Drive mechanism for driving a heald frame of a weaving machine
10501872 ยท 2019-12-10
Assignee
Inventors
- Dirk Sampers (Oostvleteren, BE)
- Chris Noppe (Ingelmunster, BE)
- Emmanuel Delboo (Ypres, BE)
- Sven Cafmeyer (Ypres, BE)
- Marc Adriaen (Hollebeke, BE)
Cpc classification
D03C2700/0183
TEXTILES; PAPER
International classification
Abstract
A drive mechanism for driving a heald frame of a weaving machine, the drive mechanism having a crank rotating about a crank axis, a coupling rod, and a swivel lever having a first arm and a second arm, the coupling rod is linked to the first arm of the swivel lever by a second hinged joint adjustable with respect to the first arm of the swivel lever, wherein in at intended locations of the second hinged joint with respect to the first arm of the swivel lever, the second hinged joint is situated on an arc of an imaginary circle when the swivel lever is in a central position between the upper position and the lower position, wherein the imaginary circle has a radius that is equal to the distance between the first hinged joint and the second hinged joint, and the imaginary circle has a center that coincides with the crank axis.
Claims
1. A drive mechanism for driving a heald frame of a weaving machine, the drive mechanism comprising a crank rotating about a crank axis, a coupling rod, and a swivel lever having a first arm and a second arm, wherein the swivel lever is swivelable to-and-fro about a swivel axis between an upper position and a lower position, wherein the coupling rod is linked to the crank by a first hinged joint, which first hinged joint is eccentric to the crank axis, and the coupling rod is linked to the first arm of the swivel lever by a second hinged joint, and wherein a location of the second hinged joint is adjustable with respect to the first arm of the swivel lever, wherein in all intended locations of the second hinged joint with respect to the first arm of the swivel lever, the second hinged joint is situated on an arc of an imaginary circle when the swivel lever is in a central position between the upper position and the lower position, wherein the imaginary circle has a radius (R) that is equal to the distance (L) between the first hinged joint and the second hinged joint, and the imaginary circle has a center that coincides with the crank axis.
2. The drive mechanism according to claim 1, wherein the first arm of the swivel lever is curved and the location of the second hinged joint is adjustable along the first arm, wherein a curvature of the first arm is chosen so that upon adjusting of the location of the second hinged joint along the first arm, the second hinged joint remains situated on the arc of the imaginary circle when the swivel lever is in a central position between the upper position and the lower position.
3. The drive mechanism according to claim 2, wherein the coupling rod is mounted to the first arm by means of a mounting element, wherein the mounting element is slidably mounted to the first arm and fixable in a mounting position at the first arm, and wherein the coupling rod is mounted to the mounting element by the second hinged joint.
4. The drive mechanism according to claim 1, wherein the second arm extends horizontally when the swivel lever is arranged in the central position between the upper position and the lower position.
5. The drive mechanism according to claim 1, wherein a sensor device is provided for detecting a state at which the swivel lever reaches the central position between the upper position and the lower position, wherein preferably the sensor device comprises at least three members comprising both a target set with one or more targets and a detector set with one or more detectors, wherein one of the detector set and the target set is arranged on the swivel lever and the other one is arranged stationary on the weaving machine, wherein targets of the target set and/or detectors of the detector set have different properties for generating a first signal when approaching the central position from the upper position or when departing from the central position towards the upper position and for generating a second signal when approaching the central position from the lower position or when departing from the central position towards the lower position, wherein the second signal differs from the first signal.
6. A shed-forming device with a number of heald frames and an equal number of drive mechanisms according to claim 1, wherein each drive mechanism comprises a crank, a coupling rod and a swivel lever, and wherein one drive mechanism is assigned to each heald frame.
7. The shed-forming device according to claim 6, wherein each crank is driven by an individual drive motor.
8. The shed-forming device according to claim 6, wherein the crank axes of the drive mechanisms are arranged in parallel in their length direction, but offset from each other in the axial direction and/or perpendicular to the axial direction.
9. The shed-forming device according to claim 8, wherein the shed-forming device comprises at least one pair of drive mechanisms having axially aligned crank axes.
