OIL RECOVERY SYSTEM
20190368393 ยท 2019-12-05
Assignee
Inventors
Cpc classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/0095
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D25/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01M13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An oil recovery system arranged to recover lubricating oil in a gas turbine engine, the oil recovery system comprising: a separator arranged to extract lubricating oil from a mixture of lubricating oil and air; an oil tank arranged to collect lubricating oil extracted from the mixture; and an exit mast arranged to vent air extracted from the mixture overboard from a core of the engine, wherein the exit mast comprises one or more openings for venting air from the separator; and wherein the one or more openings faces at least partially upstream relative to a direction of airflow through the gas turbine engine, such that the air is vented in the upstream direction, and a dynamic head of any airflow pressurises the oil tank, via the exit mast.
Claims
1. An oil recovery system arranged to recover lubricating oil in a gas turbine engine, the oil recovery system comprising: a separator arranged to extract lubricating oil from a mixture of lubricating oil and air; an oil tank arranged to collect lubricating oil extracted from the mixture; and an exit mast arranged to vent air extracted from the mixture overboard from a core of the engine, wherein the exit mast comprises one or more openings for venting air from the separator; and wherein the one or more openings faces at least partially upstream relative to a direction of airflow through the gas turbine engine, such that the air is vented in the upstream direction, and a dynamic head of any airflow pressurises the oil tank, via the exit mast.
2. The oil recovery system as claimed in claim 1, wherein the exit mast is arranged to vent air into a bypass duct of the gas turbine engine.
3. The oil recovery system as claimed in claim 1, comprising: a pump for circulating lubricating oil from the oil tank to a lubricating chamber for lubricating a part of the gas turbine engine, wherein an inlet pressure of the pump is at least in part dependent on a pressure of the oil tank.
4. The oil recovery system as claimed in claim 1, comprising: a pump for circulating the mixture of lubricating oil and air from a lubricating chamber for lubricating a part of the gas turbine engine to the separator.
5. The oil recovery system as claimed in claim 1, wherein the separator outputs the lubricating oil to the tank, and a second mixture of lubricating oil and air, with reduced concentration of oil; and wherein the oil recovery system further includes: an oil breather, arranged to extract further lubricating oil from the second mixture of lubricating oil and air, and to provide the further lubricating oil to the oil tank, and the air with any remaining oil content to the exit mast.
6. The oil recovery system as claimed in claim 1, wherein the exit mast is in direct fluid communication with the separator or oil tank.
7. The oil recovery system as claimed in claim 1, comprising one or more conduits arranged between the lubricating chamber and the exit mast, wherein the conduits do not include any pressure control valve or pressure control constriction.
8. The oil recovery system as claimed in claim 1, wherein: each of the one or more openings has an opening axis extending perpendicular to a plane defined be the opening; each of the one or more openings has an opening angle defined between the opening axis and the direction of airflow; the opening angle can vary between 0 degrees and 90 degrees, such that the pressure of the oil tank is at least partially dependent on the opening angle.
9. A gas turbine engine for an aircraft comprising: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan comprising a plurality of fan blades; one or more lubricating chambers arranged around the core shaft, each lubricating chamber comprising seals between a housing of the chamber and the core shaft; an air supply system arranged to direct pressurised air at the seals, in order to prevent escape of lubricating oil from the lubricating chamber, wherein the air mixes with the lubricating oil in the lubricating chamber; and an oil recovery system as claimed in claim 1, arranged to recover lubricating oil from the oil and air mixed in the lubricating chamber.
10. The gas turbine engine as claimed in claim 9, wherein the seals comprise a seal selected from: contacting carbon seals, air riding carbon seals, and brush seals.
11. The gas turbine engine as claimed in claim 9, wherein: the turbine is a first turbine, the compressor is a first compressor, and the core shaft is a first core shaft; the engine core further comprises a second turbine, a second compressor, and a second core shaft connecting the second turbine to the second compressor; the second turbine, second compressor, and second core shaft are arranged to rotate at a higher rotational speed than the first core shaft; and the air supply system is arranged to draw air from upstream of the first compressor.
12. The gas turbine engine as claimed in claim 9, wherein the oil recovery system is arranged to circulate lubricating oil from the oil tank to the lubricating chamber.
