Hydraulic module with switch valve for controlling a hydraulic fluid flow of a connecting rod for an internal combustion engine with variable compression and connecting rod
10502128 ยท 2019-12-10
Assignee
Inventors
Cpc classification
F02B75/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30505
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/41545
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/41509
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/3059
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30525
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B75/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydraulic module with a switch valve for controlling a flow of a hydraulic fluid in a connecting rod for an internal combustion engine with variable compression with an eccentric element adjustment arrangement for adjusting an effective connecting rod length, wherein the eccentrical element adjustment arrangement includes a first cylinder and a second cylinder configured as hydraulic chambers, wherein a first inlet is provided for feeding the hydraulic fluid into the first cylinder and a second inlet is provided for feeding the hydraulic fluid into the second cylinder, wherein a first outlet is provided for draining the hydraulic fluid from the first cylinder and a second outlet is provided for draining the hydraulic fluid from the second cylinder wherein a first check valve is associated with the first cylinder and a second check valve is associated with the second cylinder.
Claims
1. A hydraulic module with a switch valve for controlling a flow of a hydraulic fluid in a connecting rod for an internal combustion engine with variable compression with an eccentrical element adjustment arrangement for adjusting an effective connecting rod length, wherein the eccentrical element adjustment arrangement includes a first cylinder and a second cylinder configured as hydraulic chambers, wherein a first inlet is provided for feeding the hydraulic fluid into the first cylinder and a second inlet is provided for feeding the hydraulic fluid into the second cylinder, wherein a first outlet is provided for draining the hydraulic fluid from the first cylinders and a second outlet is provided for draining the hydraulic fluid form the second cylinder, wherein a first check valve is associated with the first cylinder and a second check valve is associated with the second cylinder, wherein the first check valve is arranged in the first inlet and facilitates feeding the hydraulic fluid into the first cylinder and prevents draining the hydraulic fluid from the first cylinder, wherein the second check valve is arranged in the second inlet and facilitates feeding the hydraulic fluid into the second cylinder and prevents draining the hydraulic fluid from the second cylinder, wherein the switch valve includes a piston which is displaceable into a first switching position or a second switching position, and wherein the first cylinder and the second cylinder are connected so that hydraulic fluid is conductible in the first switching position from the first cylinder into the second cylinder, and wherein a supply conduit from the switch valve into a bearing shell of the connecting rod includes a second aperture configured as a second throttle through which the hydraulic fluid can drain in a throttled manner and is suction feedable in a throttled manner in the first switching position.
2. The hydraulic module according to claim 1, wherein the hydraulic fluid is conductible in the second switching position from the second cylinder into the first cylinder.
3. The hydraulic module according to claim 1, wherein the outlet of the second cylinder includes at least one first aperture configured as a throttle.
4. The hydraulic module according to claim 1, wherein at least one of the first check valves or the second check valve or the at least one first aperture is integrated into the switch valve.
5. The hydraulic module according to claim 4, wherein at least one of the first check valve and the second check valve includes an essentially annular band element with a circumference and configured as a closure element, wherein the essentially annular band element envelops the housing of the switch valve at least partially with the circumference and is at (east partially supported at the housing and closes at least one opening of the housing in a closed position of the check valve.
6. The hydraulic module according to claim 5, wherein the at least one first check valve and the at least one second check valve opens in a radially outward direction.
7. The hydraulic module according to claim 1, wherein the switch valve is configured as a 3/2 way valve.
8. The hydraulic module according to claim 1, wherein the first inlet and the first outlet of the first cylinder is configured as a conduit in the switch valve, or wherein the second inlet and the second outlet of the second cylinder is configured as a conduit in the switch valve.
9. A connecting rod for an internal combustion engine with variable compression with an eccentrical element adjustment device for adjusting an effective connecting rod length with a hydraulic module according to claim 1.