10. A method for adjusting a stroke of a heald frame of a weaving machine, wherein the heald frame is driven by a drive mechanism comprising a crank rotating about a crank axis, a coupling rod, and a swivel lever having a first arm and a second arm, wherein the swivel lever is swivelable to-and-fro about a swivel axis between an upper position and a lower position, and wherein the coupling rod is linked to the crank by a first hinged joint, which first hinged joint is eccentric to the crank axis, and the coupling rod is linked to the first arm of the swivel lever by a second hinged joint, the method comprising adjusting a location of the second hinged joint with respect to the first arm of the swivel lever, wherein the location of the second hinged joint is adjusted in such way that the second hinged joint remains situated on an arc of an imaginary circle when the swivel lever is in a central position between the upper position and the lower position, wherein the imaginary circle has a radius (R) that is equal to the distance (L) between the first hinged joint and the second hinged joint, and the imaginary circle has a center that coincides with the crank axis.
11. The method according to claim 10, wherein the first arm of the swivel lever is curved and the location of the second hinged joint is adjusted along the first arm, wherein a curvature of the first arm is chosen so that upon adjusting the location of the second hinged joint along the first arm the second hinged joint is moved along the arc of the imaginary circle.
12. The method according to claim 10, wherein during an adjustment of the location of the second hinged joint, the crank is held in position and the swivel lever is moved with respect to the crank, wherein preferably after adjusting the location of the second hinged joint the crank is driven to move the swivel lever into a measuring position, in particular into the central position between the upper position and the lower position, for a synchronization with a main shaft of the weaving machine.
13. The method according to claim 10, wherein a state is detected, when the swivel lever reaches the central position between the upper position and the lower position.
14. The method according to claim 13, wherein a first signal is generated by the sensor device when the swivel lever approaches the central position from the upper position or when the swivel lever departs from the central position towards the upper position and a second signal is generated by the sensor device when the swivel lever approaches the central position from the lower position or when the swivel lever departs from the central position towards the lower position, wherein the second signal differs from the first signal.
15. The method according to claim 13, wherein when the swivel lever is in the central position between the upper position and the lower position, a reference orientation of the crank is determined.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further characteristics and advantages of the invention will emerge from the following description of the embodiments schematically illustrated in the drawings. Throughout the drawings, the same elements will be indicated by the same reference numerals. In the drawings:
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DETAILED DESCRIPTION OF EMBODIMENTS
(15)
(16) The drive mechanism 2 for driving the heald frame 1 comprises a crank 3 rotating about a crank axis 4, a coupling rod 5, and a swivel lever 6. The swivel lever 6 is swivelable to-and-fro about a swivel axis 7 between an upper position and a lower position. The swivel lever 6 has a first arm 8, a second arm 9 and a third arm 10. The drive mechanism 2 further comprises a second swivel lever 11, that is swivelable to-and-fro about a second swivel axis 12 between an upper position and a lower position. The second swivel lever 11 is linked to the third arm 10 of the swivel lever 6 by means of a connecting rod 13 and driven by the swivel lever 6 to conjointly move with the swivel lever 6.
(17) The heald frame 1 is linked to the second arm 9 of the swivel lever 6 by means of a lifting rod 14 and a fixation element 15 that is guided in the weaving machine. The second swivel lever 11 is also linked via a lifting rod 14 and a fixation element 15 to the heald frame 1.
(18) The coupling rod 5 of the drive mechanism 2 is linked to the crank 3 by a first hinged joint 16, which first hinged joint 16 is eccentric to the crank axis 4. Further, the coupling rod 5 is linked to the first arm 8 of the swivel lever 6 by a second hinged joint 17.
(19) In the embodiment shown, a mounting element 18 is provided and the coupling rod 5 is mounted to the first arm 8 by means of a mounting element 18. The mounting element 18 is slidably mounted to the first arm 8 and fixable in a mounting position at the first arm 8. The coupling rod 5 is pivotally mounted to the mounting element 18 by the second hinged joint 17. For adjusting a stroke of the heald frame 1, a location of the second hinged joint 17 is adjustable with respect to the first arm 8 of the swivel lever 6 by moving the mounting element 18 along the first arm 8. The closer the mounting element 18 and, hence, the location of the second hinged joint 17 is moved towards the swivel axis 7, the larger the stroke of the heald frame 1. The farther the mounting element 18 and, hence, the location of the second hinged joint 17 is moved away from the swivel axis 7, the smaller the stroke of the heald frame 1.
