Method for manufacturing a perovskite crystal structure and apparatus for manufacturing a perovskite crystal structure therefor
10501864 ยท 2019-12-10
Assignee
Inventors
Cpc classification
H10K71/00
ELECTRICITY
Y02E10/542
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10K71/13
ELECTRICITY
H01G9/2004
ELECTRICITY
H10K30/30
ELECTRICITY
International classification
C30B7/00
CHEMISTRY; METALLURGY
H01G9/00
ELECTRICITY
Abstract
A method for manufacturing a perovskite crystal structure includes preparing a substrate, disposing a stamp having a roll shape on the substrate, injecting a perovskite precursor solution between the substrate and the stamp, and drying the precursor solution to manufacture a perovskite crystal structure. The stamp rolls in a first direction on the substrate, and the precursor solution is continuously crystallized in the first direction between the substrate and the stamp to manufacture the perovskite crystal structure.
Claims
1. A method for manufacturing a perovskite crystal structure, the method comprising: preparing a substrate; disposing a stamp having a roll shape on the substrate; injecting a perovskite precursor solution between the substrate and the stamp; and drying the precursor solution to manufacture a perovskite crystal structure, wherein the stamp rolls in a first direction on the substrate, and wherein the precursor solution is continuously crystallized in the first direction between the substrate and the stamp to manufacture the perovskite crystal structure.
2. The method of claim 1, wherein the stamp rolls from a first region of the substrate to a second region of the substrate while rotating about a rotation axis parallel to a second direction perpendicular to the first direction.
3. The method of claim 2, wherein the precursor solution is supplied onto an outer circumferential surface of the stamp, and wherein the precursor solution flows along the outer circumferential surface of the stamp so as to be injected between the substrate and the stamp.
4. The method of claim 3, wherein a crystal nucleus is generated earlier in the precursor solution provided on the first region of the substrate than in the precursor solution provided on the second region of the substrate.
5. The method of claim 4, wherein the drying of the precursor solution comprises: generating a crystal from the precursor solution and removing a solvent from the precursor solution, by a heating process.
6. The method of claim 5, wherein the stamp comprises: protrusion portions which are provided on the outer circumferential surface and have loop shapes surrounding the outer circumferential surface.
7. The method of claim 6, wherein the outer circumferential surface of the stamp includes a flat portion between the protrusion portions, and wherein the precursor solution fills a space between the protrusion portions and between the substrate and the flat portion.
8. The method of claim 7, wherein the space filled with the precursor solution is adjusted by a distance between the protrusion portions arranged in the second direction on the outer circumferential surface of the stamp and is adjusted by a distance between the flat portion and the substrate in a third direction perpendicular to the first and second directions.
9. The method of claim 8, wherein a thickness of the perovskite crystal structure formed between the substrate and the flat portion of the stamp is greater than a thickness of the perovskite crystal structure formed between the substrate and the protrusion portion of the stamp.
10. The method of claim 9, wherein a thickness of the perovskite crystal structure is determined depending on the distance between the substrate and the flat portion of the stamp.
11. The method of claim 1, wherein a single-crystallinity of the perovskite crystal structure is adjusted by adjusting a thickness of the perovskite crystal structure.
12. The method of claim 1, wherein the perovskite crystal structure is a single crystal.
13. An apparatus for manufacturing a perovskite crystal structure, the apparatus comprising: a substrate; a stamp having a roll shape on the substrate; and a supply part for supplying a perovskite precursor solution onto an outer circumferential surface of the stamp, wherein the stamp rolls from a first region of the substrate to a second region of the substrate, and wherein the stamp comprises: protrusion portions which are provided on the outer circumferential surface and have loop shapes surrounding the outer circumferential surface; and a flat portion between the protrusion portions, wherein the protrusion portions are separated from each other in a length direction of the stamp.
14. The apparatus of claim 13, wherein the supply part moves while supplying the precursor solution onto the outer circumferential surface of the stamp, along a direction in which the stamp rolls from the first region to the second region of the substrate.
15. The apparatus of claim 14, wherein the precursor solution provided on the substrate is crystallized in a direction from the first region toward the second region.
16. A method for manufacturing a crystal structure, the method comprising: providing a precursor solution on a substrate; and drying the precursor solution to manufacture a crystal structure, wherein the precursor solution is continuously crystallized from a first region of the precursor solution to a second region of the precursor solution, and wherein a single-crystallinity of the crystal structure is adjusted depending on a thickness of the precursor solution.
