Hydraulic limited differential slip
10502302 ยท 2019-12-10
Inventors
Cpc classification
F04C14/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2048/385
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H48/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C14/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A positive displacement pump for hydraulic limited differential comprises a first external gear and a second external gear juxtaposed inside a casing, wherein one or more outer teeth sections of the external gear are tangential to the casing. The casing is filled with a fluid via an opening and sealed using a plug member on both sides to define a fluid tight sealing configuration and a pair of shafts are configured to couple the first external gear and the second external gear. The clockwise rotation of the first external gear is configured to drive the second external gear in counter clockwise direction in the casing to allow the movement of the fluid inside the casing via one or more countersinks to create a pressure difference for internal circulation of the fluid in the permitted gaps to control the differential slip for increasing the stability of the driving vehicle.
Claims
1. A positive displacement pump for hydraulic limited differential in a vehicle, comprises: a first external gear and a second external gear juxtaposed inside a casing, wherein one or more outer teeth sections of the external gears are tangential to the casing; a crown wheel is configured to encompass the casing and takes a receiving force from a pinion to drive axle shafts of the vehicle via the positive displacement pump; wherein the casing is filled with a fluid via an opening and sealed using a plug member on both sides to define a fluid tight sealing configuration; a pair of shafts are configured to couple the first external gear and the second external gear, wherein the clockwise rotation of the first external gear is configured to drive the second external gear in counter clockwise direction in the casing to allow movement of the fluid inside the casing; and a channel is disposed in the casing configured to connect one or more countersinks created on all sides of the first external gear and the second external gear respectively, wherein the movement of the fluid in the casing creates a pressure difference in the countersinks to circulate the fluid internally via permitted gaps and slips to control a differential slip.
2. The positive displacement pump of claim 1, wherein the fluid is an oil having a predetermined viscosity based on a configuration of the pump.
3. The positive displacement pump of claim 1, wherein the fluid is configured to move from a high-pressure countersink to a low-pressure countersink to create the pressure difference to cause internal circulating of the fluid during the movement of the vehicle.
4. The positive displacement pump of claim 1, wherein the amount of fluid movement from a high-pressure countersink to a low-pressure countersink is directly proportional to the rate of the differential slip in the vehicle.
5. The positive displacement pump of claim 1, wherein an inlet and an outlet in the casing for the movement of the fluid is closed to control the differential slip based on the internal circulation of fluid by the pump.
6. The positive displacement pump of claim 1, wherein a coupling is configured to seal the opening to caulk the space inside the casing.
7. The positive displacement pump of claim 1, wherein a pair of side gears mounted on a shaft extending from the first external gear and the second external gear and a pair of support gears are mounted on the axle shafts of the vehicle.
8. The positive displacement pump of claim 7, wherein one or more support gears are positioned concentrically with the crown wheel.
9. The positive displacement pump of claim 1, wherein the axle shafts of the vehicle are connected to support gears for transferring a traction force for differential adjustment to control the differential slip in the vehicle.
10. The positive displacement pump of claim 1, wherein the opening in the casing defines an entry and bleeding path for a flow of the fluid inside the casing.
11. The positive displacement pump of claim 1, wherein the channel is configured to connect a fluid inlet and outlet in the casing to define a closed circuit.
12. The positive displacement pump of claim 1, further comprises a valve disposed in the channel of a closed circuit configured to control the movement of the fluid inside the casing.
13. The positive displacement pump of claim 1, wherein the differential in the vehicle is locked when the internal circulation of the fluid in the pump is minimum.
14. The positive displacement pump of claim 1, wherein the differential in the vehicle is configured to be open when the channel is open for movement of the fluid based on the internal circulation of fluid by the pump.
15. A positive displacement pump for hydraulic limited differential in a vehicle, comprises: a first external gear and a second external gear juxtaposed inside a casing, wherein one or more outer teeth sections of the external gears are tangential to the casing; a crown wheel is configured to encompass the casing and takes a receiving force from a pinion to drive axle shafts of the vehicle via the positive displacement pump, wherein the axle shafts are configured to couple the first external gear and the second external gear; a pair of side gears mounted on a shaft extending from the first external gear and the second external gear and a pair of support gears are mounted on the axle shafts of the vehicle, wherein the support gears are coupled to the first external gear and the second external gear for concentric alignment with the crown wheel; wherein the casing is filled with a fluid via an opening and sealed using a plug member on both sides to define a fluid tight sealing configuration; wherein a clockwise rotation of the first external gear is configured to drive the second external gear in counter clockwise direction in the casing to allow movement of the fluid inside the casing; and a high-pressure countersink and a low-pressure countersink are created on all sides of the first external gear and the second external gear respectively, wherein movement of the fluid in the casing via a channel from the high-pressure countersink to the low-pressure countersink creates a pressure difference to circulate the fluid internally via permitted gaps and slips to control a differential slip.
16. The positive displacement pump of claim 15, wherein the side gears and support gears are enclosed by a shell member and rotatably attached to the plug member of the casing.
17. The positive displacement pump of claim 15, wherein a valve disposed in the channel of to a closed circuit is electronically controlled to selectively adjust the movement of the fluid inside the casing to limit the differential slip.