13. The gas turbine engine as claimed in claim 9, wherein: the gas turbine engine includes a bypass duct arranged around the engine core; the bypass duct includes radially extending support structures and/or guide vanes; and wherein the exit mast is arranged in one of the support structures and/or guide vanes, and the support structures and/or guide vane includes an opening facing downstream into a bypass airflow, to vent air from the exit mast into the bypass duct.
14. The gas turbine engine as claimed in claim 9, wherein at least one of the lubricating chambers comprises a bearing chamber.
15. The gas turbine engine as claimed in claim 9, further comprising: a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft, wherein at least one of the lubricating chambers comprises the gearbox.
16. The gas turbine engine as claimed in claim 9, wherein the oil and air mixture from the lubricating chamber is exhausted only to the separator or oil tank.
17. A method of pressuring an oil tank for collecting lubricating oil from a mixture of oil and air, in a gas turbine engine, the method comprising: separating a mixture of oil and air; collecting the lubricating oil in an oil tank; and venting the air through an exit mast having an opening facing at least partially upstream into an air flow through the gas turbine engine, such that a dynamic head of any airflow through the engine pressurises the oil tank, via the exit mast.
18. The method as claimed in claim 17, wherein the tank is pressurised without a pressure control valve or pressure control constriction.
Description
DESCRIPTION OF THE DRAWINGS
[0061] Embodiments will now be described by way of example only, with reference to the Figures, in which:
[0062]
[0063]
[0064]
[0065]
[0066]
DETAILED DESCRIPTION
[0067]
[0068] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0069] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0070] Note that the terms low pressure turbine and low pressure compressor as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the low pressure turbine and low pressure compressor referred to herein may alternatively be known as the intermediate pressure turbine and intermediate pressure compressor. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0071] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0072] The epicyclic gearbox 30 illustrated by way of example in
[0073] It will be appreciated that the arrangement shown in
[0074] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0075] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0076] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0077] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
[0078] The general direction of airflow through the engine 10 is in a direction parallel to the principle axis 9, from the fan 23 towards the bypass and core exhaust nozzles 18, 20, as illustrated by the arrow 42 in
[0079] As shown in
[0080] As shown in
[0081] The housing 52 of the bearing chamber 54 is a stationary structure. However, the core shaft 26 extends through the housing 52 at an upstream opening 64 and a downstream opening 66. To prevent oil escaping the chamber 54, seals 68 are provided between the shaft 26 and the housing 52 at the openings 64, 66.
[0082] In the embodiment shown, the seals 68 are contacting carbon seals, formed between the housing and an annular mounting structure 70 on the shaft 26. Contacting carbon seals comprise segmented arcs of carbon, held together with a garter spring to create a tight clearance, either between segments, or between the shaft and the segments.
[0083] To prevent, or severely limit, oil escaping through the seals 68, an air supply system 74, or seal pressurisation system is provided. The air supply system 74 syphons a portion of the pressurised air from one of the compressors 14, 15 of the engine core 11, and directs the pressurised air 76 at the seals 68.
[0084] Typically, air for the air supply system 74 is drawn from core air flow A. For the generally upstream bearing chambers 54, is drawn from near the splitter 13, which divides the engine core 11 from the bypass duct 22. The air is typically drawn upstream of the low pressure compressor 14, at a pressure between 3 and 16 psia (20 to 111 kPa). For generally downstream bearing chambers 54, air is drawn from the high pressure compressor 15, at higher pressures. In some examples, the air may be a mixture from multiple different pressure sources.
[0085]
[0086] A portion of the air directed at the seals 68 is drawn into the chamber 54. The air drawn into the chamber 54 mixes with the oil 78. The oil 78 and air 76 should be separated prior to venting, to avoid venting oil, which can pose a fire risk, is environmentally damaging, and inefficient. In order to extract the oil, an oil recovery system 80 is provided.
[0087] In the oil recovery system 80, a first air and oil mixture 82 is drawn from the bearing chamber 54 through an outlet 124 arranged in the lower part of the chamber 54, such that gravity helps draw the mixture 82. The mixture 82 is drawn through a conduit 84 by a pump 86, to a separator 88.
[0088] The pump 86 causes a reduction in the pressure inside the bearing chamber 54, which creates a pressure differential over the seals 68, with high pressure air outside the chamber 54, and low pressure air inside. Thus the pressurised air 76 is drawn into the chamber 54, and oil cannot exit through the seals 68. As a result of the high quality of the seals 68, only a small quantity of air 76 is drawn into the bearing chamber 54. The pump 86 is continually pumping, in order to maintain the pressure differential over time.