10. A hydraulic module with a switch valve for controlling a flow of a hydraulic fluid in a connecting rod for an internal combustion engine with variable compression with an eccentrical element adjustment arrangement for adjusting an effective connecting rod length, wherein the eccentrical element adjustment arrangement includes a first cylinder and a second cylinder configured as hydraulic chambers, wherein a first inlet is provided for feeding the hydraulic fluid into the first cylinder and a second inlet is provided for feeding the hydraulic fluid into the second cylinder, wherein a first outlet is provided for draining the hydraulic fluid from the first cylinders and a second outlet is provided for draining the hydraulic fluid form the second cylinder, wherein a first check valve is associated with the first cylinder and a second check valve is associated with the second cylinder, wherein the first check valve is arranged in the first inlet and facilitates feeding the hydraulic fluid into the first cylinder and prevents draining the hydraulic fluid from the first cylinder, wherein the second check valve is arranged in the second inlet and facilitates feeding the hydraulic fluid into the second cylinder and prevents draining the hydraulic fluid from the second cylinder, wherein the switch valve includes a piston which is displaceable into a first switching position or a second switching position, and wherein the first cylinder and the second cylinder are connected so that hydraulic fluid is conductible in the first switching position from the first cylinder into the second cylinder, wherein a supply conduit of the switch valve includes a second aperture configured as a second throttle through which the hydraulic fluid can drain in a throttled manner and is suction feedable in a throttled manner in the first switching position and wherein a third check valve is provided in the supply conduit parallel to the second aperture wherein the third check valve facilitates feeding hydraulic fluid into the switch valve and prevents an outflow of the hydraulic fluid.
11. The hydraulic module according to claim 10, wherein the third check valve includes an essentially annular band element configured as a closure element which is at least partially supported at a housing of the switch valve and which closes at least one first opening of the housing in a closed position of the check valve.
12. The hydraulic module according to claim 11, wherein the check valve is arranged in an interior of the housing of the switch valve and opens in a radially inward direction.
13. The hydraulic module according to claim 11, wherein the essentially annular band element includes a radial bore hole that is configured as the second aperture and arranged on a circumference of the essentially annular band element.
14. The hydraulic module according to claim 11, wherein the essentially annular band element (46) includes a notch that is oriented towards a circumference of the essentially annular band element (46) and configured as the second aperture (19).
15. The hydraulic module according to claim 11, wherein the housing includes a notch oriented towards a circumference of the band element and configured as the second aperture.
16. The hydraulic module according to claim 10, wherein the aperture and the third check valve are provided as a combined element.
17. The hydraulic module according to claim 10, wherein the third check valve is configured as a ball check valve and arranged in the housing of the switch valve and the housing includes a notch that extends parallel to a hydraulic fluid path of the check valve and that is configured as the second aperture.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages can derived from the subsequent drawing description. In the drawing embodiments of the invention are schematically illustrated. The drawing, the description and the claims include numerous features in combination. A person skilled in the art will advantageously view the features also individually and will combine them into additional useful combinations, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(31) In the drawings figures like or similar components are designated with identical reference numerals. The drawing figures show exemplary embodiments and do not limit the spirit and scope of the invention.
(32)
(33) The dashed hydraulic module 10 includes a switch valve 9 for controlling a hydraulic fluid flow of the connecting rod 1 for an internal combustion engine with variable compression with an eccentrical element adjustment arrangement for adjusting an effective connecting rod length. The eccentrical element adjustment arrangement includes a first cylinder 2 and second cylinder 3 configured as hydraulic chambers, wherein the an inlet 4, 5 for feeding hydraulic fluid into the cylinders 2, 3 as well as an outlet 7, 8 for draining hydraulic fluid from the cylinders 2, 3 is provided. The inlets 4, 5 and the switch valve 9 are connected with a supply conduit 6 of the connecting rod 1. The inlets 4, 5 and the outlets 7, 8 respectively lead into the cylinders 2, 3 as a common conduit 12, 13.
(34) The switch valve 9, which is subsequently described in more detail and illustrated in the subsequent figures in more detail includes a movable piston 11 which is optionally displaceable into the first switching position S1 or the second switching position S2 wherein the cylinders 2, 3 are connected so that hydraulic fluid is conductible in the first switching position S1 from the first cylinder 2 into the second cylinder 3 and in the second switching position S2 hydraulic fluid is conductible from the second cylinder 3 into the first cylinder 2.
(35) Thus, the first cylinder 2 represents a hydraulic chamber on the gas force side (GKS) of the connecting rod 1, whereas the second cylinder 3 represents a hydraulic chamber on the mass force side (MKS) of the connecting rod 2.
(36) A check valve 14, 15 respectively arranged in the inlets 4, 5 is associated with the cylinders 2, 3, wherein the check valve facilitates feeding hydraulic fluid into the cylinders 2, 3 and prevents draining hydraulic fluid from the cylinders 2, 3.
(37) During the switching process from .sub.high to .sub.low as illustrated in
(38) When switching from .sub.low (S1) to .sub.high (S2) as illustrated in
(39) The diameters of the apertures 19, 20 are selected so that the switching process from .sub.low to .sub.high is sufficiently slow to prevent damages to the connecting rod 1, wherein a sufficient preloading of the MKS-chamber 3 is simultaneously set for the switching process into the opposite direction.
