GAS TURBINE WITH ROTATING DUCT
20190368421 ยท 2019-12-05
Inventors
Cpc classification
F01D5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/1684
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/411
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2260/201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas turbine has a shaft arranged for driving a compressor and being rotatable with respect to another component, wherein a stream of bleed air from the compressor can flow between the shaft and the other component, wherein a duct is fixed with respect to the shaft such that the stream of bleed air can flow though the duct, wherein the duct surrounds the shaft. A heat exchanger may be arranged in the duct such that the bleed air is cooled by air within the shaft.
Claims
1. A gas turbine having a shaft arranged for driving a compressor and being rotatable with respect to another component, wherein a stream of bleed air from the compressor can flow between the shaft and the other component, wherein a duct is fixed with respect to the shaft such that the stream of bleed air can flow though the duct, wherein the duct surrounds the shaft.
2. The gas turbine according to claim 1, wherein the duct is arranged between the shaft and the other component.
3. The gas turbine according to claim 1, wherein the duct has an annular shape.
4. The gas turbine according to claim 1, wherein the duct extends at least partially along a combustion chamber.
5. The gas turbine according to claim 1, further comprising a heat exchanger comprising the duct, the heat exchanger being configured for cooling a stream of bleed air flowing through the duct.
6. The gas turbine according to claim 5, wherein the heat exchanger is supplied with air from within the shaft, the air being cooler than the bleed air.
7. The gas turbine according to claim 5, wherein the heat exchanger has a cooling-air inlet and a cooling-air outlet, wherein the cooling-air outlet is arranged at a larger radius to an axis of rotation of the shaft than the cooling-air inlet.
8. The gas turbine according to claim 1, further comprising nozzles at an outlet of the duct for tuning the swirl of the outlet air.
9. The gas turbine according to claim 1, wherein the shaft is a high-pressure shaft.
10. The gas turbine according to claim 1, wherein the duct is mounted on a flange of the shaft.
11. The gas turbine according to claim 1, further comprising a combustion chamber, wherein the other component is a casing skin between the combustion chamber and the shaft.
12. The gas turbine according to claim 1, further comprising a combustion chamber, wherein the other component is a windage shield adjacent a combustion chamber casing of the combustion chamber.
13. The gas turbine according to claim 1, wherein the duct is in fluid connection with at least one turbine blade for cooling the turbine blade.
14. The gas turbine according to claim 13, wherein the duct extends to and is connected with an inlet of at least one turbine blade, or extends to and is connected with a cavity defined by at least one static wall, the cavity being in fluid connection with an inlet of at least one turbine blade.
15. The gas turbine engine according to claim 1, for an aircraft, comprising: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan comprising a plurality of fan blades; and a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft.
16. The gas turbine engine according to claim 15, wherein: the turbine is a first turbine, the compressor is a first compressor, and the core shaft is a first core shaft; the engine core further comprises a second turbine, a second compressor, and a second core shaft connecting the second turbine to the second compressor; and the second turbine, second compressor, and second core shaft are arranged to rotate at a higher rotational speed than the first core shaft.
Description
[0050] Embodiments will now be described by way of example only, with reference to the Figures, in which:
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[0065] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0066] An exemplary arrangement for a geared fan gas turbine engine 10A is shown in
[0067] Note that the terms low pressure turbine and low pressure compressor as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the low pressure turbine and low pressure compressor referred to herein may alternatively be known as the intermediate pressure turbine and intermediate pressure compressor. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0068] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0069] The epicyclic gearbox 30 illustrated by way of example in
[0070] It will be appreciated that the arrangement shown in
[0071] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0072] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0073] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0074] The geometry of the gas turbine engine 10A, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
[0075]
[0076] The combustion equipment 16 comprises a combustion chamber 16.1 within which fuel is combusted. The combustion chamber 16.1 is arranged within a combustion chamber casing 16.2. The combustion chamber casing 16.2 has a casing skin 16.3 that faces the high-pressure shaft 27. The casing skin 16.3 and the high-pressure shaft 27 are arranged such that a space is formed therebetween.
