first end of said first linkage being pivotably connected with respect to said housing and said second end having an elongated channel formed therein; a second linkage having a first end and a second end, the first end of said second linkage being pivotably connected with respect to said housing and said second end having a pin slideably disposed within the elongated channel formed in said first linkage; wherein the second end of said moveable contact arm is pivotably connected to said second linkage; a handle pivotably connected to said housing, wherein actuation of said handle causes said moveable contact to be pivotable into and out of physical contact with said stationary contact by causing pivoting of said moveable contact arm about the axis about which said moveable contact arm pivots; and an escapement mechanism having a first end pivotably connected to said handle and a second end pivotably connected to said first linkage.
21. The circuit interrupter of claim 20 wherein said circuit interrupter comprises a circuit breaker, and further comprising an overcurrent sensor having an armature, wherein upon detection of a fault condition, the armature of the overcurrent sensor causes actuation of said escapement, thereby causing pivoting of said handle, said first linkage, said second linkage and said moveable contact arm to thereby trip the circuit breaker.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
DETAILED DESCRIPTION OF THE INVENTION
(4) The exemplary embodiments of the present invention may be further understood with reference to the following description and the related appended drawings, wherein like elements are provided with the same reference numerals.
(5) The exemplary embodiments of the present invention are related to circuit interrupting devices capable of opening an electrical circuit rapidly and forcefully in the event of a fault or overcurrent condition or in the case that an actuation off is commanded. Similarly, the interrupting devices of the exemplary embodiments are also capable of closing an electrical circuit rapidly in the event of resetting a tripped breaker or in the case that a manual actuation on is desired. Thereby, the magnitude and/or duration of any arcs created between the opening and/or closing contacts can be kept relatively low, and good physical and electrical contact can be ensured when the contacts are closed.
(6) More specifically, two exemplary embodiments of the inventive circuit interrupting device are shown and described herein.
(7) Additionally, it should be recognized that the exemplary embodiments are described with reference to a circuit breaker, but those skilled in the art will understand that the present invention may be implemented in connection with any electrical device that has electrical contacts that can be opened and closed.
(8) Turning now to
(9) Electrical current flows into the circuit breaker (10) through a first terminal (12). The first terminal (12), which may be referred to as the line terminal (connected to the source of electrical power), is electrically connected to a first contact (16). The first contact (16) remains stationary and may be attached to the housing (20) of the circuit breaker (10). A second terminal (14) may be electrically connected to a load that receives the electrical power passing through the circuit breaker (10), and may therefore be referred to as a load terminal.
(10) In a closed position, a second contact (18), which is electrically connected to the second terminal (14), is in electrical communication with the first contact (16). In this example, the second contact (18) is movable relative to first contact (16), however, one of skill in the art would understand that either the first contact (16) or the second contact (18) or both could be moveable with respect to the other. During normal operation, when the contacts (16,18) are in the closed position, the first contact (16) and the second contact (18) physically contact each other to create a closed circuit between the line (power) and the load (equipment receiving the power) so that electrical current flows between the terminals (12,14).
(11) If there is an overcurrent condition (i.e., a short in the circuit), the circuit breaker (10) is designed to automatically trip, causing the second contact (18) to separate from the first contact (16) thereby opening the electrical circuit.
(12) More specifically, the moveable contact (18) is mounted toward one end of a moveable contact arm (22), which is pivotably connected, toward the opposite end, to be pivotable with respect to an axis (A). In this way, the moveable contact arm (22) is connected such that the moveable contact (18) is pivotable into and out of physical contact with stationary contact (16) by pivoting of the moveable contact arm (22) about the axis (A).
(13) The moveable contact (18) is in electrical communication with the load terminal (14) via a conductor (24) connected therebetween. The stationary contact (16) is in electrical communication, via a conductor (26), with an overcurrent mechanism (28), which in turn is in electrical communication, via a conductor (30), with the line terminal (12). Thus, when the contacts (16,18) are in the closed state (shown in
(14) The overcurrent sensor (28) may take any of various forms, although in the embodiment shown, it takes the form of a hydraulic-magnetic overcurrent sensor (28) having an armature (32). Upon sensing an overcurrent or other type of fault situation, the armature (32) of the overcurrent sensor (28) acts upon a linkage assembly (described more fully below) to trip the circuit breaker (10), thereby causing the moveable contact arm (22) to pivot the moveable contact (18) out of physical contact with the stationary contact (16).
(15) A handle (34) is pivotably connected to the housing (20) such that a portion thereof extends from the housing (20) for manipulation by an operator and/or by a solenoid (as is known in the art). The handle (34) also cooperates, as do the previously mentioned armature (32) and the moveable contact arm (22), with the previously mentioned linkage mechanism, in order to provide automatic tripping of the breaker in overcurrent or other fault situations, resetting of a tripped breaker, and commanded on/off operation.