18. The positive displacement pump of claim 17, wherein the valve is configured to limit the differential slip in at least one of a manual and an automatic method depending on the stability requirements of the vehicle.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(8) A description of embodiments of the present invention will now be given with reference to the figures. It is expected that the present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.
(9) The present invention generally relates to a limited differential slip in automobile vehicles, and more particularly relates to a hydraulic limited differential slip to constraint the tire slip for increasing the stability of the automobile while driving on the slippery roads.
(10) According to an embodiment of the invention as shown in
(11) According to
(12) According to one embodiment as shown in
(13) In one embodiment as shown in
(14) The countersinks are nothing, but the spaces created on the sides of the contact point of the first external gear 102 and the second external gear 104 when the plug member 114 is sealed on the casing 106. When the gears (102, 104) rotate, the pressure changes in the countersinks and based on the direction of rotation of the first external gear 102 and the second external gear 104, the pressure of the fluid drops in one side and rises in the other side. In another embodiment, an inlet and an outlet in the casing 106 for the movement of the fluid is closed to control the differential slip based on the internal circulation of the pump 100.
(15) In other embodiments of the present invention as shown in
(16) In preferred embodiments, there are two methods to use the pump 100 in the present invention. In general, in an external hydraulic gear pump, the fluid enters the inlet duct and is then evacuated through the outlet duct by the rotation of the gears. In one method as shown in
(17) In another method as shown in
(18) In a different embodiment as shown in
(19) In another embodiment which illustrates the sectional view of the positive displacement pump, if the fluid inside the casing 106 could not penetrate from high pressure countersink 120a to low pressure countersink 120b, the gears inside the casing could not rotate and gets locked. In other words, the differential in the vehicle is locked when the internal circulation of the fluid in the pump 100 is minimum.
(20) In one embodiment as shown in
(21) In one embodiment, the pump 100 used for the hydraulic limited differential is a kind of hydraulic pump is integrated with the crown wheel 110, and the axle shafts are connected to the pump 100 on both the sides. The crown wheel 110 is fixed on the shaft of the pump 100 and takes the receiving force from the pinion 112 as shown in
(22) In an exemplary embodiment as shown in
(23) In the same embodiment as shown in
(24) As shown in
(25) As shown in
(26) In additional embodiments as shown in
(27) According to the present invention, in the preferred method, the shafts (116a, 116b) from the first external gear 102 and the second external gear 104 are removed and axle shafts of the vehicle are connected to the respective external gears. The shafts (116a, 116b) are removed from either side by disassembling the plug member 114 and the side members of the casing 106 as shown in
(28) One aspect of the present disclosure is directed to a positive displacement pump 100 for hydraulic limited differential in a vehicle, comprising a first external gear 102 and a second external gear 104 juxtaposed inside a casing 106, wherein one or more outer teeth sections 108 of the external gear are tangential to the casing 106; a crown wheel 110 is configured to encompass the casing and takes the receiving force from a pinion 112 to drive the axle shafts of the vehicle via the positive displacement pump 100; and wherein the casing 106 is filled with a fluid via an opening 118 and sealed using a plug member 114 on both sides to define the fluid tight sealing configuration.
(29) The positive displacement pump further comprises a pair of shafts (116a, 116b) are configured to couple the first external gear 102 and the second external gear 104, wherein the clockwise rotation of the first external gear 102 is configured to drive the second external gear 104 in counter clockwise direction in the casing 106 to allow the movement of the fluid inside the casing 106; and one or more countersinks (120a, 120b) are created on both sides of the first external gear 102 and the second external gear 104, wherein the movement of the fluid in the casing 106 creates a pressure difference in the countersinks (120a, 120b) to circulate the fluid internally via the permitted gaps and the slips to control the differential slip for increasing the stability of the driving vehicle.
(30) The fluid could be an oil having a predetermined viscosity based on the configuration of the pump 100. The fluid could be configured to move from the high-pressure countersink 120a to the low-pressure countersink 120b to create the pressure difference to cause internal circulation of the fluid during the movement of the vehicle. The amount of fluid movement from the high-pressure countersink 120a to the low-pressure countersink 120b could be directly proportional to the rate of differential for the slip in the vehicle. A pair of side gears (124a, 124b) mounted on a shaft extending from the first external gear 102 and the second external gear 104 and a pair of support gears (126a, 126b) could be mounted on the axle shafts of the vehicle. One or more barrel bearings 134 could be positioned concentrically with the crown wheel. The axle shafts of the vehicle could be connected to the support gears (126a, 126b) for transferring the traction force for differential adjustment to control the slip in the vehicle.
(31) In additional embodiments as shown in
(32) In additional embodiments, the performance of the positive displacement pump 100 for hydraulic limited differential in the vehicle is disclosed. When the vehicle moves in a straight line and the tires friction rate is the same, the power of the motor reaches the crown wheel 110 through the pinion 112 and the crown wheel 110 is integrated with the pump 100 which transfers power to the gears. The gears with no rotation when there is no movement of the fluid, deliver power to the axle shafts of the vehicle to move.