(20) In the embodiment shown, the first arm 8 of the swivel lever 6 is curved and the location of the second hinged joint 17 is adjustable along the first arm 8 by sliding the mounting element 18 along the first arm 8. A curvature of the first arm 8 is chosen so that upon adjusting the location of the second hinged joint 17 along the first arm 8, the second hinged joint 17 remains situated on an arc of an imaginary circle 19 when the swivel lever 6 is in the central position, which imaginary circle 19 will be explained with reference to
(21)
(22) When changing the location of the second hinged joint 17 with respect to the swivel lever 6, the orientation or the relative angle of the crank 3 in a state at which the swivel lever 6 of the drive mechanism 2 is in its central position is also changed. Hence, after adjusting the location of the second hinged joint 17, a processing device 38 for the drive mechanism 2 needs to be calibrated again for a synchronization of the movement of the heald frame 1 with a main shaft of the weaving machine.
(23) In an alternative embodiment, during an adjustment of the location of the second hinged joint 17 for changing the stroke of the heald frame 1, the crank 3 is held in position and the coupling rod 5 is moved with respect to the swivel lever 6 and the crank 3. Hence, the swivel lever 6 is moved out of its central position.
(24) For a synchronization with the main shaft of the weaving machine, after adjusting of the location of the second hinged joint 17, the crank 3 in preferred embodiments is driven to move the swivel lever 6 into a measuring position 26 (indicated in
(25) In preferred embodiments, the measuring position is the central position of the swivel lever 6 between the upper position and the lower position. Using the central position is advantageous as in the area of the central position the swivel lever 6 is moved with a higher speed than at the extreme positions, this means compared to the extreme positions the swivel lever 6 is moved over a larger angular range for a given angular difference of the drive motor 31. This allows determining an encoder counter value of the drive motor 31 very accurately at a state when the measuring position is reached. As discussed above, with an appropriate geometry, the central position remains almost constant when changing the stroke. Hence, a sensor device 20 can be positioned stationary and there is no need to adjust the position of the sensor device 20 after changing the stroke.
(26) In one embodiment, a gear box 40 is arranged between the drive motor 31 and the crank 3. The gear box 40 has a transmission ratio of seven, this means the drive motor 31 makes seven revolutions per revolution of the crank 3, and the precision for determining an orientation of the crank 3 is seven times the precision for determining an angular difference of the drive motor 31 that is determined by the incremental encoder 39.
(27) Each measuring position between the upper position and the lower position of the swivel lever 6 is reached twice per revolution of the crank 3. Therefore, preferably provision is made to distinguish the two states when the measuring position is reached, this means two orientations of the crank 3.
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(29) The sensor device 20 comprises at least three members. In the embodiment of
(30) The first target 21 and the second target 22 have different properties for generating a first signal 24 when approaching the measuring position from the upper position or when departing from the measuring position towards the upper position and for generating a second signal 25 when approaching the measuring position from the lower position or when departing from the measuring position towards the lower position, wherein the second signal 25 differs from the first signal 24.
(31) In the embodiment shown, the first target 21 and the second target 22 are protrusions that differ in size, in particular in length along the movement path 42 of the targets 21, 22 with respect to the detector 23, which protrusions are provided on the edge 41 of the second arm 9 of the swivel lever 6 for generating binary signals that are different from each other, in particular the first signal 24 and the second signal 25 are both binary signals, wherein the first signal 24 and the second signal 25 differ in properties. The detector 23 is arranged stationary on the weaving machine. In the embodiment shown, in a state of the drive mechanism 2 at which the swivel lever 6 is arranged in the measuring position shown in
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(33) As shown in
(34) Depending on the direction of rotation of the swivel lever 6, the first target 21 or the second target 22 is moved first within the range of the detector 23 when moving the second arm 9 of the swivel lever 6 with the target set past the detector 23. Hence, depending on the direction of rotation of the swivel lever 6 the first signal 24 is generated before the second signal 25 or the first signal 24 is generated after the second signal 25. With the information about the arrangement of the first target 21 and the second target 22 on the swivel lever 6, the sensor device 20 allows for a determination of a direction of rotation of the swivel lever 6 from the signal course 43, as shown in
(35) In addition, the signal course 43 of the sensor device 20 may also be used for determining a stroke of a heald frame with sufficient accuracy. In an embodiment, the stroke of the heald frame 1 is determined using the first signal 24 and the second signal 25.
