Power supply apparatus for outputting first and second voltages from one transformer and image forming apparatus including power supply apparatus
10503108 ยท 2019-12-10
Assignee
Inventors
Cpc classification
G03G15/168
PHYSICS
G03G15/0283
PHYSICS
G03G15/80
PHYSICS
G03G15/1675
PHYSICS
International classification
G03G15/02
PHYSICS
G03G15/00
PHYSICS
Abstract
A power supply apparatus including a transformer, a first rectifier smoothing unit, a separation unit, a second rectifier smoothing unit, a resistor, and a rectifier unit. The first rectifier smoothing unit is configured to rectify and smooth an alternating-current voltage generated in a secondary coil of the transformer. The separation unit configured to use the alternating-current voltage generated in the secondary coil of the transformer as an input and generate an alternating-current voltage, from which alternating-current components are separated, as an output. The second rectifier smoothing unit is configured to rectify and smooth the output of the separation unit. The resistor is connected to a line branched from a line that connects the separation unit to the second rectifier smoothing unit. The rectifier unit is connected in series between the resistor and a reference potential.
Claims
1. A power supply apparatus comprising: a one transformer having a primary coil and a secondary coil; a first rectifier smoothing unit configured to rectify and smooth an alternating-current voltage generated in the secondary coil of the transformer and output a first voltage; a separation unit configured to receive the alternating-current voltage generated in the secondary coil of the transformer as an input and generate an alternating-current voltage, from which alternating-current components are separated, as an output; a second rectifier smoothing unit configured to rectify and smooth the output of the separation unit and output a second voltage having a polarity opposite to a polarity of the first voltage; a resistor connected to a line branched from a line that connects the separation unit to the second rectifier smoothing unit; and a rectifier unit connected in series between the resistor and a reference potential.
2. The power supply apparatus according to claim 1, wherein the rectifier unit causes a current to flow in a direction from the separation unit towards the reference potential and interrupts a current flowing from the reference potential towards the separation unit.
3. The power supply apparatus according to claim 1, wherein a resistance value of the resistor is a resistance value at which a magnitude relationship between a first current value of a first current flowing by the separation unit when the voltage generated in the secondary coil is positive and a second current value of a second current flowing by the separation unit when the voltage generated in the secondary coil is negative becomes opposite to a magnitude relationship between a time when the first current flows and a time when the second current flows.
4. The power supply apparatus according to claim 1, wherein the rectifier unit includes a transistor, the power supply apparatus further comprising a control unit configured to perform switching control of the transistor in a manner that a current flows in the resistor for a time in accordance with a peak of the second voltage generated in the secondary coil.
5. The power supply apparatus according to claim 4, wherein the control unit performs the switching control of the transistor in a manner that, in a case where the peak of the negative voltage of the secondary coil declines, the time when the current flows is shortened as compared with the time before the peak declines.
6. The power supply apparatus according to claim 1, wherein the rectifier unit is a diode or a transistor.
7. The power supply apparatus according to claim 1, wherein the separation unit is a capacitor.
8. An image forming apparatus comprising: an image bearing body having a surface on which a toner image is formed; first and second process members acting on the image bearing body; and a power supply apparatus configured to output a voltage to the first and second process members, the power supply apparatus including a one transformer having a primary coil and a secondary coil, and a first rectifier smoothing unit configured to rectify and smooth an alternating-current voltage generated in the secondary coil of the transformer, a first voltage output from the first rectifier smoothing unit being supplied to the first process member, a separation unit configured to receive the alternating-current voltage generated in the secondary coil of the transformer as an input and generate an alternating-current voltage, from which alternating-current components are separated, as an output, a second rectifier smoothing unit configured to rectify and smooth the output of the separation unit, a second voltage having a polarity opposite to a polarity of the first voltage and output from the second rectifier smoothing unit being supplied to the second process member, a resistor connected to a line branched from a line that connects the separation unit to the second rectifier smoothing unit, and a rectifier unit connected in series between the resistor and a reference potential.
9. The image forming apparatus according to claim 8, wherein the first process member includes a transfer member configured to transfer an image formed on the image bearing body to a recording material, and wherein the second process member includes a charging member configured to charge the image bearing body.
