System and method for controlling a journal bearing
11698026 · 2023-07-11
Assignee
Inventors
- Lucia Ciciriello (Potsdam, DE)
- Andreas Paetzold (Potsdam, DE)
- Olaf Wuestefeld (Berlin, DE)
- Keith Laxton (Rangsdorf, DE)
- Rafael Carvalho (Berlin, DE)
Cpc classification
F05D2260/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2233/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16C2380/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/303
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02P21/05
ELECTRICITY
F05D2270/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01H1/00
PHYSICS
Abstract
A system including: a journal bearing having a carrier, a rotor arranged rotatable about a rotational axis relative to the carrier, and a fluid in a clearance between the rotor and the carrier. A sensor measures a vibration signal of the rotor. A control system is adapted to determine a pressure set point for the fluid in the clearance based on the vibration signal, and to provide control signals generated based on the pressure set point. An active device is adapted to modify the pressure of the fluid in the clearance based on the control signals.
Claims
1. A system for monitoring a journal bearing, the system comprising: the journal bearing including a carrier, a rotor arranged rotatable about a rotational axis relative to the carrier, and a fluid in a clearance between the rotor and the carrier; a speed sensor configured to determine a rotational speed of the rotor relative to the carrier; a vibration sensor configured to measure a vibration of the rotor and provide a vibration signal corresponding to the vibration; and a control system adapted to determine whether or not the vibration signal of the rotor comprises a frequency that is synchronous with the rotational speed, or near-synchronous, within a predefined range of frequencies adjacent synchronicity, with the rotational speed, wherein the control system is adapted to provide a control signal based on the determination; an active system configured for detuning the vibration of the rotor in response to the provision of the control signal by the control system, the active system including at least one chosen from a valve affecting oil flow through the journal bearing and an engine controller.
2. The system according to claim 1, wherein the predefined range of frequencies adjacent synchronicity is 0.6 to 1.0 times the rotational speed of the rotor.
3. The system according to claim 1, wherein the control system is further adapted to determine that the vibration signal comprises a frequency that is sub-synchronous with the rotational speed within a predefined range of relative frequencies, wherein the predefined range of relative frequencies is 0.3 to 0.5 times the rotational speed of the rotor, wherein the control system is adapted to determine whether the rotor approaches synchronicity by determining whether or not the vibration signal at a first point in time comprises a sub-synchronous frequency, and thereafter, at a second point in time, comprises a near-synchronous or synchronous frequency, and wherein the control system is adapted to determine a change of a phase of the vibration signal, and to provide the control signal based on the change of the phase.
4. The system according to claim 3, wherein the control system is adapted to provide the control signal when the determined change of the phase within a predefined period of time is larger than a predefined threshold.
5. The system according to claim 1, wherein the control system is adapted to provide the control signal upon determining that the vibration signal comprises a frequency that is at least chosen from synchronous, near-synchronous, and approaching synchronicity.
6. The system according to claim 1, wherein the control system is adapted to provide the control signal when the vibration signal comprises a frequency that is in a further predefined range relative to the rotational speed or has a magnitude above a predefined threshold, the system further comprising: wherein the active system is configured to perform at least one chosen from decrease a pressure of the fluid in the clearance and increase a temperature of the fluid in the clearance in response to the provision of the control signal by the control system.
7. The system according claim 6, wherein the active system is further configured to change a speed of the journal bearing, or a torque acting on the journal bearing.
8. A system comprising: a journal bearing including a carrier, a rotor arranged rotatable about a rotational axis relative to the carrier, and a fluid in a clearance between the rotor and the carrier; a vibration sensor configured to measure a vibration of the rotor and provide a vibration signal corresponding to the vibration; a control system adapted to determine a pressure set point for the fluid in the clearance based on the vibration signal, and to provide control signals generated based on the pressure set point; and an active system including at least one valve configured to modify a pressure of the fluid in the clearance based on the control signals; wherein the control system is adapted to determine the pressure set point by selecting a predefined pressure set point from a set of predefined pressure set points based on the vibration signal; wherein each predefined pressure set point of the set of predefined pressure set points is a value between a minimum pressure value and a maximum pressure value, wherein the control system is adapted to determine at least one chosen from the minimum pressure value and the maximum pressure value based on a rotational speed of the rotor relative to the carrier.
