SYSTEM AND METHOD FOR GEAR ASSEMBLY LUBRICANT SYSTEM FAILURE DETECTION
20190368380 ยท 2019-12-05
Inventors
- Miriam Manzoni (Sesto San Giovanni, IT)
- Gianni Bardone (Torino, IT)
- Giuseppe Bellocchio (Camandona, IT)
Cpc classification
F16N29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2210/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2210/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2280/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2260/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N7/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2210/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0435
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2250/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/0058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2260/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lubricant system for a gear assembly of an aircraft is presented. The lubricant system includes a main lubricant conduit and an emergency lubricant conduit joined with a valve, and further wherein the valve defines a closed position disposing lubricant through the emergency lubricant conduit when an engine is at rest, and wherein the valve defines an open position disposing lubricant through the main lubricant conduit when the engine is in operation.
Claims
1. A lubricant system for a gear assembly of an aircraft including an engine, the lubricant system comprising: a main lubricant conduit and an emergency lubricant conduit joined with a valve, and further wherein the valve defines a closed position disposing lubricant through the emergency lubricant conduit when the engine is at rest, and wherein the valve defines an open position disposing lubricant through the main lubricant conduit when the engine is in operation.
2. The lubricant system of claim 1, further comprising a first pressure sensor disposed along the main lubricant conduit and the emergency lubricant conduit upstream of the valve.
3. The lubricant system of claim 2, further comprising a second pressure sensor disposed downstream of the valve and disposed at the main lubricant conduit and the emergency lubricant conduit.
4. The lubricant system of claim 3, wherein the first pressure sensor defines a pressure transducer measuring a pressure value upstream relative to the main lubricant conduit and the emergency lubricant conduit, and wherein the second pressure sensor defines a pressure transducer measuring a pressure value downstream of the valve.
5. The lubricant system of claim 1, wherein the valve comprises an elastic displacement device.
6. The lubricant system of claim 5, wherein the valve defines a force F.sub.spring corresponding to the valve defining the closed position, wherein F.sub.spring is greater than a force F.sub.main corresponding to a pressure at the main lubricant conduit when the engine is at rest.
7. The lubricant system of claim 5, wherein the lubricant system defines the pressure at the main lubricant conduit when the engine is in operation corresponding to a force F.sub.main greater than the force F.sub.spring.
8. The lubricant system of claim 1, wherein the valve is configured to generate a signal indicating the valve is in the open position.
9. The lubricant system of claim 8, wherein the valve is configured to generate the signal as a visual indication of the open position.
10. The lubricant system of claim 8, wherein the valve is configured to generate the signal as an electrical signal.
11. A method for operating a lubricant system for a gear assembly of an aircraft, wherein the aircraft comprises one or more engines, the method comprising: supplying a pressurized flow of lubricant to the lubricant system; determining whether a valve disposed at a main lubricant conduit and an emergency lubricant conduit indicates an open position when the engine is at rest, wherein the open position indicates a failure of the valve enabling flow of lubricant from the emergency lubricant conduit to the gear assembly; and generating a signal indicating the open position of the valve when the engine is at rest.
12. The method of claim 11, further comprising: generating a signal indicating a closed position of the valve when a pressure sensor downstream of the valve indicates a pressure value not corresponding to a pressure value at the main lubricant conduit.
13. The method of claim 12, further comprising: discontinuing operation of the engine if the signal indicates the closed position at engine operation.
14. The method of claim 11, further comprising: comparing a pressure value from a pressure sensor downstream of the valve and a pressure value upstream of the valve.
15. The method of claim 11, further comprising: supplying a pressurized flow of lubricant to the lubricant system when the engine is in operation.
16. The method of claim 11, wherein generating the signal includes generating a visual indication of the open position of the valve.
17. The method of claim 11, wherein generating the signal includes generating an electrical signal to a controller of the engine.
18. The method of claim 17, wherein generating the electrical signal to the controller includes generating the signal indicating a lubricant system error when the valve defines the closed position at engine operation.
19. The method of claim 11, further comprising: disposing the valve to the open position when a pressure of lubricant at the main lubricant conduit corresponds to a force F.sub.main at the valve greater than a force F.sub.spring at the valve.