10. The image forming apparatus according to claim 8, wherein the rectifier unit causes a current to flow in a direction from the separation unit towards the reference potential and interrupts a current from the reference potential towards the separation unit.
11. The image forming apparatus according to claim 8, wherein a resistance value of the resistor is a resistance value at which a magnitude relationship between a first current value of a first current flowing by the separation unit when the voltage generated in the secondary coil is positive and a second current value of a second current flowing by the separation unit when the voltage generated in the secondary coil is negative becomes opposite to a magnitude relationship between a time when the first current flows and a time when the second current flows.
12. The image forming apparatus according to claim 8, wherein the rectifier unit includes a transistor, the image forming apparatus further comprising a control unit configured to perform switching control of the transistor in a manner that the current flows for a time in accordance with a peak of a negative voltage generated in the secondary coil.
13. The image forming apparatus according to claim 12, wherein the control unit performs the switching control of the transistor in a manner that, in a case where the peak of the negative voltage of the secondary coil declines, the time when the current flows is shortened as compared with the time before the peak declines.
14. The image forming apparatus according to claim 8, wherein the rectifier unit is a diode or a transistor.
15. The image forming apparatus according to claim 8, wherein the separation unit is a capacitor.
16. The power supply apparatus according to claim 1, wherein the first voltage is a positive voltage and the second voltage is a negative voltage.
17. The power supply apparatus according to claim 1, wherein the second rectifier smoothing unit prevents a current from flowing in the resistor in a case where the second rectifier smoothing unit is outputting the second voltage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF THE EMBODIMENTS
(9) Hereinafter, modes for carrying out the disclosure will be described in detail by way of exemplary embodiments.
(10) First Exemplary Embodiment
(11)
(12) First, in the charging process, a controller 1 puts a charging driving circuit 2 into an on state and generates a high alternating-current voltage on a secondary side of a transformer 3. Although a detail is not illustrated in the drawing, the controller 1 is provided with a central processing unit configured to execute control programs for various control processes, input and output interfaces for inputting and outputting a signal, a volatile memory that stores the control programs, a hard disc drive, and the like as components. After alternating-current components of the high voltage generated on the secondary side of the transformer 3 are separated by a capacitor 4 (coupling capacitor), in other words, after direct-current components are removed, the high voltage is rectified by a diode 5 to charge a capacitor 6 by a negative voltage. The capacitor 6 and the diode 5 constitute a rectifier smoothing circuit serving as a second rectifier smoothing unit. It should be noted that a rectifier smoothing circuit serving as a first rectifier smoothing unit will be described below.
(13) A resistor 18 is connected to a line branched from a line that connects the capacitor 4 serving as a separation unit and the diode 5 serving as the second rectifier smoothing unit to each other and plays a role for suppressing the charging to the capacitor 4. In a case where the resistor 18 is not arranged, when a positive voltage is generated at an output terminal of the transformer 3, a current path (
(14) The charging bias is detected by a voltage detection circuit 9 and fed back to the controller 1. The controller 1 controls a state of the charging driving circuit 2 to set the charging bias to be constant and performs constant voltage control. It should be noted that the voltage detection circuit 9 may be removed depending on an image quality set as a target. With this configuration, a merit of the miniaturization of the power supply apparatus can also be attained.
(15) Next, laser emission is performed by an exposure device 51 on the basis of image data input to the apparatus in the exposure process, and an electrostatic latent image is formed on the charged image bearing body surface. It should be noted that the exposure device 51 may adopt not only a light emission method of a laser method using semiconductor laser but also a light-emitting diode (LED) light emission method using an LED. The development process is then performed by a development device 52, toner having a negative polarity is adhered onto a part of the formed electrostatic latent image to perform the development, and a toner image in accordance with the image data is formed on the image bearing body surface. It should be noted that, in the following descriptions of the configuration of the power supply apparatus, the exposure device and the development device are not illustrated in the drawing, but in actuality, each power supply apparatus supplies the voltage to the exposure device and the development device similarly as in
(16) Next, in the transfer process, the controller 1 puts a transfer driving circuit 10 into an on state to generate a high voltage on a secondary side of a transformer 11. The high voltage generated on the secondary side of the transformer 11 is rectified by a diode 12 to charge a capacitor 13 by a positive voltage. At this time, since the charging driving circuit is still in the on state, a capacitor 14 is charged with a negative voltage obtained by rectifying the high voltage generated at a secondary coil of the transformer 3 by a diode 15. The capacitor 14 and the diode 15 constitute the first rectifier smoothing unit. The positive voltage charged in the capacitor 13 and the negative voltage charged in the capacitor 14 are superimposed on each other to be applied to a transfer roller 16 as a transfer bias. For example, in a case where a negative high voltage of 900 V is generated in the capacitor 14 and a positive high voltage of +2900 V is generated in the capacitor 13, a high voltage of +2000 V is applied to the transfer roller 16. The toner image formed on the image bearing body surface is transferred onto a sheet serving as a transferred medium passing between the transfer roller 16 and the photosensitive drum 8 by the applied transfer bias.