9. The system according to claim 8, wherein the control system is adapted to generate the control signals by a feedback control loop using at least one chosen from a pressure value and the vibration signal for a feedback parameter.
10. The system according to claim 8, wherein the at least one valve includes an adjustable valve.
11. The system according to claim 8, wherein the control system is adapted to determine whether or not the vibration signal of the rotor comprises a frequency that is synchronous with a rotational speed of the rotor, or near-synchronous within a first predefined range of frequencies adjacent synchronicity with the rotational speed of the rotor relative to the carrier; and to determine whether the vibration signal comprises a frequency that, at least one of, is in a second predefined range relative to the rotational speed and has a magnitude above a predefined threshold.
12. The system according to claim 11, wherein the control system is further adapted to determine that the vibration signal comprises a frequency that is sub-synchronous with the rotational speed within a third predefined range of relative frequencies, wherein the third predefined range of relative frequencies is 0.3 to 0.5 times the rotational speed of the rotor.
13. The system according to claim 11, wherein the control system is adapted to determine whether the rotor approaches synchronicity by determining whether or not the vibration signal at a first point in time comprises a sub-synchronous frequency, and thereafter, at a second point in time, comprises a near-synchronous or synchronous frequency.
14. The system according to claim 8, wherein the control system is adapted to determine a change of a phase of the vibration signal, and to provide a control signal based on the change of the phase.
15. The system according to claim 8, wherein the rotor is a planet gear of an epicyclic gearbox, and the carrier is a planet carrier of the epicyclic gearbox.
16. A gas turbine engine for an aircraft comprising: the system according to claim 15; an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; and a fan located upstream of the engine core, the fan comprising a plurality of fan blades; wherein the epicyclic gearbox receives an input from the core shaft and outputs drive to the fan to drive the fan at a lower rotational speed than the core shaft.
17. A method for monitoring a journal bearing, the journal bearing including a carrier, a rotor arranged rotatable about a rotational axis relative to the carrier, and a fluid in a clearance between the rotor and the carrier, the method comprising the steps of: determining a rotational speed of the rotor relative to the carrier; measuring a vibration signal corresponding to a vibration of the rotor; and determining whether or not the vibration signal of the rotor comprises a frequency that is synchronous with the rotational speed, or near-synchronous within a predefined range of frequencies adjacent synchronicity with the rotational speed; detuning the vibration of the rotor, the detuning comprising: providing a control signal when the vibration signal comprises a frequency that is in a predefined range relative to the rotational speed; and at least one chosen from decreasing a pressure of the fluid in the clearance and increasing a temperature of the fluid in the clearance in response to the provision of the control signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described by way of example only, with reference to the schematic Figures, in which:
(2)
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DETAILED DESCRIPTION
(22)
(23) Between the rotor 52 and the carrier 51 there is a clearance Cl. In other words, the inner diameter of the carrier 51 receptacle is larger than the outer diameter of the rotor 52. The clearance Cl is filled up with a fluid. The fluid acts a lubricant. In the present example, the fluid is an oil 53.
(24) An oil system 60 supplies the oil 53 to the journal bearing J1. The oil system 60 comprises an oil tank and an oil pump, or is connected to an oil tank and/or an oil pump. The oil system 60 is generally adapted to adjust at least one property of the oil 53 in the clearance Cl, in particular the pressure and, optionally, the temperature of the oil 53 in the clearance Cl. In the example shown in
(25) The system 50 further comprises a speed sensor 54 as a means to determine the rotational speed of the rotor 52 relative to the carrier 51, and at least one vibration sensor 55 to measure a vibration of the rotor 52. The at least one vibration sensor 55 may be or comprise, e.g., at least one proximity sensor. The vibration (e.g., of an orbiting motion) of the rotor 52 can be measured by one or more sensor(s) grounded (mounted on a fixed frame) or by one or more sensors rotating with the rotor 51 (e.g., via a telemetry system). Alternatively or in addition, the at least one vibration sensor 55 may be or comprise at least one accelerometer. The one or more accelerometers may, e.g., be mounted on the carrier 51. The system 50 may further comprise at least one phase measuring sensor (e.g., sensor 55 may be configured accordingly), oil feed pressure determining means (performing a measurement and/or calculating by means of a look up table) and/or at least one device for measuring an oil temperature, engine speed, torque and/or power (or for determining it, e.g., form an engine FADEC).