20. The method of claim 11, further comprising: disposing the valve to a closed position when a pressure of lubricant at the main lubricant conduit corresponds to a force F.sub.main at the valve less than a force F.sub.spring at the valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
[0020]
[0021]
[0022]
[0023]
[0024]
[0025] Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
DETAILED DESCRIPTION
[0026] Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0027] As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
[0028] The terms upstream and downstream refer to the relative direction with respect to fluid flow in a fluid pathway. For example, upstream refers to the direction from which the fluid flows, and downstream refers to the direction to which the fluid flows.
[0029] Embodiments of methods and structures for detecting lubricant system failure in gear assemblies, and mitigation of dormant failures of lubricant systems are generally provided. The structures generally include a main lubricant conduit and an emergency lubricant conduit joined with a valve. The valve defines a closed position disposing lubricant through the emergency lubricant conduit when the engine is at rest. The valve defines an open position disposing lubricant through the main lubricant conduit when the engine is in operation. Pressure sensors upstream of the valve measure pressure at each of the main lubricant conduit and the emergency lubricant conduit, such as to verify operation of a pump providing the flow of lubricant through each conduit. A pressure sensor downstream of the valve measures a pressure value egressing the valve. During pre-flight checks, a signal from the valve indicates whether the valve is in the closed position when the engine is at rest, or whether there is a lubricant system error in which the valve is in the open position even if the engine is at rest. During operation of the engine prior to aircraft take-off, the downstream and upstream pressure values are compared to determine whether lubricant is flowing to the gear assembly via the main lubricant conduit rather than the emergency lubricant conduit.
[0030]
[0031] In the embodiment illustrated in
[0032] Additionally, the aircraft 10 may include an engine 100 to generate and transmit power to drive rotation of the main rotor blades 44 and the tail rotor blades 54. In particular, rotation of the main rotor blades 44 generates lift for the aircraft 10, while rotation of the tail rotor blades 54 generates sideward thrust at the tail rotor section 50 and counteracts torque exerted on the airframe 12 by the main rotor blades 44.
[0033] Referring now to
[0034] It should be appreciated that, although a particular aircraft has been illustrated and described in regard to the aircraft 10, other configurations and/or aircraft, such as high speed compound rotary-wing aircraft with supplemental translational thrust systems, dual contra-rotating, coaxial rotor system aircraft, turboprops, tilt-rotors, tilt-wing aircraft, conventional take-off and landing aircraft and other turbine driven machines will also benefit from the present disclosure.
[0035]
[0036] The combustion section 130 includes a combustion chamber 132 and one or more fuel nozzles 134 extending into the combustion chamber 132. The fuel nozzles 134 supply fuel to mix with compressed air entering the combustion chamber 132. Further, the mixture of fuel and compressed air combust within the combustion chamber 132 to form combustion gases 136. As will be described below in more detail, the combustion gases 136 drive both the compressor 110 and the turbine 140.
[0037] The turbine 140 includes a gas generator turbine 142 and a power turbine 144. The gas generator turbine 142 includes one or more sequential stages of turbine rotor blades 146 and one or more sequential stages of stator vanes 147. Likewise, the power turbine 144 includes one or more sequential stages of turbine rotor blades 148 and one or more sequential stages of stator vanes 149. As will be discussed below in more detail, the gas generator turbine 142 drives the gas generator compressor 110 via a gas generator shaft 160, and the power turbine 144 drives an output shaft 180 via a power turbine shaft 170.
[0038] As shown in the embodiment illustrated in
[0039] It should be appreciated that, although the aircraft 10 is depicted as including one or more gas turbine engines 100, the aircraft 10 may generally receive power from other engine types, including, but not limited to, piston engines, hybrids, or other engines suitable for transmitting power to one or more of the main rotor assembly 40, the tail rotor section 50, a gear assembly 46, the main transmission 48, or other systems of the aircraft 10.
[0040] It should further be appreciated that the gear assembly 46 transmits power from the engine 100 to one or more of the main rotor assembly 40, the tail rotor section 50, or both. In various embodiments, the gear assembly 46 may define a portion of the main transmission 48 or one or more other transmissions at the aircraft 10. For example, the gear assembly 46 may change or reduce an output speed from the engine 10 to one or more of the main rotor assembly 40, the tail rotor section 50, or both.