(36) For determining the stroke, the angular position or orientation of the crank 3 and/or an encoder counter value of the drive motor 31 driving the crank 3 when reaching each of a measuring position 26, an outer edge 35 of the first signal 24, this means the edge of the first signal 24 that is further away from the determined measuring position 26, and an outer edge 37 of the second signal 25, this means the edge of the second signal 25 that is farther away from the determined measuring position 26, are determined, and the angular difference and/or the difference in encoder count values for moving from the measuring position 26 to the outer edge 35 of the first signal 24 and from the measuring position 26 to the outer edge 37 of the second signal 25 is calculated. The difference in actual size, in particular the difference in actual length of the first target 21 and the second target 22 is known. Hence, using the determined angular difference and/or the calculated difference in encoder count values, the above known difference in the actual sizes as well as known geometrical lengths and angles of the drive mechanism 2, the stroke can be determined. As alternative, the stroke can be determined from the angular difference and/or the calculated difference in encoder count values based on a movement between both outer edges 35 and 37 and/or based on a movement between both inner edges 34 and 36.
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(38) In order to allow for a high flexibility, each heald frame 1 of a weaving machine is provided with an assigned drive mechanism 2, wherein all cranks 3 of the drive mechanisms are driven by an assigned drive motor 31.
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(40) Hereby, the signals of the sensor device 20, in particular the signals of the detectors 23.1 to 23.16 that respectively are assigned to a crank 4.1 to 4.16, are transmitted to a drive motor 31.1 to 31.16 drivingly coupled to the crank 3.1 to 3.16 of the drive mechanism 2.1 to 2.16, and the drive motor 31.1 to 31.16 is driven towards the measuring position to synchronize the drive mechanism 2.1 to 2.16 with the main shaft of the weaving machine. As the swivel lever 6.1 to 6.16 reaches the central position twice per revolution of the crank axis 4.1 to 4.16, there are two states per revolution of the crank axis 4.1 to 4.16 to synchronise the drive mechanism 2.1 to 2.16 with the main shaft of the weaving machine. In
(41) As the geometry, in particular the length of the coupling rods 5.1 to 5.16 and hence, the distance of the first hinged joint 16.1 to 16.16 and the second hinged joint 17.1 to 17.16 differs for different drive mechanisms 2.1 to 2.16, the swivel levers 6.1 to 6.16 are individually designed for each drive mechanism 2.1 to 2.16. However, due to the arrangement in pairs for two drive mechanisms 2.1 to 2.16 of a common pair of drive mechanisms 2.1 to 2.16, elements of identical design can be used for some of the drive mechanisms 2.1 to 2.16. Hereby all swivel levers 6.1 to 6.16 are swivelable about a same swivel axis 7. As in a weaving machine the heald frames that are located farther away from the fell line need to move over a larger stroke in order to form a weaving shed, it is advantageous that the length of the cranks for the heald frames that are located farther away from the fell line increases. For example the cranks 4.1 to 4.4 have a same length, the cranks 4.5 to 4.8 are somewhat longer, the cranks 4.9 to 4.12 are still somewhat longer and the cranks 4.13 to 4.16 are the longest, as can be seen in
(42) In
(43) In the context of the application the first arm 8 and the second arm 9 are defined for indicating a different function. Of course in an alternative embodiment the first arm 8 and the second arm 9 can be carried out in one piece.
(44) The drive mechanism, the shed-forming device and the method according to the invention are not limited to the embodiments described by way of example and illustrated in the drawings. Alternatives and combinations of the described and illustrated embodiments that fall under the claims are also possible.