17. The method of claim 16, wherein the first region of the precursor solution is provided on the substrate prior to the second region of the precursor solution.
18. The method of claim 16, wherein the precursor solution includes a perovskite precursor solution.
19. The method of claim 16, wherein the crystal structure is a single crystal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(20) The inventive concepts will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the inventive concepts are shown. It should be noted, however, that the inventive concepts are not limited to the following exemplary embodiments, and may be implemented in various forms. Accordingly, the exemplary embodiments are provided only to disclose the inventive concepts and let those skilled in the art know the category of the inventive concepts.
(21) It will be understood that when an element such as a layer, region or substrate is referred to as being on another element, it can be directly on the other element or intervening elements may be present. In addition, in the drawings, the thicknesses of layers and regions are exaggerated for clarity.
(22) It will be also understood that although the terms first, second, third etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. Thus, a first element in some embodiments could be termed a second element in other embodiments without departing from the teachings of the present invention. Exemplary embodiments of aspects of the present inventive concepts explained and illustrated herein include their complementary counterparts. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
(23) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. As used herein, the singular terms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises, comprising, includes, including, have, has and/or having when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Furthermore, it will be understood that when an element is referred to as being connected or coupled to another element, it may be directly connected or coupled to the other element or intervening elements may be present.
(24) In addition, in the present specification, a term a single-crystallinity means a ratio of a single crystal having the same crystal growth direction to the whole.
(25) Furthermore, in explanation of the present invention, the descriptions to the elements and functions of related arts may be omitted if they obscure the subjects of the inventive concepts.
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(27) Referring to
(28) A stamp 120 having a roll shape may be disposed on the substrate 100 (S200). The stamp 120 may include protrusion portions 122 provided on an outer circumferential surface of the stamp 120 and having loop shapes surrounding the outer circumferential surface, and a flat portion 125 between the protrusion portions 122. In addition, a supply part 127 may be located on the outer circumferential surface of the stamp 120. The supply part 127 may supply a perovskite precursor solution 10 onto the outer circumferential surface of the stamp 120.
(29) As illustrated in
(30) The perovskite precursor solution 10 may be injected between the substrate 100 and the stamp 120 (S300). As described above, the supply part 127 may also move in the direction, in which the stamp 120 rolls from the first region 100a to the second region 100b of the substrate 100, while supplying the precursor solution 10 onto the outer circumferential surface of the stamp 120. The precursor solution 10 supplied to the outer circumferential surface of the stamp 120 through the supply part 127 may flow along the outer circumferential surface of the stamp 120 to fill a space between the substrate 100 and the stamp 120.
(31) As described above, the outer circumferential surface of the stamp 120 may include the flat portion 125 between the protrusion portions 122. When the stamp 120 rolls from the first region 100a to the second region 100b of the substrate 100, the protrusion portions 122 of the stamp 120 may come in contact with the substrate 100 but the flat portion 125 of the stamp 120 may not come in contact with the substrate 100. Thus, a space may be generated between the protrusion portions 122 of the stamp 120 and between the substrate 100 and the flat portion 125.
(32) As illustrated in
(33) The precursor solution 10 filling the space generated between the protrusion portions 122 of the stamp 120 and between the substrate 100 and the flat portion 125 may be dried to manufacture a perovskite crystal structure 20 (S400). The method of drying the precursor solution 10 filling the space may include removing a solvent from the precursor solution 10 by a heating process. A shape or kind of a heating unit used in the heating process is not limited to a specific shape or kind. For example, the heating unit may be a heater, a hot plate, or a heating coil. According to an embodiment, the heating unit used in the heating process may be the hot plate. According to an embodiment, a temperature of the heating unit may be maintained at 150 degrees Celsius or more.
(34) As described above, the precursor solution 10 may fill the space generated between the protrusion portions 122 of the stamp 120 and between the substrate 100 and the flat portion 125 along the direction in which the stamp 120 rolls from the first region 100a to the second region 100b of the substrate 100. Thus, as illustrated in
(35) Thus, as illustrated in
(36) As described above, the size of the space filled with the precursor solution 10 may be adjusted by the distance between the protrusion portions 122 disposed on the outer circumferential surface of the stamp 120 and/or the distance between the flat portion 125 and the substrate 100. Thus, a thickness of the perovskite crystal structure 20 manufactured by drying the precursor solution 10 provided in the space may be adjusted by the distance between the flat portion 125 of the stamp 120 and the substrate 100 or the distance from the flat portion 125 to the top surface of the protrusion portion 122. According to an embodiment, the thickness of the perovskite crystal structure 20 formed between the flat portion 125 of the stamp 120 and the substrate 100 may be greater than a thickness of the perovskite crystal structure 20 formed between the protrusion portion 122 of the stamp 120 and the substrate 100.