(40) The hydraulic concept according to the invention provides that the system is provided in a hydraulically preloaded condition in the switching position .sub.low. This means that the hydraulic fluid from the larger GKS-chamber 2 is conducted directly into the MKS-chamber 3 wherein superfluous hydraulic fluid is drained through an aperture configured as a throttle into the bearing shell.
(41) It is simultaneously provided for the switching process from .sub.low to .sub.high that the system is always supplied with a sufficient amount of hydraulic fluid so that the pressure does not drop too far since a pressure drop would immediately cause air to gas out of the hydraulic fluid which makes the system loose its hydraulic preload. This can cause an undesirable destabilization of the lever system. This means that the lever of the eccentrical element adjustment arrangement can cover a large amplitude during a revolution of the crank shaft wherein the large amplitude leads to almost un dampened impacts of pistons 22, 23 at a chamber base or at the oil column and eventually causes very large pressure spikes in the system. The pistons 22, 23 are connected with a lever 49 of the eccentrical element adjustment arrangement through eccentrical element rods 24, 25.
(42) The system is overall connected so that a control by the hydraulic module 10 is possible, wherein the control includes all functional components including the switch valve 9 and check valves 14, 15. The hydraulic diagram illustrated in
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(44) An additional check valve 26 is provided parallel to the aperture 19 as a throttle in the supply conduit 17.
(45) In the position .sub.low the GKS drain bore hole 7 is ideally connected un throttled with the supply conduit 6 within the switch valve 9. The high pressure level on the GKS side is used and moved upstream of the MKS-check valve 15. This pressure level is typically much greater than the pressure level from the supply conduit 6 and generates a basic pressure level in the MKS-chamber 3 which increases stiffness of the chamber 3 and thus position stability in the position .sub.low. This effect is only provided when the GKS-chamber 2 is larger than the MKS-chamber 3. This means, however, that the differential volume has to be conducted into the bearing shell 3 of the connecting rod 1 since a complete adjustment is not possible otherwise. Draining is only possible through the throttle bore hole in the supply side check valve 26 and thus limits a volume flow, thus an adjustment speed from .sub.high to E.sub.low.
(46) For the switching process from .sub.high to .sub.low there is no difference to the first embodiment of the hydraulic diagram according to
(47) In the opposite adjustment direction from .sub.low to .sub.high hydraulic fluid can be suctioned pulled into the system also through the additional check valve 26 which is indicated by the arrow 28. This prevents that the system draws air through the leakages or a vacuum is pulled in the GKS chamber 2. This condition is considered problematic since very large undesired adjustment angles can be created at the lever 49.
(48) In the switching position .sub.high the MKS drain bore hole 8 is connected with the supply conduit 6. Draining hydraulic fluid from the MKS-chamber 3 can be absorbed again directly by the GKS-chamber 2 through the check valve 14. When the MKS-chamber volume is smaller than the GKS-chamber volume a differential volume is fed through the supply side check valve 26. The MKS drain is provided throttled so that the adjustment speed from E.sub.low to .sub.high is limited. In .sub.high the GKS-drain bore hole 7 is closed.
(49) Hydraulic fluid coming from leakage at the shoulder piston 11 of the switch valve 9 can drain easily through bore holes 51 in the closure covers 50 in a direction towards the tank drain.
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(51) The hydraulic module 10 with a switch valve 9 for controlling a hydraulic fluid flow of a connecting rod 1 for an internal combustion engine with variable compression with an eccentrical adjustment arrangement includes a displaceable piston 11 of the switch valve 9 which is optionally displaceable into a first switching position S1 or a second switching position S2. Thus hydraulic fluid can be conducted in the first switching position S1 form the first cylinder 2 into the second cylinder 3 and in the second switching position S2 the hydraulic fluid is conductible from the second cylinder 3 into the first cylinder 2. The switch valve 9 is configured as a 3/2 way valve.
(52) The two check valves 14, 15 and the aperture 20 are integrated into the switch valve 9. The check valves 14, 15 include an essentially annular band element 47, 48 as a closure element with a circumference which at least partially envelops the housing 30 of the switch valve 9 at its circumference and which is at least partially supported at the housing 30. The band element 47, 48 respectively closes openings 45, 40 of the housing 30 in a closed position. Thus, the check valves 14, 15 open in a radially outward direction.
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(54) As evident from the drawing figures the inlets and outlets are combined so that only three connections 17, 31, 32 are provided. This means all three connections 17, 31, 32 are respectively used as an inlet as well as an outlet.
(55) The piston 11 of the hydraulic module 10 is configured as a shoulder piston which is in the illustrated switching position S1 (.sub.low) in its right end position in the drawing figure. The piston 11 is provided axially movable in a running bushing 34 that is arranged in the housing 30.