(17) A current flowing through the transfer roller 16 is detected by a current detection circuit 17 to be input to the controller 1. The controller 1 controls the state of the transfer driving circuit 10 to set the current flowing through the transfer roller to be constant on the basis of the detection result and performs the constant current control. At this time, since the charging bias is interrupted in terms of the direct current from the transfer bias by the capacitor 4 serving as the separation unit, it is possible to highly accurately detect the current flowing through the transfer roller even when the transfer bias is output while the charging bias is output.
(18) In a cleaning sequence process of the transfer roller, the controller 1 turns off the transfer driving circuit while the charging driving circuit is kept in the on state. At this time, since the negative voltage charged in the capacitor 14 is applied to the transfer roller 16, the toner having the negative polarity which is adhered onto the transfer roller 16 can be moved to the photosensitive drum 8.
(19) When the above-described operation is performed, since the power supply apparatus having the configuration illustrated in
(20)
(21) Case of the Power Supply Apparatus Illustrated in
(22) In the power supply apparatus illustrated in
(23)
(24) When the positive voltage is generated on the cathode side of the diode 15, the path for the flowing current by the capacitor 4 becomes as illustrated in
(25) On the other hand, when the negative voltage is generated on the cathode side of the diode 15, the path for the flowing current by the capacitor 4 becomes as illustrated in
(26) For this reason, the capacitor 4 is to be charged with the voltage in which a side connected to a cathode of the diode 5 is set as positive. Thereafter, when the capacitor 4 is charged with the voltage in which the side connected to the cathode of the diode 5 is positive, the charging bias applied to the charging roller 7 becomes a difference between the negative voltage generated at the output terminal of the transformer 3 and the voltage charged in the capacitor 4. For this reason, the transformer 3 needs to output a higher negative voltage by an amount corresponding to the voltage charged in the capacitor 4. For example, when the capacitor 4 is charged with +117 V and the charging bias of 1310 V is needed, the output of the secondary coil of the transformer 3 needs to be higher than at least a peak voltage of 1427 V, which leads to the increase in the sizes of the transformer 3 and the charging driving circuit 2. In addition, as described above, the transfer bias is a bias obtained by superimposing the positive voltage charged in the capacitor 13 and the negative voltage charged in the capacitor 14 on each other. Therefore, when the negative voltage output by the transformer 3 is increased, the increase in the sizes of the transformer and the driver circuit of the transfer circuit is also invited.
(27) In the power supply apparatus of
(28) Case of the Power Supply Apparatus of
(29)
(30) First, when the positive voltage is generated on the cathode side of the diode 15, the path for the current flowing through the capacitor 4 becomes as illustrated in
(31) On the other hand, when the negative voltage is generated on the cathode side of the diode 15, the path for the current flowing through the capacitor 4 as illustrated in
(32) In this manner, in the case of
(33) Setting Method for a Resistance Value
(34) As described above, when the charging voltage of the capacitor 4 is reduced, the advantage in accordance with the reduction can be attained, but the charging voltage is preferably set to be as close as zero. Hereinafter, a method of determining a resistance value at which the charging to the capacitor 4 is more effectively suppressed will be described. Herein, a case will be described as an example where the high voltage illustrated in
(35) First, a current Ica flowing into the capacitor 4 during a period (t=0 to ta) in which the positive voltage is generated on the cathode side of the diode 15 can be represented by the following equation.