(26) Furthermore, the system 50 comprises a control system 56. The control system 56 is coupled to the speed sensor 54 and the at least one vibration sensor 55 so as to receive sensor signals therefrom. The control system 56 is adapted to determine whether or not the vibration of the rotor 52, measured by means of the at least one vibration sensor 55, comprises a frequency that is synchronous with the rotational speed, or near-synchronous within a predefined range of frequencies adjacent synchronicity with the rotational speed of the rotor 52 relative to the carrier 51, e.g., equal to or larger than 0.6 and smaller than or equal to 1.0 times the rotational speed in Hz. In particular, the control system 56 may be adapted to perform a Fourier analysis (in particular an FFT analysis) to determine the frequency of the vibration; however, this analysis may alternatively be performed externally from the control system 56. In the latter case the control system 56 may receive as an input one or more analog or digital signals.
(27) The control system 56 may be adapted such that a change of a magnitude or of a state triggers an oil pressure regulation (in particular by decreasing the pressure stepwise). A temperature regulation may also be performed.
(28) The control system 56 is adapted so as to determine a pressure set point for the fluid 53 in the clearance Cl based on the vibration signal from the vibration sensor, and to provide control signals to the active means 62 that may be generated based on an output of a feedback control loop using a pressure value and/or a vibration signal as feedback parameter. This determination of the pressure set point and/or the provision of the control signals to the active means 62 so as to adjust the pressure to the set point may particularly be performed by the control system 56 in response to the determination that the vibration of the rotor 52, measured by means of the at least one vibration sensor 55, comprises a frequency that is synchronous with the rotational speed, or near-synchronous within a predefined range of frequencies adjacent synchronicity with the rotational speed of the rotor 52 relative to the carrier 51.
(29) It is worth mentioning that the vibration signal of the rotor 52 corresponds to a motion of the oil film at orbits. Optionally, the average oil speed is determined to be within 0.6 times the rotor 52 speed and 1.0 times the rotor speed.
(30) As mentioned, in case that the control system 56 determines that the vibration of the rotor 52 comprises a frequency that is synchronous or near-synchronous, the control system 56 initiates countermeasures. To this purpose, the control system 56 determines the pressure set point and generates the control signals, and provides the control signals to one or more recipients. In the present example, the control system 56 is communicatively connected with the oil system 60 and with another controller 41. The other controller 41 is adapted to modify the rotational speed of the rotor 52 and/or the torque acting on the journal bearing J1. For example, in a gas turbine engine application, the controller may be an engine controller that is adapted to change the position of variable vanes and/or a fuel flow.
(31) Depending on the control signals of the control system 56, e.g., the oil system 60 may reduce the oil pressure and, optionally, increase the oil temperature. This change of the oil pressure (optionally, also of the temperature) is performed in predefined discrete steps. After performing a change by a predefined discrete step, the control system may be adapted to monitor the effect of the change on the oil 53 stability. Optionally, the control system 56 is adapted to wait for a predefined time before providing another control signal to make another change.
(32) It is worth noting that the vibration analysis may be based on an identification and order tracking of the frequencies at which the rotor can travel the orbits that are induced by oil film dynamic loads. These may be calculated for all the possible conditions of an oil film instability that a given journal bearing design can encounter.
(33) Optionally, natural frequencies of one or more of the journal bearing J1 components may be stored in a look-up table, optionally versus speed and/or torque, and provided to the control system for analysis with the vibration signals.
(34) Optionally, the control system 56 performs a phase analysis, particularly extract a phase lag or phase lead between one or more orbits of the oil film and a fixed reference position on the rotor 52. The phase analysis may be carried out in particular on oil film (key indicator) frequencies, alternatively or in addition on other harmonic and/or subharmonic frequencies that allow to define the position of the rotor.