[0089] At the separator 88, a first portion of oil 90 is removed from the mixture 82. The first portion of scavenged oil 90 is provided from a first outlet 92 of the separator 88, to the oil tank 56, through a first scavenge conduit 96. At a second outlet 94 of the separator 88, a second air and oil mixture 98 is provided. The second air and oil mixture 98 has lower oil content than the first mixture 82, having been through the separator 88.
[0090] The second air and oil mixture 98 is provided through conduit 100 to a breather apparatus 102, where a second portion oil 104 is extracted from the mixture 98. The second portion of oil 104 is fed from a first outlet 108 of the breather 102 to the oil tank 56 through a second scavenge line 106. A pump 126 is provided on the second scavenge line 106, to pump the oil 104 to the tank 56.
[0091] At a second outlet 110 of the breather 102, the air is provided for venting 112. This vent air 112 may include small quantities of oil and other contaminants, but these will be considered negligible. The vent air 112 is fed through a vent conduit 116, into an exit mast 114 for venting overboard of the engine 10.
[0092] The exit mast 114 has an opening 118 through which the vent air 112 is exhausted. The exit mast 114 is arranged so that the opening 118 faces in an upstream direction, relative to the direction of airflow 42 through the engine 10. As a result of this, the dynamic head of the airflow through the engine 10 is added to the discharge pressure of the exit mast 114, which is equivalent to the static pressure that the air is vented into. The dynamic head therefore increases the pressure of the oil tank 56, because the exit mast 144 is in fluid communication with the oil tank 56, through conduits 100, 116, and the breather 102 and separator 88. This in turn increases the pressure at the inlet 60 of the pump 58 that pumps oil 78 to the bearing chamber 54.
[0093] At high power operation, there is a large airflow through or past the engine providing a large dynamic head. Therefore, even at high altitudes, where ambient pressure is low (2-3 psi or 10-25 kPa), the pressure at the inlet 60 of the pump 58 is sufficient to avoid cavitation.
[0094] At low power operation, the flow through the engine is low, and so the pressure of the air provided by the air supply system 74 is low. Low power operation is typically at low altitude, and so the ambient pressure is able to sufficiently pressurise the inlet 60 of the pump 58 to avoid cavitation. As shown in
[0095] It will further be appreciated that there is no pressure control valve or constriction on the conduits 100, 116 between the exit mast 114 and the oil tank. The pressure of the oil tank 56, and thus the pressure at the inlet 60 of the pump 58 is a result of only the pressure at the openings of the exit mast 114, and the pressure at the outlet 120 of the pump 86 for drawing the oil/air mixture 82 from the bearing chamber 54.
[0096] As shown in
[0097] The separator 88 and breather 102 may be provided in any suitable position in the engine 10. For example the separator 88 and breather 102 may be provided in the engine core 11, within the structure 13 provided between the engine core 11 and the bypass duct 22, or within the nacelle 21 of the engine 10. Typically, the breather 102 requires some drive power. In one example, this may be taken from an accessory gearbox (not shown) of the engine 10. Thus, at least the breather 102 may be located in the vicinity of the accessory gearbox. The accessory gearbox may be provided in any of the above locations. The separator 88 and breather 102 need not be co-located, although they may be.
[0098] It will be appreciated that where necessary, the conduits 72, 84, 96, 100, 116 of the system shown in
[0099] In the above description, the opening 118 in the exit mast 114 is described as facing an upstream direction. The direction of the opening may be characterised by an opening axis that extends perpendicular to a plane defined by the opening. In some embodiments, the opening axis may be parallel to the direction of airflow through the engine 10, such that that the opening 118 fully faces upstream. In other embodiments, the opening 118 may be formed such that the opening 118 is rotated relative to the direction of airflow, such that the opening partially faces upstream.
[0100] The opening axis may form any angle with the direction of airflow from 0 degrees (where the opening faces directly upstream) to 90 degrees (where the opening is perpendicular to the upstream direction) and still be considered to be at least partially facing upstream.
[0101] The relative angle of the opening 118 to the flow direction may be used to control the pressure of the oil tank 56, to set the desired pressure. The size of the opening 118 may be used instead of or as well as the angle, to also control the pressure.
