SYSTEM, DEVICE AND METHOD FOR DETECTING AT LEAST ONE VARIABLE DURING A BIOLOGICAL OR CHEMICAL PROCESS
20190366329 ยท 2019-12-05
Inventors
Cpc classification
B01L2300/0636
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/12
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/168
PERFORMING OPERATIONS; TRANSPORTING
G01N21/01
PHYSICS
B01L3/508
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0861
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
G01N21/01
PHYSICS
Abstract
A system for detecting at least one variable of a liquid sample (2) being moved in a container (1) during a biological or chemical process is disclosed. The container (1) comprises a bottom (5), a plurality of walls (3.sub.1, 3.sub.2), and an opening (4) opposite the bottom (5). A wall (3.sub.2) forms an obtuse angle () with the adjacent walls (3.sub.1) respectively. A reflection element (7) is formed on the wall (3.sub.2). A measuring unit (10) has a radiation source (11). A sensor (12) is assigned to the bottom (5) of the container (1) in such a way that a beam (11E) emerging from the radiation source (11) is directed to the reflection element (7) and from there through the wall (3.sub.2) to the sample in the container (1). The bottom (5) is transparent to a wavelength range of a radiation (11A) emerging from the sample (2). The sensor (12) of the measuring unit receives radiation (11A) from the sample (2). A device and a method for detecting at least one variable of liquid samples (2) during a biological or chemical process are also provided by the invention.
Claims
1. A system for detecting at least one variable of a liquid sample, the system comprising: a container formed by a bottom, a plurality of walls, and an opening opposite the bottom, wherein the container receives the liquid sample to perform a biological or chemical process in the container; a single wall of the container, forming an obtuse angle with the adjacent walls respectively; a reflection element is formed on the wall; and, a measuring unit having a radiation source and a sensor is assigned to the bottom of the container in such a way that a beam emerging from the radiation source is directed to the reflection element and from there through the wall to the liquid sample in the container, wherein the bottom is transparent for a wavelength range of a radiation emerging from the liquid sample, and the sensor of the measuring unit receives radiation from the sample.
2. The system according to claim 1, wherein the container is made of a plastic by means of an injection molding process, and the reflection element is an integral part of the container.
3. The system according to claim 1, wherein at least a portion of the wall assigned to the reflective element is transparent for a wavelength range of the beam from the radiation source, and wherein at least a portion of the bottom assigned to the sensor is transparent for a wavelength range of the radiation from the sample.
4. A device for detecting at least one variable of at least one liquid sample during a biological or chemical process, the device comprising: a measurement carrier a moving component for moving the measurement carrier in a combined movement composed of an X-coordinate direction and a Y-coordinate direction; a matrix of a plurality of containers rigidly connected to one another, each of the containers is defined by a bottom, a plurality of walls and an opening opposite the bottom; a base module of the matrix which is constructed of four containers connected to one another, the matrix being composed of a plurality of base modules which are also rigidly connected to one another; a central channel of the base module which defines a respective wall of each of the four containers; an end of the channel of the base module which defines four reflection elements, one respective reflection element being assigned to the wall of each container of the base module; and a plurality of measuring units arranged in the measurement carrier, each measuring unit having at least one controllable radiation source of electromagnetic radiation and at least one sensor for detecting electromagnetic radiation, wherein the plurality of measuring units is arranged in a distribution throughout the measurement carrier in a way such that, when the matrix is seated on the measurement carrier, one respective radiation source is assigned to each reflection element of each container and at least one respective sensor is assigned to the bottom of each of the containers.
5. The device according to claim 4, wherein a plurality of stops is provided which position the matrix in an accurately aligned manner on the measurement carrier, and each container of the matrix is assigned a respective measuring unit such that each reflection element of each container is assigned a radiation source and each bottom is assigned a sensor.