(37) In addition, the single-crystallinity of the perovskite crystal structure 20 may be adjusted by adjusting the thickness of the perovskite crystal structure 20. In an embodiment, the thickness of the perovskite crystal structure 20 may be 400 nm or less. If the thickness of the perovskite crystal structure 20 is greater than 400 nm, the single-crystallinity in the perovskite crystal structure 20 may be reduced.
(38) If a single-crystalline perovskite is manufactured using a conventional spin-coating or spray-coating method unlike the aforementioned embodiments of the inventive concepts, it is difficult to manufacture a single-crystalline perovskite which has a large area and is uniform. A poly-crystalline perovskite manufactured by the spin-coating or spray-coating method may include a lot of trap sites, and a carrier lifetime of the poly-crystalline perovskite may be shorter than that of a single-crystalline perovskite. Thus, if a device is manufactured using the poly-crystalline perovskite, an efficiency of the device may be reduced and stability of the device may be deteriorated.
(39) However, according to the aforementioned embodiments of the inventive concepts, the stamp 120 having the roll shape may be disposed on the substrate 100, and the perovskite precursor solution 10 may be provided between the substrate 100 and the stamp 120 while the stamp 120 rolls from the first region 100a to the second region 100b of the substrate 100. The stamp 120 may include the protrusion portions 122 provided on the outer circumferential surface of the stamp 120 and the flat portion 125 between the protrusion portions 122. The protrusion portions 122 may have the loop shapes surrounding the outer circumferential surface of the stamp 120. The precursor solution 10 may be provided into the space generated between the protrusion portions 122 of the stamp 120 and between the substrate 100 and the flat portion 125. The crystal nucleus may be generated in the precursor solution 10 provided on the first region 100a of the substrate 100, and then, a crystal may be grown from the crystal nucleus generated in the precursor solution 10 provided on the first region 100a to manufacture the perovskite crystal structure 20 in the single-crystalline state.
(40) In addition, according to the embodiments of the inventive concepts, the single-crystalline perovskite crystal structure 20 may be manufactured the solution process (e.g., a liquid process). Moreover, after the precursor solution 10 is supplied into a limited space by the stamp 120, the perovskite crystal structure 20 may be manufactured by a simple process of quickly drying the precursor solution 10 by heating. Thus, a process time and a process cost required to manufacture the single-crystalline perovskite crystal structure 20 may be reduced, and the single-crystalline perovskite crystal structure 20 having a large area may be manufactured. Furthermore, the thickness of the perovskite crystal structure 20 may be easily adjusted by adjusting the distance between the substrate 100 and the flat portion 125 of the stamp 120. Furthermore, the kind of the substrate 100 used to manufacture the perovskite crystal structure 20 is not limited to a specific kind, and thus the single-crystalline perovskite crystal structure 20 may be easily manufactured on a desired substrate.
(41) Evaluation results of characteristics of the perovskite crystal structure manufactured according to the aforementioned embodiments of the inventive concepts will be described hereinafter.
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(43) PbI.sub.2 (metal halogen compound) and CH.sub.3NH.sub.3I (organic halogen compound) were mixed in dimethylformamide (DMF, solvent) to form a perovskite precursor solution having a concentration of 50%. The precursor solution was provided between a substrate and the stamp through the supply part of the stamp while the stamp rolled from a first region of the substrate to a second region of the substrate. Generation of a crystal nucleus on the first region of the substrate was observed, and a crystal was grown into the precursor solution provided on the second region of the substrate to manufacture a perovskite crystal structure (a width: 10 m) according to some embodiments of the inventive concepts. To dry the precursor solution, the substrate was disposed on a hot plate and a temperature of the hot plate was maintained at 150 degrees Celsius or more. The perovskite crystal structure according to the embodiments of the inventive concepts was manufactured in about 2 minutes.
(44) Detailed images of a surface and a cross section of the perovskite crystal structure manufactured according to the embodiments of the inventive concepts were measured using a scanning electron microscope (SEM).