[0102] In the above description, it has been disclosed that the oil tank 56 provides oil to a bearing chamber 54 of the engine 10, and the oil recovery system 80 recovers the oil from the bearing chamber 54 to vent air. However, it will be appreciated that the gearbox 30 of the engine 10 also requires lubrication. The gearbox 30 may be sealed in a similar manner to the bearing chamber 54, including the creation of a pressure differential using pressurised air. Thus, the system discussed above may also be applied to the gearbox 30.
[0103] The bearing chamber 54 and gearbox 30 are just two examples of lubricating chambers, that may use pressurised air to assist sealing, and which require separation of the pressurised air and oil prior to venting. The system 80 discussed above may be applied to any such lubricating chamber.
[0104] It will be appreciated that a gas turbine engine 10 may include multiple bearing chambers 54, gearboxes 30 and other lubricating chambers. In one example, all of the chambers may be fed by a single oil tank 56, and the oil/air mixture from each 30, 54 may be drawn to a single separator 88, and then in turn to a single breather 102 and exit mast 114.
[0105] In other examples, each chamber 30, 54 may be provided with a separate tank 56, separator 88, breather 102 and exit mast 115, such that the lubrication of each chamber is independent of the other chambers 54, 30. In further examples, a tank 56, separator 88, 102 and exit mast 115 may be coupled to a group of two or more chambers. In yet further examples, certain components may be used for extracting oil from different lubricating chambers and venting the air. For example, each of a number of lubricating chambers may have a dedicated separator 88, but may be fed by a common tank 56, and may vent to a common exit mast 114.
[0106] It will be appreciated that in some cases, the separator 88 may achieve sufficient separation of oil and air such that the air output from the separator 88 is sufficiently clean to be directly vented. As such, the breather 102 is optional, and may be omitted. In other examples, further steps of separation may be provided in addition to the separator 88 and breather 102, each feeding oil back to the tank 56.
[0107] In the example discussed above, the exit mast 114 passes through a vane or support structure 44 crossing the bypass duct 22. It will be appreciated that in some examples, the vane or support structure 44 may directly form the exit mast 114, with the vent air 112 passing directly through the structure 44.
[0108] In other examples, the exit mast 114 may be formed of a separate structure that projects into the bypass duct 22.
[0109] In the examples discussed above, the air is vented into the bypass duct 22. However, in other examples, the air may be vented outside the whole engine 10. For example, the exit mast 114 may project from the nacelle 21, or may be formed in the nose cone of the fan 23, or in another upstream facing position.
[0110] Furthermore, although the example discussed above includes a single opening 118 in the exit mast, the exit mast may include a plurality of openings. At least some of the openings, but not necessarily all, should face in the upstream direction, to sufficiently pressurise the oil tank 56.
[0111] In the above description, contacting carbon seals 68 are used to seal the lubricating chamber 30, 54 to the core shaft 26, 27. However, any suitable type of low flow seal may be used. For example, the seal 68 may be an air riding carbon seal, formed by carbon elements held on a film of air, lip seals or brush seals. The seals 68 may also be a labyrinth seal or any other type of seal.
[0112] The arrangement of pumps and conduits discussed above is given by way of example only. Any suitable arrangement may be used to achieve the required fluid communication between the oil tank 56, lubricating chamber 30, 54 separator 88, breather 102 (if included) and exit mast 114.
[0113] For example, where
[0114] A number of different types of separator 88 and breather 102 will be apparent to the person skilled in the art. Any suitable type of separator 88 and breather 102 may be used.
[0115] In some examples, the separator 88 may be separate from the tank 56, and oil 90 may be provided to the tank 56 by scavenge conduit 96. In other examples, the separator 88 may be co-located with the tank 56, on an inlet of the tank 56, such that the separator 88 provides oil 90 directly to the tank without an intervening conduit. In yet further examples, the separator 88 may comprise a de-aerator or the like provided within the tank 56.
[0116] In the oil recovery system 80 shown in
[0117] The oil tank 56 includes a vent conduit 128 coupled between the oil tank 56 and the breather 102. The vent conduit 128 carries the second mixture of oil and air 98 (with reduced oil compared to the first mixture 82) to the breather 102, which carries out further separation. Any further oil 104 extracted is provided to the oil tank 56 by the pump 126 on the scavenge line 106. The air 112 form the breather 102 is provided to the exit mast 114 as discussed above.
[0118] As discussed above, if the separator 88 achieves sufficient separation of oil and air, then the breather 102 may be omitted and the vent conduit 128 may provide air 112 directly to the exit mast 114.
[0119] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.