6. The device according to claim 4, wherein the bottom of each container of the matrix is configured such that it is transparent to the electromagnetic radiation from the controllable radiation source into the liquid sample and to the electromagnetic radiation emanating from the liquid sample to the at least one sensor.
7. The device according to claim 4, wherein the radiation source is at least one light-emitting diode, wherein an optical system for guiding and forming the electromagnetic radiation is arranged downstream of said at least one light-emitting diode.
8. The device according to claim 7, wherein the optical system is composed of at least one pinhole aperture and an optical lens, the optical lens collimating the electromagnetic radiation in the liquid sample into a beam.
9. The device according to claim 4, wherein the moving component is configured to move the measurement carrier in the X-coordinate direction and in the Y-coordinate direction with a defined, radial, and orthogonal to the gravitational force extending movement about a fixed axis.
10. The device according to claim 4, wherein the measurement carrier is provided with an electronic module which is communicatively connected to each sensor of each measuring unit, and the electronic module is connected to a base station via a data connection.
11. The device according to claim 4, wherein the moving component is dimensioned such that up to ten measurement carriers can be placed on the moving component, whereby an uninterrupted, non-invasive, and simultaneous measurement on a plurality of containers of a matrix on a plurality of measurement carriers can be carried out.
12. The device of claim 11, wherein at least one incubator is provided, in which the moving component and the at least one measurement carrier are accommodated.
13. The device of claim 12, wherein a plurality of measurement carriers are positioned in a plurality of incubators such that the measurement carriers are subject to different incubation environments and movement patterns of the moving component.
14. A method for detecting at least one variable of a liquid sample during a biological or chemical process, the method comprising the steps of: filling at least one container of a matrix of a plurality of containers with the liquid sample, the matrix being made up of a plurality of base modules, each base module being composed of four containers connected to one another, wherein a central channel defines a respective wall of each of the containers, and an end of the channel of the base module defines four reflective elements, wherein a respective reflection element is assigned to the respective wall of each container of the base module; placing the matrix on a measurement carrier such that each of the plurality of measuring units arranged in the measurement carrier is assigned to one of the containers of the matrix, so that at least one controllable radiation source of the measuring unit is assigned to the reflection element of each container, and at least one sensor of the measuring unit is assigned to a bottom of each container; moving the measurement carrier in the X coordinate direction and in the Y coordinate direction, wherein the movement of the measurement carrier is performed radially and orthogonal to the gravitational force about a fixed axis, and wherein in each base module of the matrix, depending on the movement, the liquid sample alternately accumulates on the wall of each container of the base module; triggering the at least one controllable radiation source of each measuring unit in such a way that via reflection element and the wall of each container, electromagnetic radiation is irradiated into the sample just accumulated on the wall of the respective container; and collecting, with the respective sensor of the respective measuring unit, the electromagnetic radiation emerging through the respective bottom of each container of the matrix, wherein a determination of the at least one variable during the biological or chemical process is performed in the at least one container of the matrix.
15. The method according to claim 14, wherein a beam of the measuring unit emerging from the radiation source is irradiated through the wall into the respective container of the base module or matrix, and wherein the optical sensor of the measuring unit receives the electromagnetic radiation emerging through the bottom from the liquid sample accumulated on the wall of each container.
16. The method according to claim 14, wherein the containers of the matrix are measured with their assigned measuring units of the measurement carrier in such a way that the containers in the base module are grouped, and measured values are obtained from the containers of each base module with a time delay.
17. The method according to claim 14, wherein the at least one variable in each container of the matrix is recorded in a defined measurement interval with a measurement frequency of at least 50 measurement events per second, and wherein the recorded measurement data of the at least one variable of each container of the matrix are processed independently of one another according to a mathematical method in a defined time measurement interval and converted into a value of the variables determined temporally after the beginning of the process.