(36)
(37) Herein, v(t) denotes a voltage generated on the cathode side of the diode 15, Vc(t) denotes a voltage between both ends of the capacitor 4, Vf19 denotes a forward voltage of the diode 19, and R denotes a resistance value of the resistor 18. Since a current Ica represented by Equation (1) flows during a period of t=0 to ta, charges Qca to be charged in the capacitor 4 during this period are represented by the following equation.
(38)
(39) Next, charges Qcb to be charged in the capacitor 4 during a period (t=ta to tb) in which the negative voltage is generated on the cathode side of the diode 15 can also similarly be represented by the following equation.
(40)
(41) Herein, Vf5 denotes a forward voltage of the diode 5, Rd denotes an impedance component of the voltage detection circuit 9, and Rp denotes a combined impedance component of the photosensitive drum 8 and the charging roller 7. At this time, since voltages Va and Vb generated in the secondary coil of the transformer 3 are significantly higher than Vcc, Vf19, and Vf5, Equations (2) and (3) can be approximated to Equations (4) and (5) as follows.
(42)
(43) Furthermore, since vc(t)=0 is established under a condition where the capacitor 4 is not charged with the charges, Equations (4) and (5) can be approximated to Equations (6) and (7) as follows. It should be noted that v(t)/R in Equation (6) corresponds to the flowing current by the capacitor 4 when the voltage generated in the secondary coil of the transformer 3 is positive, and ((Rd+Rp)/RdRp)v(t) in Equation (7) corresponds to the flowing current by the capacitor 4 when the voltage generated in the secondary coil is negative. To distinguish the currents from each other, the currents can also be respectively referred to as a first current and a second current. In addition, the time of 0 to ta corresponds to the time when the capacitor 4 is charged by the first current flowing when the positive voltage is generated in the secondary coil, and the time of ta to tb corresponds to the time when the capacitor 4 is charged by the second current flowing when the negative voltage is generated in the secondary coil. A state in which Equation (6) and Equation (7) become equal to each other means that a magnitude relationship between a first current value and a second current value is opposite to a magnitude relationship between the time of 0 to ta and the time of ta to tb. In a case where the time of 0 to ta and the time of ta to tb are set to be the same, the resistance value of the resistor 18 may be determined in a manner that the relationship between the first current value and the second current value becomes equal to each other.
(44) In addition, a waveform illustrated in
(45)
(46) Herein, since the condition where the capacitor 4 is not charged is Qca=Qcb, from Equations (6) and (7) in the waveform of
(47)
(48) When the resistance value R is determined as represented by Equation (8), the total amount of charges moving in the capacitor 4 per one cycle of an alternating-current waveform of
(49) When the configuration of the present exemplary embodiment is adopted as described above, the charging to the capacitor 4 can be suppressed to be low or adjusted, and it is possible to further suppress the magnitude of the output from the secondary coil of the transformer 3 to be low. In addition, the increase in the sizes of the transformers 3 and 11 and the driver circuit can be suppressed, which can lead to the small-sized low-cost power supply apparatus. It is also possible to obtain an appropriate resistance value at which the charging to the capacitor 4 can be further reduced by the setting method described with reference to Equations (1) to (8).
(50) Second Exemplary Embodiment
(51) According to the configuration of the first exemplary embodiment, in a case where the high voltage generated in the secondary coil of the transformer 3 is constant, the average current (charging) to the capacitor 4 can be set as zero or a value close to zero. However, a density of a formed image fluctuates due to a characteristic change of the image forming apparatus itself, an operational environment change, or the like in actuality, and the charging bias may be changed to correct the fluctuation in some cases. For example, in contrast to the charging voltage of 900 V at an assumed normal state, the charging voltage is changed to 1200 V in a low temperature low humidity environment. On the other hand, the charging voltage is changed to 800 V, for example, in a high temperature high humidity environment. In these cases, since the voltage generated in the secondary coil of the transformer 3 is changed, the imbalance occurs or increases, and an issue may occur that a charging pressure of the capacitor 4 increases.
(52)
(53)
(54) It should be noted that how a value of Vc is determined is previously set depending on the characteristics of the image forming apparatus and the toner, the operational environment of the image forming apparatus, a situation of a use history, or the like, and these setting values are stored in a memory which is not illustrated in the drawing in the controller 1. The controller 1 changes the on time by appropriately determining the situation on the basis of a detected value, a counted value, or the like and reading an appropriate setting value from the memory.