[0077] When the gas turbine engine 10A is operational, air is bled off from the high-pressure compressor 15, in the following referred to as bleed air H. In the example shown in
[0078] As shown in
[0079] The duct 100A extends along at least a part of the high-pressure shaft 27 along the principal rotational axis 9 in the direction from the high-pressure compressor 15 to the turbine 17. After exiting the duct 100A, the stream of bleed air H is directed towards turbine blades 17.1 of the turbine 17. The turbine blades 17.1 are mounted on or formed in one piece with a respective disc 17.2 of the turbine 17. The turbine blades 17.1 may comprise channels therein which are in fluid connection with the duct 100A. In this way, the turbine blades 17.1 may be efficiently cooled by means of bleed air H.
[0080] As indicated by means of an arrow in
[0081] The casing skin 16.3 and the high-pressure shaft 27 are rotatable with respect to one another. Air streaming between surfaces moving with respect to one another may experience shear and may thus be heated. This effect is referred to as windage. The duct 100A is defined by inner and outer walls that are fixed with respect to one another. By providing the duct 100A, therefore, windage may be reduced. Compared to a gas turbine engine 10A not having the duct 100A, the bleed air may be kept at lower temperatures. The inner wall of the duct 100A may be an outer surface of the shaft 27.
[0082] The bleed air H and the combustion-chamber air C are air streams of a high-pressure air system. By means of further arrows,
[0083] Because the duct 100A is mounted on the high-pressure shaft 27, the duct 100A may be referred to as a rotating duct 100A.
[0084]
[0085] The heat exchanger 101A is arranged on the outer circumference of the high-pressure shaft 27. One or more inlets and outlets to the inner space of the high-pressure shaft 27 are provided to receive and discharge bore air L, L.
[0086] The cooled bleed air H may efficiently cool the turbine blades 17.1. A portion or all of the blade cooling air may be passed through the duct 100A for being cooled by the heat exchanger 101A. Furthermore, the cooled bleed air H may efficiently cool the rim and diaphragm of the turbine discs 17.2. The warmed bore air L, on the other hand, may maintain an inner bore of one or more turbine discs 17.2 at a temperature closer to the temperature of the diaphragm and the turbine blades 17.1. Therefore, temperature gradients and hence thermally induced stresses across one or more turbine discs 17.2 may be decreased. This can lead to an improved lifetime of the turbine discs 17.2. Alternatively or in addition, lighter discs 17.2 may be used, e.g. made of less material.
[0087] By use of the rotating duct 100A, the swirl of the bleed air H may be maintained.
[0088] Because the heat exchanger 101A is mounted on the high-pressure shaft 27, the heat exchanger 101A may be referred to as a rotating heat exchanger 101A or rotating internal heat exchanger 101A.
[0089] While heat may also be exchanged between bleed air H and bore air L across the high-pressure shaft 27, the heat exchanger 101A is adapted to specifically guide air flows for a dedicated heat exchange. Therefore, by means of the heat exchanger 101A, heat exchange between bleed air H and bore air L may be improved.
[0090] Turning now to
[0091] A baffle 104 extends radially inward from the heat exchanger 101B. An inner seal 103 seals the baffle 104 with respect to the low-pressure shaft 26 so that the bore air L is directed through the heat exchanger 101B.
[0092] An outer seal 102 seals the heat exchanger 101B with respect to the casing skin 16.3 of the combustion chamber casing 16.2 so that the bore air H is directed though the duct 100B.
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[0095] A heat exchanger 101C having a duct 100C for the bleed air H is mounted on the high-pressure shaft 27 and arranged inside the high-pressure shaft 27. The duct 100C is connected to the space between the windage shield 106 and the high-pressure shaft 27 via an inlet 118.
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[0098] The duct 100D has an annular shape and extends around the high-pressure shaft 27. The duct 100D is arranged between the windage shield 106 and the high-pressure shaft 27. An outer seal 102 seals the duct 100D with respect to the windage shield 106.
[0099] A flange 113 (or in general a plate) of the heat exchanger 101D extends radially inward from the duct 100D. The flange 113 is mounted between a flange 27.1 of the high-pressure shaft 27 and a flange 17.3 of the high-pressure turbine 17. Thus, the high-pressure shaft 27 and the high-pressure turbine 17 are mounted to one another via a part of the heat exchanger, in the present example, the flange 133. At least one channel 107 is provided within the flange 113. The channel 107 extends from an inlet 109 in a radial direction towards the duct 100D. The inlet 109 is arranged at an inner circumferential surface of the flange 113. A portion of the channel 107 extends inside the duct 100D (wherein the channel 107 and the duct 100D are not in fluid connection). Within the duct 100D, the channel 107 makes a turn and extends again in radial direction. An axial bore defines an outlet 110 of the channel 107.