(35)
(36) In the example of
(37) The carrier device is mounted rotatable about the central axis CA (e.g., with respect to the ring gear 38), but other configurations are possible where the carrier device is fixed (e.g., with respect to a mount or a casing for the journal bearing).
(38)
(39) When the rotor 52 is rotated about its rotational axis Ra and experiences a radial load, the oil 53 film in the clearance Cl exerts a hydrodynamic pressure on the sliding surface of the rotor 52, and the rotor 52 is forced into an eccentric arrangement relative to the carrier 51, as shown in
(40)
(41) Various parameters have an impact on the onset of an unstable operation, particularly speed, but also load, oil viscosity, external vibrations, and a tilting of the rotor 52, such as shown in
(42) When only amplitudes of a vibration of the rotor 52 are monitored, in some cases the reaction time may be too slow and, e.g., when the speed is reduced or even stopped, the journal bearing could already be damaged. In addition, amplitudes per se may be not reliable enough for the detection of an oil film instability in some applications.
(43) It has turned out, however, that by monitoring specific predefined frequencies, in particular ranges of frequencies of vibrations of the rotor 52, it is possible to detect an onset of an oil film instability in a very reliable and quick manner. A particularly decisive indication is a detection of a synchronous or near-synchronous vibration of the rotor 51. A particularly effective interval for near-synchronous frequencies is 0.6 to 1.0 times the rotational speed of the rotor 52 (in Hz). A detection of such a vibration allows to quickly react so as to disturb the oil film instability and to avoid wear or even failure of the journal bearing.
(44) The precision of the detection of oil film instabilities can be even further improved by monitoring whether the vibration of the rotor 52 comprises, at a first point in time, a sub-synchronous vibration in the range of 0.3 to 0.5 times the rotational speed of the rotor 52 (in Hz), and, at a second point in time after the first point in time, comprises a near-synchronous or synchronous frequency. By detecting such vibrations in this order, a particularly quick and effective triggering of countermeasures becomes possible.
(45)
(46) As shown in
(47) When the rotor 52 rotates relative to the carrier 51, the ring is also driven in a rotary motion. In
(48)
(49) As can be seen in
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(51) It is worth noting that the triangles of velocity describe the kinematic field of motion which the oil film undergoes. The velocity distribution within the oil film may be determined by the system using the Navier Stokes equations. This may account for the radial gap distribution in tangential direction, feed pressure, load magnitude and direction, temperature, Reynold's number, oil viscosity, speed values, Coriolis forces if present, and/or the superimposed displacement due to vibration. For a given journal bearing design the average oil film velocity may be calculated (optionally versus speed and torque, oil feed pressure and/or oil temperature). The condition monitoring may use a look up table that defines frequency ranges in which oil film vibration and instability may appear during operations.
(52)
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(54) The control system 56 of the system 50 according to
(55) Optionally, a sensor may be arranged to determine vibration signals by measuring rotor 52 displacements with respect to the carrier 51. Alternatively or in addition, a sensor may be arranged to determine vibration signals by measuring carrier 51 displacements with respect to another component relative to which the carrier 51 is rotatable. Optionally, displacements of the carrier 51 may be determined by means of telemetry.
(56) In particular for journal bearings with a rotating carrier 51, such as journal bearing J4, the control system 56 may be adapted to detect an oil film instability based on the tangential velocity of the oil in the clearance Cl. Using the tangential velocity and the rotations per minute of the rotor 52 and/or the carrier 51 (translated into Hz), a frequency may be determined as vibration signal that is to be analyzed for sub-synchronous and/or (near-) synchronous frequencies.
(57)
(58)
(59) The oil film average kinematic velocity as measured by a non-rotating vibration sensor (e.g., in a fixed reference frame) may be obtained by the system by determining the vectorial sum between rotor 52 speed relative to carrier 51 and carrier dragging effect. If a precession motion is generated by the oil film force, then the sense of the carrier orbit due to the precession may increase or decrease the measured oil film frequency of a factor equal to carrier (one per revolution) frequency. The control system 56 may be adapted to determine whether this is the case. It is worth noting that the average oil film speed that is obtained from the kinematic velocity triangles is an approximation, but provides an indication of the expected value of the oil induced vibration frequency according to which the monitoring system can set up the frequency range of interest.