18. The method according to claim 17, wherein the measured values obtained with a time delay are transmitted to a base station by means of a data connection.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0071] The nature and mode of operation of the present invention will now be more fully described in the following detailed description of the invention taken with the accompanying figures, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
[0089] The drawings merely show embodiments of how the one or more containers according to the invention or the device according to the invention can be configured. The drawings expressly do not limit the invention to these embodiments. At the outset, it should be appreciated that like reference numbers on different figures identify identical, or functionally similar, structural elements of the invention. It is to be understood that the invention as claimed is not limited to the disclosed aspects.
[0090] Furthermore, it is understood that this invention is not limited to the particular methodology, materials, and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the present invention as claimed.
[0091] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this invention pertains. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the invention.
[0092] Referring now to the figures,
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[0094] As can be seen from the illustration of
[0095] A beam 11E is directed from the radiation source 11 through the wall 3.sub.2 onto the liquid sample 2 in the container 1 via the reflection element 7. Preferably, the beam 11E is then directed to the sample 2 when, due to the movement, the fluid sample 2 has accumulated on the wall 3.sub.2. This has the advantage that a sufficiently large amount of the fluid sample 2 is available for the measurement. The sensor 12 of the measuring unit 10 detects the radiation 11A emerging from a scattering region 14 of the fluid sample 2 through the bottom 5. For this purpose, the bottom 5 itself or at least a portion 5F of the bottom 5 is transparent for a wavelength range of the radiation 11A emanating from the scattering region 14.
[0096] The reflection element 7 is an integral part of the wall 3.sub.2. Preferably, the container 1 is produced by means of an injection molding process from a plastic. The embodiments of the container 1 shown in
[0097] The bottom 5 or the portion 5F of the bottom surface of each container 1 is configured such that it is transparent in an orthogonal direction R for electromagnetic radiation 11A (light) from the sample 2. At least one measurement on the sample 2 is for obtaining information by an optical method, wherein the determination of at least one variable (such as, for example, turbidity, biomass, or cell concentration) is made during an uninterrupted, defined, radial movement of the container or containers 1 about a fixed axis A, wherein the movement is orthogonal to the gravitational force. The radius of the movement may be between 0.5 mm and 50 mm. The frequency of the movement may be between 0 and 2000 revolutions per minute (rpm).
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[0102] The assignment of the radiation source 11 and the sensor 12 of the measuring unit 10 to the containers 1 is illustrated in
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[0111] According to a preferred embodiment, each measuring unit 10 has a data connection 23, which is a radio transmitter or receiver, with which a local radio network is established as a permanently stationed, central data connection 23Z, being also a radio transmitter or receiver. In the data transfer technology used, for example, Bluetooth or WLAN can be used. All measuring units 10 also have a device-internal, permanent data memory for recording measurement data. The central radio transmitter or receiver is connected via a data interface 23D to a base station 30 (data processing and/or data recording device), such as, for example, a computer such as, for example, a desktop computer, a notebook computer, a tablet computer or a smart phone.
[0112] A flow chart of the method according to the invention of the parallelized detection of cell and biomass concentrations of cell cultures (liquid sample 2) is shown in
[0113] In a next step 62, the at least one measurement carrier 22 is placed on a moving component 25. The measurement carrier 22 and the moving component 25 can be introduced into at least one incubator 40, which is communicatively connected to the base station 30. It should be noted that in another embodiment of the method, the incubator can also be omitted.
[0114] In step 63, a measuring process and a shaker or incubation environment are set at the base station 30. The settings are transmitted to the at least one measurement carrier 22 and possibly to the at least one incubator 40 (if necessary also to the moving component 25). By setting the measuring process, the grouped containers 1 of a matrix can thus be measured with a time-delay. The setting of the measuring process can comprise, for example and without being limited thereto, the incubation conditions, the radial movement pattern (such as, for example, repetition frequency and direction of rotation, since the type of movement radial is previously predetermined) of the moving component 25, the control of the radiation source 11, the definition of the measurement frequency for a measurement time interval (for the generation of a measured value, the user only sets, for example, that every 10 seconds a measured value is to be detected), or the setting of the wavelength emitted by the radiation source 11.