[0041] Referring now to
[0042] As used herein, the term processor refers not only to integrated circuits referred to in the art as being included in a computer, but also refers to a controller, microcontroller, a microcomputer, a programmable logic controller (PLC), an application specific integrated circuit (ASIC), a Field Programmable Gate Array (FPGA), and other programmable circuits. Additionally, the memory 212 may generally include memory element(s) including, but not limited to, computer readable medium (e.g., random access memory (RAM)), computer readable non-volatile medium (e.g., flash memory), a compact disc-read only memory (CD-ROM), a magneto-optical disk (MOD), a digital versatile disc (DVD) and/or other suitable memory elements or combinations thereof.
[0043] The controller 202 may also include a communications interface module 214. The communications interface module 214 includes associated electronic circuitry that is used to send and receive data. More specifically, the communications interface module 214 of the controller 202 is used to send and receive data to and from the lubricant system 400. More specifically, the communications interface module 214 of the controller 202 is used to send and receive data 435 to and from one or more sensors 440, 441 of the lubricant system 400, such as further described in regard to
[0044] In various embodiments, the controller 202 may further be in communication with one or more sensors elsewhere at the aircraft 10, such as, but not limited to, sensors at the engine 100. Examples of the one or more sensor(s) elsewhere at the aircraft 10 may include, without limitation, a pressure sensor, a temperature sensor, a torque sensor, and a speed sensor. For example, the one or more sensors at the aircraft 10 may include, but is not limited to, sensors configured to sense an ambient pressure (P0) or an inlet pressure (P1) at the gas generator compressor 110; a temperature sensor configured to sense an inlet temperature (TI) at the gas generator compressor 110; a pressure sensor configured to sense a discharge pressure (P.sub.S3) at the outlet of the gas generator compressor 110; a temperature sensor configured to sense a turbine gas temperature (T.sub.4.5) within the turbine section 140; a torque sensor configured to detect an engine torque (Q1) of the engine 100; a speed sensor configured to detect a rotational speed N.sub.G of the gas generator shaft 160; or a speed sensor configured to detect a rotational speed N.sub.P of the power turbine shaft 170, or combinations thereof. In still various embodiments, the sensor 440, 441 at the lubricant system 400 may define a pressure sensor of a gear assembly 46 of the aircraft 10 (
[0045] The controller 202 may be configured to receive one or more operator commands from an operator manipulated input device 260 of the aircraft 10. In particular, the controller 202 may be communicatively coupled to the operator manipulated input device 260 via data buses 270. Thus, the controller 202 may receive the one or more operator commands via data buses 270. It should be appreciated that the data buses 270 may be any suitable wired communications interface. For example, the data buses 270 may be based on ARINC 429, MIL-STD 1553, IEEE 1394, or any other suitable standard. It should also be appreciated, however, that the data buses 270 may, in other embodiments, be any suitable wireless communications interface.
[0046] In one embodiment, the operator manipulated input device 260 may be located in the cockpit 20 of the aircraft 10 (
[0047] As an example, an operator of the aircraft 10 may generate an operator command through the collective input device 22. The operator manipulated input device 260 may be used to increase or decrease lift of the aircraft 10, increase output power or torque at the engine 100, or otherwise actuate or control the aircraft 10. Additionally, or alternatively, the operator manipulated input device 260 may be used to send or receive commands from the lubricant system 400, such as commands or signals indicating an open position or a closed position of a valve 430 at the lubricant system 400 such as described in regard to
[0048] Referring now to
[0049] In various embodiments, the lubricant system 400 includes a first pressure sensor(s) 440 disposed along each of the main lubricant conduit 410 and the emergency lubricant conduit 420 upstream of the valve 430. The first pressure sensor 440 may define a pressure transducer measuring a first pressure value at the main lubricant conduit 410 and a second pressure value at the emergency lubricant conduit 420. In various embodiments, the first pressure sensor 440 is disposed along the main lubricant conduit 410 and the emergency lubricant conduit 420 upstream of the valve 430.