(60)
(61) The controller components 59 may comprise a processor and memory storing instruction that, when executed by the processor, cause the processor to perform the steps described above. Alternatively, the controller components may be purely designed as hardware.
(62) For the analysis of the vibration signals, the control system 56 (e.g., one of the controller components 59) may be adapted to perform a frequency-domain analysis. In this regard, an FFT may be applied on the vibration signal from the one or more vibration sensors 55. Therein, the control system 56 may determine whether or not any signals (e.g., above a predefined threshold) are present in the range of 0.6 to 1.0 times the rotational speed of the rotor 52.
(63) Optionally, a time domain trend analysis may be performed on the vibration signal. For example, an increasing amplitude may be determined, or a peakfinder algorithm may be performed to detect critical signals. Alternatively or in addition, an angular domain analysis may be performed on the vibration signal. Alternatively or in addition, a phase analysis may be performed. As an example the control system 56 may determine a change of a phase of the vibration, because a change of the phase, in particular while the speed of the rotor 52 is steady, may indicate an onset of an oil film instability. As an example, the phase may perform an instantaneous change at a resonance which, in turn, may drive an oil film instability.
(64) In addition to the vibration sensor 55 signals, other parameters of the machine including the journal bearing J1-J4 may be analyzed by the control system 56. For example, the machine is a gas turbine engine having one, two or three shafts, each driven by a respective turbine. The journal bearing J1-J4 may be driven by one of the shafts. Speed encoders for speeds of the shafts may provide signals to the control system 56. In this case, a separate speed sensor 54 may be omitted. Further, torquemeters measuring the torque of one or more of the shafts may provide torque signals to the control system 56. Further vibration sensors for the gas turbine engine may also provide signals to the control system 56. An engine power measurement result may be provided to the control system 56. Other engine health parameters may be provided. Particularly, the journal bearing may be a part of an epicyclic gearbox for a fan of the gas turbine engine. A power loss in the gearbox may be determined and also provided as a signal to the control system 56. The control system 56 may receive one, more or all of the above signals. For the signals that the control system receives, additionally baseline condition values may be provided. Further, such baseline values may be provided versus an engine operating condition, such as speed, torque, flight altitude and/or atmospheric conditions. By means of these baseline conditions, the control system 56 may refine its analysis and, in particular, it may base the decision to increase the temperature and/or decrease the pressure of the oil thereon.
(65) The monitoring of one or more, or all of the above signals may comprise monitoring one or more of the following: sub-synchronous instabilities, synchronous instabilities, signals that appear once per revolution of the rotor (relative to the carrier and/or a fixed frame), signals that appear twice per revolution of the rotor (relative to the carrier and/or to the fixed frame), multiple orders of a signal, sidebands of a signal, a precession velocity, harmonics in the number of rotors times speed of the rotors, the journal bearing fundamental frequency, relative to the carrier and/or to the fixed frame, the gearmesh frequency, harmonics of the rotor 52a and/or a hunting frequency.
(66) Sidebands are distinct frequencies on either side of a primary frequency. Sidebands can be the result of amplitude or frequency modulation. A sideband can be used to diagnose problems with rotating machinery. It should be noted that epicyclic gearboxes (including planetary) can create apparent sidebands from the fact that the frequency of rotating forces depends on the reference frame of the observer—generally static in the engine frame. This modulation may be present also in the oil film vibration frequencies.
(67)
(68) In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
(69) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(70) Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
(71) The epicyclic gearbox 30 is shown by way of example in greater detail in
(72) Each planet gear 32 is a rotor, and each pin of the planet carrier 34 serves as a carrier that forms a journal bearing J4 with the corresponding planet gear 32. Each of these journal bearings J4 correspond to the journal bearing J4 according to
(73) The epicyclic gearbox 30 illustrated by way of example in
(74) It will be appreciated that the arrangement shown in
(75) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
(76) Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
(77) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(78) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
(79)
(80)
(81) Step S1: providing a journal bearing J1-J4 having a carrier 34; 51, a rotor 32; 52 arranged rotatable about a rotational axis Ra relative to the carrier 34; 51, and a fluid 53 in a clearance Cl between the rotor 32; 52 and the carrier 34; 51.