(45) Referring to
(46) Referring to
(47) As the results of
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(49) A perovskite crystal structure according to some embodiments of the inventive concepts was manufactured by the same method as described with reference to
(50) Referring to the image
(51) As shown in the image of
(52) As the results of
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(54) A perovskite crystal structure according to some embodiments of the inventive concepts was manufactured by the same method as described with reference to
(55) Referring to
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(57) A perovskite crystal structure according to some embodiments of the inventive concepts was manufactured by the same method as described with reference to
(58) Referring to
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(60) Perovskite crystal structures according to some embodiments of the inventive concepts were manufactured by the same method as described with reference to
(61) Referring to
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(63) A perovskite crystal structure according to some embodiments of the inventive concepts was manufactured by the same method as described with reference to
(64) Referring to
(65) TABLE-US-00001 TABLE 1 Absorption Wt Wt % Element Line type k factor correction % sigma Atomic % N K series 3.69981 1.00 2.41 1.08 20.47 I L series 2.00294 1.00 64.47 1.45 60.49 Pb L series 1.67913 1.00 33.13 1.31 19.04 Total 100.00 100.00
(66) Since the perovskite crystal structure according to the embodiments of the inventive concepts is CH.sub.3NH.sub.3PbI.sub.3, an atomic ratio of the perovskite crystal structure according to the embodiments is theoretically N:I:Pb=1:3:1. Referring to the table 1, the perovskite crystal structure according to the embodiments of the inventive concepts includes N having an atomic percent of 20.47%, I having an atomic percent of 60.49%, and Pb having an atomic percent of 19.04%. The atomic percent of N, I and Pb in the table 1 are similar to the theoretical atomic percent.
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(68) A perovskite crystal structure according to some embodiments of the inventive concepts was manufactured by the same method as described with reference to
(69) Referring to
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(71) A perovskite crystal structure according to some embodiments of the inventive concepts was manufactured by the same method as described with reference to
(72) Referring to
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(74) Perovskite crystal structures having different widths (100 nm and 600 nm), according to some embodiments of the inventive concepts, were manufactured by the same method as described with reference to
(75) Referring to
(76) When the width of the perovskite crystal structure is 10 m like the embodiments of
(77) According to the aforementioned embodiments of the inventive concepts, the perovskite precursor solution may be provided into the limited space between the substrate and the stamp while the stamp rolls from the first region to the second region of the substrate, and then, the precursor solution provided in the limited space may be dried to manufacture the single-crystalline perovskite crystal structure. The limited space may be adjusted by the protrusion portions provided on the outer circumferential surface of the stamp, and the thickness of the perovskite crystal structure according to the embodiments of the inventive concepts may be easily adjusted by adjusting the distance from the substrate to the flat portion disposed between the protrusion portions of the stamp. The method for manufacturing the single-crystalline perovskite crystal structure, which is capable of reducing the process time and the process cost and of providing the large area, may be realized using the simple process of drying the precursor solution after supplying the precursor solution into the limited space through the stamp.
(78) In the experimental embodiments described above, the single-crystalline structure was manufactured using the perovskite. However, embodiments of the inventive concepts are not limited thereto. The technical features according to the embodiments of the inventive concepts may be applied to various materials.
(79) The method for manufacturing the perovskite crystal structure and the apparatus for manufacturing the perovskite crystal structure therefor, according to the embodiments of the inventive concepts, may be used in various industrial fields such as solar cells, laser, optical sensors, light emitting devices, and transistors.
(80) According to some embodiments of the inventive concepts, the method for manufacturing a perovskite crystal structure may include preparing a substrate, disposing a stamp having a roll shape on the substrate, injecting a perovskite precursor solution between the substrate and the stamp, and drying the precursor solution to manufacture a perovskite crystal structure. The stamp may include protrusion portions on an outer circumferential surface of the stamp, and a flat portion between the protrusion portions. The stamp may roll in a first direction on the substrate, and the precursor solution may be continuously crystallized in the first direction between the substrate and the stamp to manufacture the perovskite crystal structure.
(81) According to some embodiments of the inventive concepts, a large-area single-crystalline perovskite crystal structure may be manufactured using the solution process (or the liquid process).
(82) In addition, the process time and the process cost may be reduced through the simple process of drying the precursor solution after supplying the precursor solution into the limited space by the stamp. Furthermore, the thickness of the perovskite crystal structure may be easily adjusted by adjusting the distance between the substrate and the flat portion of the stamp.
(83) While the inventive concepts have been described with reference to exemplary embodiments, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirits and scopes of the inventive concepts. Therefore, it should be understood that the above embodiments are not limiting, but illustrative. Thus, the scopes of the inventive concepts are to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing description.