(56) In particular from
(57) Through the illustrated end position of the piston 11 hydraulic fluid can flow from the first cylinder 2 through the rotation safety 36 and an opening 37 of the running bushing 34 into an annular space 38 that envelops the piston 11. This annular space 38 is connected with an undercut 39 of the housing 30 which advantageously covers 286 of an inner circumference of the housing 30. The undercut 39 is connected through openings 40 in the housing 30 with the annular groove 33 and the hydraulic fluid opens the check valve 15.
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(59) The check valve 26 is combined in this embodiment with an aperture 19 that forms a throttle wherein the aperture 19 is formed by a bore hole 41 through which hydraulic fluid can flow in a throttled manner in the illustrated position through openings 43 of the housing 30 into the supply conduit 6 of the connecting rod 1 (arrow 42). The check valve 26 thus remains closed and prevents hydraulic fluid from draining.
(60) In an alternative embodiment the check valve 26 can be configured as a ball check valve and can be arranged in the housing 30 of the switch valve 9 wherein the housing 30 can have a notch that is oriented parallel to the hydraulic fluid path of the check valve 26 and forms an aperture 19.
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(62) In an alternative embodiment the housing 30 can include a notch oriented towards a circumference of the band element 46 as an aperture 19.
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(64) The switch valve 9 functions analogous to the known bi-stable switch of DE 10 2013 107 127 A1, this means the piston 11 has two end position and thus respectively closes a conduit to the cylinders 2, 3. When the gallery pressure which is applied to a first pressure surface of the piston 11 in .sub.high exceeds a pre-determined value the piston 11 starts to move. After a predetermined travel path a second pressure surface is added and the piston 11 leaps into the end position .sub.low. The pressure that is required to shift the piston 11 back is much lower than the pressure that is required to move the piston in E.sub.low. Thus, a range is generated in which both piston positions are held in a stable manner (bi-stable range).
(65) In both piston positions the outward opening check valves 14, 15 are connected in the GKS- and the MKS-ring channel 31, 32 with the supply conduit 17 which is facilitated by the 286 undercut of the housing 30. The band check valves 14, 15 are positioned secured against rotation by the position rings or rotation safeties 35, 36 and radially flow impacted by the bore holes or openings 40, 45. The position rings 35, 36 include a bore hole through which hydraulic fluid can flow from the cylinders 2, 3 back into the hydraulic module 10.
(66) Through the 286 undercut the inlets 4, 5 and the outlets 7, 8 are geometrically separated from each other. The running bushing 34 is pressed into the housing 30.
(67) The band elements 46 of the band-check valves 14, 15 are axially supported rather tightly since the hydraulic fluid can flow tangentially past an inner radius of the band check valves 14, 15 that are bent open by the pressure.
(68) Behind the inlet of the supply conduit 6 a band check valve 26 with a bore hole 41 is arranged in the band element 46 wherein the band check valve is arranged so that it opens in inward direction. This lets hydraulic fluid flow from the oil gallery into the hydraulic module 10 but lets the hydraulic fluid flow out in a throttled manner only as a function of a size of the bore hole 41 from the hydraulic module 10.
(69) The band check valve 26 is arranged in an undercut in the housing 30 and seals an annular smaller undercut. This undercut provides independently from an annular orientation of the band check valve 26, which is not secured against rotation, that the drain bore hole is always connected with the supply conduit 6 of the connecting rod 1. The band-check valve 26 is impacted by an asymmetrical flow so that the band-check valve 26 is pressed into a position. This has an advantage over a symmetrical flowing of the band-check valve 26 from all sides in that tumbling is prevented. The band check 26 has a rather large axial clearance in the undercut so that the hydraulic fluid can flow past the band check valve 26 laterally.
(70) The connecting rod 1 according to the invention advantageously requires only three hydraulic fluid conduits in the connecting rod base element so that fabrication is simplified. Furthermore only a 3/2 way valve is required in the switch valve 9 in the hydraulic module 10 which simplifies the engineering design of the connecting rod 1 considerably. The MKS-hydraulic chamber 3 can be preloaded by the GKS-hydraulic chamber 2 in the first switching position S1 with low compression .sub.low. Advantageously only differential volumes of hydraulic fluid between the GKS- and MKS-hydraulic chamber 2, 3 are exchanged with the bearing shell of the connecting rod 1. This means no additional hydraulic fluid flows through the hydraulic fluid conduits in the bearing shells. Check valves 14, 15 and throttles 19, 20 can be advantageously integrated into the engineering design of the hydraulic module 10. The hydraulic diagram for both variants without or with additional check valve 26 can be arranged in a hydraulic module 10.