(82) Step S2: optionally, determining a rotational speed of the rotor 32; 52 relative to the carrier 34; 51.
(83) Step S3: measuring a vibration signal of the rotor 32; 52.
(84) Step S4: determining a pressure set point for the fluid 53 in the clearance Cl based on the vibration signal (and, optionally, based on the rotational speed). This may comprise determining whether or not the vibration of the rotor 32; 52 comprises a frequency that is synchronous with the rotational speed, or near-synchronous within a predefined range of frequencies adjacent synchronicity with the rotational speed, and, optionally, the determination of a difference between a target vibration signal and a real-time signal, wherein the pressure set point may be selected among a plurality of predefined pressure set points. This selection may particularly be based on the determined difference.
(85) Step S5: providing control signals based on the determined pressure set point. For example, the control signals may be provided as an output or by means of an output of a feedback control loop using a pressure value and/or a vibration signal as feedback parameter, and the selected set point as the target value. Alternatively or in addition, step S5 comprises providing a control signal when the vibration comprises a frequency that is in a predefined range relative to the rotational speed. Optionally, the control signal is only provided when additionally a trend is detected in the vibration frequencies. This may be performed by monitoring time histories of vibration signals and/or a sideband analysis.
(86) Step S6: modifying, using an active means 62, the pressure of the fluid 53 in the clearance Cl based on the control signals. This may be performed, e.g., by decreasing the pressure in accordance with the selected set point and, optionally, by increasing the temperature of the fluid 53 in the clearance Cl by one or more predefined steps in response to the provision of the control signal. Optionally, additional feedback signals are provided to control further parameters, e.g., an operating parameter of a gas turbine engine comprising the journal bearing J1-J4.
(87)
(88) The curve denoted as “carrier orbit frequency” shows the oil-film induced vibration as seen by a fixed observer. Correspondingly, the curve denoted as “oil frequency” shows the same vibration, but as seen in a frame rotating with the carrier 34. The curve “vibration level” shows the amplitude of this vibration as measured.
(89) The curve “carrier speed” shows the rotational speed of the carrier 34 (with respect to a fixed frame, e.g., linkages 40 (see
(90) The overlaid curve “input torque” shows the torque that is applied to the journal bearing J4.
(91) At the left of
(92)
(93)
(94) The vibration analysis block 66 fills a data structure with analog signals and digital signals. This data structure is provided to a decision logic which determines whether or not an oil-film generated vibration is present in the manner as described in detail herein. An output of the decision logic is provided to a peripheral interface controller 65. Optionally, data received at the vibration analysis block 66, or information determined therein, is stored at a data recorder 67.
(95) The peripheral interface controller 65 may comprise the controller components 59 of
(96) In the present example, the servo valve 62 comprises a spring which is pre-loaded by an actor adjustable in response to the control signals. An inlet of the servo valve 62 is in fluid connection with a supply of oil at a nominal pressure Pnom. A tank outlet of the servo valve 62 is in fluid connection with an oil tank. A reduced-pressure outlet is in fluid connection with the journal bearing clearance Cl.
(97) The peripheral interface controller 65 stores a set of predetermined pressure set points which define several steps of the pressure. These set points may be different for speed of and/or power transmitted by the journal bearing J1-J4. Accordingly, the set points may be stored as one or more look-up tables. The peripheral interface controller 65 determines, based on the received data (which particularly comprises data dependent on the vibration signals) a set point for the pressure, and adjusts the servo valve 62 accordingly.
(98)
(99)
(100) The peripheral interface controller 65 may be a part of the control system 56 of
(101)
(102) An optional further servo valve 70 receives high-pressure oil at an inlet and is connected with the oil chamber 68 to maintain the pressure of the oil in the oil chamber 68 at or above a minimum pressure of, e.g., 0.7 Pnom. As such, pressure drops may be compensated. An inlet of the oil chamber 68 is connected to an oil plenum or an oil pump.