(33) In another embodiment, when the vehicle is turning, the tires that are away from the center of the screw tend to rotate with the increased speed while the tires closer to the center, tend to rotate with reduced speed. In this case, the gears of the pump 100 start to work and reduce the tire revolution in the screw and increase the amount of the tire revolution outside the screw. The pump 100 transmits the fluid from the high-pressure countersink 120a to the low-pressure countersink 120b during the transfer of tire movement. In this case, as the pump rotation speed is low, the internal drop in the pump 100 prevents the pressure rise.
(34) According to another embodiment as shown in
(35) In additional embodiments as shown in
(36) In another embodiment, as shown in
(37) The design of the positive displacement pump 100 for hydraulic limited differential is a very simple structure and does not involve any complex mechanism, thereby eliminating the cumbersome maintenance and repair. The production of the pump 100 is very cheap, and it could be done on the similar lines of the open differential type. As the consumable parts such as clutch plate, spring and backing plates are not used in this differential, the depreciation cost is very less. Therefore, the lifetime of the pump 100 also increases to a desired extent. Although the electronic control in this differential could increase the efficacy, this differential could properly perform duties of a limited slip differential without using the electronic control. However, this electronic control, and the valve 130 allows the pump 100 to be used in both manual and automatic differential slip adjustment methods which gives more flexibility and reliability for the user while driving the vehicle on the slippery surfaces. The differential locking capability allows to cross impassable areas and the design of the pump 100 is completely reliable due to mechanical structure as the idle gears are replaced by the hydraulic pump 100 which alone controls the differential slip very effectively.
(38) In additional embodiments, the positive displacement pump 100 further comprise a channel 128 in the casing 106 to form a closed circuit and to control the movement of the fluid based on the internal circulation. The channel 128 in the casing 106 could be configured to connect the countersinks that causes the internal circulation of the fluid due to pressure difference. The displacement pump 100 further comprise a valve 130 disposed in the casing 106 configured to control the movement of the fluid in the channel 128. The differential in the vehicle could be locked when the internal circulation of the fluid in the pump 100 is minimum. The differential in the vehicle could be configured to be open when the channel 128 is open for movement of the fluid based on the internal circulation in the pump 100.
(39) Another aspect of the present disclosure is directed to a positive displacement pump 100 for hydraulic limited differential in a vehicle, comprising: a first external gear 102 and a second external gear 104 juxtaposed inside a casing 106, wherein one or more outer teeth sections 108 of the external gear are tangential to the casing 106; a crown wheel 110 is configured to encompass the casing 106 and takes the receiving force from a pinion 112 to drive the axle shafts of the vehicle via the positive displacement pump 100, wherein the axle shafts are configured to couple the first external gear 102 and the second external gear 104; and a pair of side gears (124a, 124b) mounted on a shaft extending from the first external gear 102 and the second external gear 104 and a pair of support gears (126a, 126b) are mounted on the axle shafts of the vehicle, wherein the support gears (126a, 126b) are coupled to the first external gear 102 and the second external gear 104 for concentric alignment with the crown wheel 110. The pump 100 could be configured such that the casing 106 is filled with a fluid and sealed using a plug member 114 on both sides to define a closed circuit; and the clockwise rotation of the first external gear 102 is configured to drive the second external gear 104 in counter clockwise direction in the casing 106 to allow the movement of the fluid inside the casing 106.
(40) One or more countersinks (120a, 120b) could be created on both sides of the first external gear 102 and the second external gear 104, wherein the movement of the fluid in the casing 106 via a channel 128 from a high-pressure countersink 120a to a low-pressure countersink 120b creates a pressure difference to circulate the fluid internally via the permitted gaps and the slips to control the differential slip for increasing the stability of the driving vehicle.
(41) The side gears (124a, 124b) and support gears (126a, 126b) could be enclosed by a shell member 132 and fixedly attached to the plug member 114 of the casing 106. A valve 130 could be disposed in the casing 106 of the pump 100 and be electronically controlled to selectively adjust the movement of the fluid in the channel 128 to limit the differential slip. One or more barrel bearings 134 are configured to be disposed along the shell member 132 to provide additional support for positioning of all the segments in the pump 100. The valve 130 could be configured to limit the differential slip in at least one of a manual and an automatic method depending on the stability requirements of the vehicle.
(42) The foregoing description comprise illustrative embodiments of the present invention. Having thus described exemplary embodiments of the present invention, it should be noted by those skilled in the art that the within disclosures are exemplary only, and that various other alternatives, adaptations, and modifications may be made within the scope of the present invention. Merely listing or numbering the steps of a method in a certain order does not constitute any limitation on the order of the steps of that method. Many modifications and other embodiments of the invention will come to mind to one skilled in the art to which this invention pertains having the benefit of the teachings presented in the foregoing descriptions. Although specific terms may be employed herein, they are used only in generic and descriptive sense and not for purposes of limitation. Accordingly, the present invention is not limited to the specific embodiments illustrated herein. While the above is a complete description of the preferred embodiments of the invention, various alternatives, modifications, and equivalents may be used. Therefore, the above description and the examples should not be taken as limiting the scope of the invention, which is defined by the appended claims.