[0050] The first pressure sensor(s) 440 may generally measure pressure at each of the main lubricant conduit 410 and the emergency lubricant conduit 420 such as to detect correct operation of a pump at each respective conduit 410, 420. The lubricant system 400 further includes a second pressure sensor 441 downstream of the valve 430. The second pressure sensor 441 measures a third pressure value of lubricant egressing the valve 430 to the gear assembly 46. As a pressure of lubricant from the main lubricant circuit 410 (e.g., first pressure value) is greater than a pressure of lubricant from the emergency lubricant circuit 420 (e.g., second pressure value), a difference between the pressures (e.g., difference between the first pressure value and the second pressure value, such as acquired via the second pressure sensor 441) generally indicates to the controller 202 and/or user or operator of the aircraft 10 whether the main lubricant circuit 410 is providing lubricant to the gear assembly 46 rather than the emergency lubricant circuit 420.
[0051] In still various embodiments, the valve 430 may include a spring 432 or other elastic displacement device such as to dispose or articulate the valve 430 from a closed position when the gas turbine engine 100 is at rest to an open position when the gas turbine engine 100 is in operation. In one embodiment, the valve 430 defines a force F.sub.spring at the spring 432 corresponding to the valve 430 defining the closed position when the gas turbine engine 100 is at rest. The first pressure value at the main lubricant conduit 410 corresponds to a force F.sub.main produced by the first pressure value at the valve 430. For example, the first pressure value at the valve 430 may be defined opposing the force F.sub.spring. As such, when the gas turbine engine 100 is at rest, the first pressure value at the main lubricant conduit 410 defines the force F.sub.main less than the force F.sub.spring (i.e., force F.sub.spring is greater than force F.sub.main) such that the force F.sub.spring at the spring 432 keeps the valve 430 in the closed position. As stated above, when the valve 430 is in the closed position the flow of lubricant is disposed through the emergency lubricant conduit 420. Additionally, or alternatively, when the valve 430 is in the closed position, the flow of lubricant is disabled from flow through the main lubricant conduit 410.
[0052] Additionally, when the gas turbine engine 100 is in operation (i.e., producing combustion gases 136 such as described in regard to
[0053] Embodiments of the lubricant system 400 generally described in regard to
[0054] Referring still to
[0055] In another embodiment, the valve 430 generates the signal 435 as an electrical signal. For example, the signal 435 defining the electrical signal may be transmitted to generate an indication at the cockpit 20 (e.g., at the instrument panel 28) of the aircraft 10 (
[0056] In still another embodiment, the valve 430 generates the signal 435 as an electrical signal transmitted in communication (e.g., communicatively coupled with the communications interface 214 in
[0057] Referring now to
[0058] The method 1000 includes at 1010 disposing a valve at the lubricant system at a main lubricant conduit and an emergency lubricant conduit in which an at rest position enables flow of lubricant to the emergency lubricant conduit and disables flow of lubricant to the main lubricant conduit. The method 1000 further includes at 1012 disposing a pressure sensor downstream of the valve at a connection between the main lubricant conduit and the emergency lubricant conduit. The method 1000 further includes at 1014 determining whether the valve is in an open position when an engine of the aircraft is at rest. For example, determining whether the valve is in an open position may generally occur during pre-flight checks of the aircraft and/or engines.
[0059] The method 1000 further includes at 1020 supplying a pressurized flow of lubricant to the lubricant system; and at 1030 disposing the valve to an open position when a pressure of lubricant at the main lubricant conduit is greater than a force F.sub.spring corresponding to the valve defining a closed position when the engine is at rest.
[0060] In various embodiments at 1030, such as described in regard to
[0061] In still various embodiments at 1010, such as described in regard to
[0062] In various embodiments, the method 1000 further includes at 1040 generating a signal (e.g., signal 435 in
[0063] In still various embodiments, generating the signal (e.g., signal 435) includes generating an electrical signal to a controller (e.g., controller 202 in
[0064] Referring still to the method 1000 at 1040 generating the signal to the controller may further include generating a lubricant system error signal when the valve defines the closed position and the engine (e.g., engine 100 in
[0065] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.