(103) Servo valve 62 may be a proportional servo valve. As an alternative to the servo valve 62, two servo valves can be used in parallel, regulating a share of the pressure each. For instance, one of the two is regulated normally open to ensure the minimum allowable pressure whilst the other provides the remaining pressure to Pnom.
(104) Thus, when a critical oil film vibration is detected, the oil feed pressure is reduced in steps, starting from 100% nominal (Pnom) but preventing pressure drops below a minimum pressure, e.g. 80% or 78% of Pnom. The nominal feed pressure, and consequently the minimum allowable pressure depends on speed and power (or equivalently, on speed and circulating torque). The pressure drop is controlled by the control system 56, wherein a control loop can be closed on the vibration algorithm logic signal (in steps), and the servo-valve opened and closed accordingly. A closed loop on pressure is also possible in addition or as an alternative.
(105) In case of a malfunctioning of the servo valve 62 it may be safer for the system to remain at 100% of the nominal oil feed pressure than relief the pressure to the minimum value, and instead communicate to the FADEC 42 to regulate engine speed and/or power until the vibration trending is stopped and brought below the alert limits. The system 50 may comprise a corresponding fault detection.
(106) The system 50 is thus adapted to limit the oil feed pressure of the journal bearing J1-J4 to a nominal feed pressure. The nominal oil feed pressure of the journal bearing is variated, by means of the servo valve arrangement, versus speed and or power. If the maximum pressure requirement is constant versus speed and power then the functionality may be accomplished by means of the (e.g., calibrated) relief pressure valve, that may be designed to mechanically open in case of the oil feed pressure exceeding the nominal value (e.g., in the form of a calibrated spring). Optionally, a spring can be calibrated for this purpose, so that that the oil chamber 68 connected with the scavenge is opened when the pressure is higher than the not-to-exceed preset constant value.
(107) Direct acting, normally-open proportional pressure reducing relieving valves can be used to electronically reduce the inlet pressure (to one leg) of a hydraulic circuit. A transmission-shifter valve can be used in the system 50 to provide a fixed pressure regardless of inlet pressure.
(108) The system 50 provides the possibility of an active control that is able variate the not-to-exceed oil feed pressure versus the speed and/or torque given the operational conditions of the journal bearing, in which case the maximum pressure control is executed by an electrically controlled servo-valve.
(109) The system 50 further allows to decrease the oil feed pressure of the journal bearing J1-J4 and to maintain it at the determined level as long as required. The pressure regulation is based on an active control loop that is closed on one or more of digital or analogical signals generated on the basis of vibration magnitude, frequency and phase, or of a signal combination. This loop may be actuating the pressure regulation via an electronically controlled servo valve (e.g. proportional, with or without spool).
(110) Further, the system 50 is capable of regulating the oil feed pressure in steps on the basis of a pressure and/or vibration signal feedback(s) single or parallel loop in order to limit the occurrence of unexpected (out-of-design) conditions for the journal bearing. The system may regulate the oil feed pressure of the journal bearing J1-J4 to predefined steps, e.g. 0.95 Pnom, 0.90 Pnom, and 0.85 Pnom.
(111) Further, the system 50 may comprise a safety functionality that prevents the oil feed pressure of the journal bearing to drop under a specific predefined value with respect to the nominal oil feed pressure, e.g., 0.7 Pnom. This allows to prevent conditions where an unwanted deterioration of the journal bearing load capacity is established by a too extreme or instable reduction of the oil feed pressure. The minimum oil feed pressure (at each of the speed-torque operational points) and/or the magnitude and sequence of pressure steps may be determined by calculations of the journal bearing performances. A look up table may specify the pressure regulations that are possible to be actuated, e.g., for each of the operational points of the flight envelope. The system 50 may be adapted so that if any failure in the system occurs then then the valves will lever the oil feed pressure to the nominal value and send a signal to FADEC 42 in order to variate the engine speed and power conditions.
(112) It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.