(55) First, when the voltage generated in the secondary coil of the transformer determines the resistance value of the resistor 18 with respect to the waveform of
(56) However, when the charging bias is changed due to the density fluctuation or the like and the voltage generated in the secondary coil of the transformer is set to have the waveform of
(57)
(58) At this time, Qcc>Qcd is established due to Vb>Vc, that is, the charging amount of the capacitor 4 in
(59) On the other hand, according to the configuration of the present exemplary embodiment, when the on/off timings of the transistor 20 are controlled by the controller 1, the average current to the capacitor 4 can be set as zero even when the voltage generated in the secondary coil of the transformer 3 is changed. Hereinafter, descriptions will be provided of a method of determining the on/off timings of the transistor 20 in a case where the resistance value of the resistor 18 is determined by Equation (8).
(60) First, in a case where the voltage generated in the secondary coil of the transformer 3 has the waveform of
(61) On the other hand, in a case where the charging bias is changed due to the density change or the like and the voltage generated in the secondary coil of the transformer 3 is set to have the waveform of
(62)
(63) On the other hand, since charges Qcf to be charged in the capacitor 4 during the period of t=ta to tb is represented by Equation (10), an equation (13) is established from Equation (12) and Equation (10), and the resistance value of the resistor 18 is obtained by the following Equation (14). In this manner, when the transistor 20 is turned off at the timing represented by Equation (11), the total amount of charges moving in the capacitor 4 can be set as zero per one cycle of the high voltage generated in the secondary coil of the transformer 3. Therefore, it is possible to suppress the charging of the capacitor 4.
(64)
(65) It should be noted that, in a case where Vb<Vc is established, a mode may be also adopted in which an integral time (charging time of the capacitor 4) in Equation (10) is set to be short as in t=ta to (Vb/Vc)tb, and the integral time during the period in which the positive voltage is generated on the cathode side of the diode 15 is set as t=0 to ta. In this case, a transistor that interrupts the current illustrated in
(66) However, in a case where the controller 1 performs the on/off control of the transistor 21 as described above, when the transistor is turned off, the supply of the charging voltage is stopped, or the voltage is not detected by the voltage detection circuit 9. This configuration is not preferably adopted in which the supply of the charging voltage is specified in view of the image quality unless an auxiliary capacitor or the like that turns off the charging voltage is separately arranged, for example.
(67) In contrast to this, when the above-described timing to is set in accordance with the maximum value of Vc that may be set in the apparatus, the period in which the positive voltage is generated on the cathode side of the diode 15 is changed in accordance with a change (decrease) in the peak Vc, and an integrated value represented by Equation (12) can be controlled. That is, it can be mentioned that the controller 1 preferably performs the switching control of the transistor 20 in a manner that the current is caused to flow from the resistor 18 to the ground (reference) for a time in accordance with the peak value of the negative voltage generated on the secondary coil of the transformer 3 after the reduction.
(68) When the configuration of the present exemplary embodiment is adopted as described above, even in a case where the charging bias is changed due to the density adjustment or the like, it is possible to suppress the charging to the capacitor 4, and the small-sized low-cost high voltage power supply can be realized.
(69) Third Exemplary Embodiment
(70) According to the above-described respective exemplary embodiments, a case including the current from the voltage detection circuit 9 has been described as the path for the current flowing through the capacitor 4 when the negative voltage is generated on the cathode side of the diode 15, but the configuration is not limited to this. For example, in a case where the configuration of the voltage detection circuit 9 is omitted too, it is possible to determine the appropriate resistance value of the resistor 18 similarly as in the first and second exemplary embodiments.
(71) Specifically, when a term including Rd is deleted from Equation (7) according to the first exemplary embodiment, Equation (8A) is obtained, and a resistance having the resistance value obtained from this can be applied to the resistor 18 of
(72)
(73) In the case of the second exemplary embodiment, when an equation obtained by deleting the term including Rd from the right side of Equation (10) is replaced with the right side of Equation (13), Equation (14A) is obtained. A resistance having the resistance value obtained from this can be applied to the resistor 18 of
(74)
(75) While the disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(76) This application claims the benefit of Japanese Patent Application No. 2017-154665 filed Aug. 9, 2017, which is hereby incorporated by reference herein in its entirety.