[0115] In step 64, the movement of the at least one measuring carrier 22 is carried out with the moving component 25 assigned to the measurement carrier 22. During the movement of the measurement carrier 22 according to a defined movement pattern, the determination of a variable of the biological or chemical process is made. The movement of the carrier 22 may be performed, for example, continuously and with a defined, radial, and orthogonal to gravitational force S extending movement about a fixed axis A.
[0116] In a step 65 parallel in time to step 64, the measuring unit 10 acquires the measurement data of the liquid and moving sample 2 present in the at least one container 1. The acquiring (recordation) of the measurement data is carried out at a defined time measurement interval with a defined measurement frequency of at least 50 Hz. In each container 1, in which a sample is located, the measured data are recorded with the sensor 12 of the measuring unit 10. A respective measuring unit 10 is permanently assigned to the respective containers 1, the measuring units 10 being arranged stationarily on the measurement carrier 22 for the containers 1 (for example, a microtiter plate). The measuring unit 10 comprises the controllable radiation source 11 and the at least one sensor 12.
[0117] In step 66, finally, the transmission of the recorded measurement data of a variable in the at least one container 1 is carried out. The measurement data are transmitted from the incubator 40 to the base station 30 (or a suitable evaluation unit). The base station 30 is used to calculate the value of the variable determined by the evaluation process. The variable is, for example, the turbidity and the optical density of liquid samples, the cell density, biomass and cell concentration, pH value, O.sub.2 saturation of the liquid, or the ambient temperature. For the determination of the pH value or the O.sub.2 saturation of the liquid, sensor pads (not shown here) are glued into the container. The pH value or the O.sub.2 saturation are detected as an optical response by the sensor 12 assigned to the respective container, said sensor 12 having been previously illuminated with a light source. The relative saturation of dissolved oxygen in the respective sample 2 is regulated by a change in the energy input during the movement of the containers 1 or of the carrier 22 by the movement pattern of the moving component 25. It is particularly advantageous if the recorded measurement data are transmitted via a data connection 23 (for example, via radio) from the incubator 40 to the base station 30, since the source of error of a cable break is eliminated.
LIST OF REFERENCE NUMERALS
[0118] 1 Container [0119] 1M Matrix [0120] 2 Sample [0121] 3.sub.1 Wall [0122] 3.sub.2 Wall [0123] 5 Opening [0124] 5 Bottom, Base [0125] 5F Portion of the bottom [0126] 6 Cover [0127] 6B Bore [0128] 7 Reflection element [0129] 10 Measuring unit [0130] 11 Radiation source [0131] 11A Radiation from the sample [0132] 11E Beam from the radiation source [0133] 12 Sensor [0134] 13 Optical system [0135] 14 Scattering region [0136] 15 Bottom surface [0137] 22 Measurement carrier [0138] 23 Data connection [0139] 23D Data interface [0140] 23Z Central data connection [0141] 24 Electronic module [0142] 25 Moving component [0143] 26 Light-emitting diode [0144] 27 Positioning aid (stop) [0145] 30 Base station [0146] 35 Bidirectional communication connection [0147] 40 Incubator [0148] 61 Step [0149] 62 Step [0150] 63 Step [0151] 64 Step [0152] 65 Step [0153] 66 Step [0154] 71 Spacer [0155] 72 Pinhole aperture [0156] 73 Spacer [0157] 74 Optical lens [0158] 75 Spacer [0159] 100 Base module [0160] 102 Channel [0161] 104 End [0162] A Axis [0163] A-A Intersection line [0164] B Area [0165] B-B Intersection line [0166] H Height [0167] R Orthogonal direction [0168] S Gravitational force [0169] X X coordinate direction [0170] Y Y coordinate direction [0171] Z Z-coordinate direction [0172] Obtuse angle