(16) Turning now to the linkage mechanism operably connected between the handle (34), the armature (32) of the overcurrent sensor (28) and the moveable contact arm (22), this mechanism generally comprises a first linkage (36), a second linkage (38) and a third linkage, which is generally referred to in the art as an escapement mechanism (40).
(17) A first end of the first linkage (36) is pivotably connected with respect to the housing (20) at an axis (B), with a second end thereof having an elongated channel (42) formed therein.
(18) The second linkage (38) has a first end that is pivotably connected with respect to said housing (20) at an axis (C), which is offset from axis (B) about which the first linkage (36) pivots. A second end of the second linkage (38) has a pin (44) disposed thereon, which pin (44) is slideably disposed within the elongated channel (42) formed in the first linkage (36). This pin/channel (44/42) arrangement allows the first linkage (36) and the second linkage (38) to interact with each other at the second end of each linkage, while also allowing them to simultaneously pivot about the two different axes (B,C).
(19) The axis (A) about which the moveable contact arm (22) pivots is disposed on the second linkage (38). This allows all three of the first linkage (36), the second linkage (38) and the moveable contact arm (22) to interact with each other in the snap-action fashion as described more fully below. In the particular embodiment shown in
(20) The escapement mechanism (40) has a first end pivotably connected to the handle (34) at an axis point (D) and a second end pivotably connected to the first linkage (36) at an axis point (E).
(21) When the circuit breaker (10) is in a closed (i.e., on) state, as shown in
(22) When the circuit breaker (10) is in the open (i.e., off) state, as shown in
(23) As will be recognized by those skilled in the art, the moveable contact arm (22) defines a pivot angle with respect to the housing (20) as the moveable contact arm (22) pivots about the axis (A) and also as the second linkage (38), which carries the pivot axis (A), pivots about the axis (B). For example, with respect to the configuration shown in
(24) A biasing member (46) exerts a biasing force on the moveable contact arm (22) which pivotally biases the moveable contact (18) toward the stationary contact (16) when the moveable contact (18) and said stationary contact (16) are in physical contact (i.e., are in the closed state), as shown in
(25) As will be recognized by those skilled in the art, the biasing member (46), the linkages (36,38) and the moveable contact arm (22) are configured such that an angular position of the contact arm (22) is reached, after which the biasing member (46) begins biasing the moveable contact (18) away from the stationary contact (16) instead of toward it. At this angle, which may be referred to as the zero-bias angle, there would be no bias in either rotational direction, with all of the forces generated by the biasing member being generally parallel to the moveable contact arm (22), thereby resulting in compression forces felt by the moveable contact arm (22), and there being no forces tending to bias the moveable contact arm in either the clockwise or counterclockwise direction.
(26) This zero-bias angle may be reached when the pivot angle of the moveable contact arm (22) with respect to the housing (20) is such that the point (48) fixed with respect to the housing (20) at which the biasing member (46) is connected, the point (50) at which the biasing member (46) is connected to the moveable contact arm (22) and the axis (A) about which the moveable contact arm (22) pivots all lie in a common plane. This zero-bias angle will lie somewhere between the angle of the moveable contact arm (22) when the contacts (16,18) are in the closed (i.e., on) state shown in
(27) Thus, the biasing of the moveable contact arm (22) provides for an increased rate at which the contacts are opened or closed, particularly at the time where the contacts are still relatively close to one another (i.e., just after opening or just prior to coming into contact during closing). This results in an arc with a reduced magnitude and/or duration than would be provided without the biasing. Nevertheless, arcing may not be completely prevented, such that an arc quenching assembly, for example, comprising a plurality of arc splitting plates (52), may be provided, as is known in the art.
(28) Turning now to
(29) As should be apparent to those skilled in the art, one of the most obvious differences between the embodiment (10) and the embodiment (10) is the particular configuration of the housing (20), as well as the position and configuration of the terminals (12,14). Various other minor differences are also present, though none materially affect operation of the breaker (10).
(30) One of the main differences between the breaker (10) and that described above is the configuration of the second linkage (38) and the configuration of how the moveable contact arm (22) is attached thereto. However, these differences should be readily apparent from the Figures, and therefore a detailed analysis is not provided. Another difference between the breaker (10) and that described above is the point (48) fixed with respect to the housing (20) at which the biasing member (46) is connected. Again, however, these differences should be readily apparent from the Figures, and therefore a detailed analysis is not provided.
(31) Lastly, due to these differences, the particular anglesi.e., the angle of the moveable contact arm (22) when the contacts (16,18) are in the closed (i.e., on) state, the angle of the moveable contact arm (22) when the contacts (16,18) are in the open (i.e., off) state, and the zero-bias angleare all different than those discussed above with respect to the embodiment shown in
(32) Although the invention has been described with reference to a particular arrangement of parts, features and the like, these are not intended to exhaust all possible arrangements or features, and indeed many other modifications and variations will be ascertainable to those of skill in the art.