[0100] Bleed air H and bore air L may exchange heat via the U-shaped portion of the channel 107 inside the duct 100D. The U-shaped turn illustrates a simplified heat exchange surface, which could take on a much more complicated form to further improve heat transfer.
[0101] The inlet 109 of the channel 107 is arranged at a first radius with respect to the principal rotational axis 9. The outlet 110 of the channel 107 is arranged at a second radius with respect to the principal rotational axis 9. The second radius is larger than the first radius. This may provide a pumping effect by rotation of the high-pressure shaft 27. The pumping effect may increase a flow of bore air L.
[0102] The gas turbine engine 10E further comprises an air guide tube 121. The air guide tube 121 extends from the flange 113 of the heat exchanger 101D and covers inner circumferences of the discs 17.2 of the high-pressure turbine 17. The air guide tube 121 is sealed against the low pressure shaft 26 by an inner seal 103, so that warmed bore air L flows between the air guide tube 121 and the inner bores of the discs 17.2 and further inside the high-pressure turbine 17.
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[0104] A duct 100E is arranged between the high-pressure shaft 27 and another engine component with respect to which the high-pressure shaft 27 is rotatable. In the example according to
[0105] The duct 100A is part of a heat exchanger 101E. In a cross-sectional view, the heat exchanger 101E has a T-shape. The heat exchanger 101E comprises an annular chamber 111. The annular chamber 111 is surrounded by the duct 100E. The annular chamber 111 and the duct 100E are separated from one another by a cylindrical wall 123. The duct 100E is defined by this inner cylindrical wall 111 and another, outer cylindrical wall 108. The duct 100E is arranged so as to be flown through by bleed air H, H. The annular chamber 111 is arranged so as to be flown through by bore air L, L.
[0106] The flange 113 of the heat exchanger 101E extends radially inward from the annular chamber 111. The flange 113 is arranged between a flange 27.1 of the high-pressure shaft 27 and a flange 17.3 of the disc 17.2. A plurality of through bores 112 through the three flanges serve for fixing the flanges to one another, e.g. by screws.
[0107] The annular chamber 111 is in fluid connection with a plurality of inlets 109 and outlets 110 for bore air L, L. The inlets 109 are arranged at an inner circumference of an axial protrusion of the flange 27.1 of the high-pressure shaft 27. The inlets 109 (in the present example three inlets 109 are provided) are connected with one another by an annular chamber defined by the three flanges. The inlets 109 connect an inner space of the high-speed shaft 27 with the annular chamber 111 so that bore air L may flow inside the annular chamber 111.
[0108] A plurality of outlets 110 (in the present example, three outlets 110) connect the annular chamber 111 with an inner space of the turbine disc 17.2. Warmed bore air L may flow out of the annular chamber 111 through the outlets 110. The outlets 110 are arranged at a lateral surface of the flange 17.3 of the turbine disc 17.2. The outlets 110 are arranged at a larger radius than the inlets 109.
[0109] As particularly shown in
[0110] Optional fins 115 improve the heat exchange. For example, the fins 115 are arranged on an inner circumference of the cylindrical wall 123. Correspondingly, fins may be arranged inside the duct 100E.
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[0114] The wall 124 is sealed against, formed in one piece and/or mounted to the cover plate 120. The cover plate 120 covers an outer circumferential surface of the disc 17.2. The cover plate 120 comprises one or more openings 120.1 for the bleed air H. An outlet 119 of the duct 100G is arranged at or adjacent to an inlet of the turbine blade 17.1. The duct 100G extends from the high-pressure compressor 15 to the high-pressure turbine 17.
[0115] All of the blade cooling air from the opening 15.1 of the high-pressure compressor 15 flows through the duct 100G. The gas turbine engine 10G comprises no pre-swirl nozzle for that blade cooling air. The stream of bleed air H does not re-enter a static cavity on its way to the turbine blade 17.1. In this way it is possible to minimize windage losses even further.
[0116] While examples of gas turbine engines have been shown having a high-pressure shaft 27 and a low-pressure shaft 26, it will be understood that the ducts and heat exchangers as described above may alternatively be used in gas turbine engines having only one shaft (the duct and heat exchanger may then be mounted on this shaft) or more than two shafts (the duct and heat exchanger may then be mounted, e.g., on the shaft driving the highest pressure compressor), the gas turbine engines described above may, or may not comprise a gearbox 30.
[0117] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.