Ground working machine, as well as method for milling ground surfaces or traffic surfaces

Abstract

In a ground working machine for working ground surfaces or traffic surfaces, in particular cold recycler or soil stabilizer as a self-propelled machine or attachment unit, featuring a machine frame, featuring a milling/mixing drum rotating transversely to the working direction of the machine frame, featuring a drum housing enclosing the milling/mixing drum and resting on the ground surface during the milling operation that forms a mixing chamber for crushing the milled material and/or mixing the milled material with additives, where the milling/mixing drum is height-adjustable for adjustment of a selectable milling depth, featuring a pivotable drum flap arranged, as a minimum, at the front end of the drum housing as seen in working direction, and featuring a controller for, as a minimum, the working process, it is provided for the following features to be achieved: the drum flap is, as a minimum, of two-part design and comprises no less than one upper part and one lower part, in which design no less than one part is pivotable and no less than one further part is adjustable in a telescoping fashion linearly or in the shape of an arc.

Claims

1. A ground working machine, comprising: a machine frame having a working direction; a plurality of wheels or tracks for supporting the machine frame from a ground surface; a working drum supported from the machine frame to rotate about a rotational axis transverse to the working direction of the machine frame, the working drum configured to rotate in an opposite direction to a direction of rotation of the wheels or tracks during forward milling operation in the working direction, the working drum being height adjustable to adjust a milling depth; and a drum housing enclosing the working drum and forming a mixing chamber, the drum housing including a front drum flap with reference to the working direction, the drum flap including: at least one upper flap part and at least one lower flap part, both the upper and lower flap parts closing the drum housing from the front; wherein at least one of the upper and lower flap parts is pivotable so as to have an adjustable pivoting angle; and wherein at least one of the upper and lower flap parts has an adjustable telescoping position.

2. The ground working machine of claim 1, wherein: at least one of the pivoting angle and the telescoping position is adjustable to thereby adjust a distance between the drum flap and the working drum.

3. The ground working machine of claim 2, wherein: the at least one of the pivoting angle and the telescoping position is adjustable such that a bottom edge of the drum flap provides a hold-down device.

4. The ground working machine of claim 1, further comprising: a replaceable crusher bar arranged adjacent a bottom edge of the at least one lower flap part.

5. The ground working machine of claim 1, further comprising: a plurality of skid shaped sliding shoes arranged next to one another adjacent a bottom edge of the at least one lower flap part.

6. The ground working machine of claim 5, wherein: the sliding shoes are equally spaced apart from each other.

7. The ground working machine of claim 1, wherein: the drum flap is configured to press against a ground surface at a predetermined contact pressure.

8. The ground working machine of claim 1, wherein: the at least one lower flap part has an adjustable transverse slope.

9. The ground working machine of claim 1, wherein: the at least one lower flap part is configured to be conformable to irregularities in the ground surface.

10. The ground working machine of claim 1, wherein: the adjustable telescoping position is adjustable linearly.

11. The ground working machine of claim 1, wherein: the adjustable telescoping position is adjustable in a shape of an arc.

12. The ground working machine of claim 1, wherein: the at least one upper flap part is pivotably connected to the drum housing and has the adjustable pivoting angle; and the at least one lower flap part has the adjustable telescoping position relative to the upper flap part.

13. A method of working a ground surface or a traffic surface with a ground working machine supported from the ground surface by wheels or tracks, comprising: (a) milling the ground surface or traffic surface in a working direction using a height adjustable milling drum, the milling drum rotating in an opposite direction to a direction of rotation of the wheels or tracks; (b) mixing milled material in a mixing chamber formed by a drum housing surrounding the milling drum, the drum housing including at least a front pivotable drum flap including at least one pivotable flap part and one telescoping flap part; (c) adjusting a milling depth of the milling drum; and (d) altering the mixing chamber by adjusting at least one of a pivoting angle of the pivotable flap part and a telescoping position of the telescoping flap.

14. The method of claim 13, wherein: step (d) further comprises adjusting a ground-parallel distance between the front pivotable drum flap and the milling drum.

15. The method of claim 13, wherein: step (d) further comprises holding down the ground surface or traffic surface with a bottom edge of the front pivotable drum flap to reduce formation of large slabs of milled off material.

16. The method of claim 13, further comprising: pressing a bottom edge of the front pivotable drum flap against the ground surface or the traffic surface at a predetermined contact pressure.

17. A ground working machine, comprising: a plurality of wheels or tracks for supporting the ground working machine from a ground surface; a rotatable milling drum, the milling drum configured to rotate in an opposite direction to a direction of rotation of the wheels or tracks during forward milling operation in a working direction, the milling drum being adjustable in height relative to the ground surface to adjust a milling depth; a drum housing defining a housing chamber, the milling drum being received in the housing chamber, the drum housing including a pivotable front flap closing the drum housing from the front relative to the working direction of the working machine, the front flap including a telescoping flap part; a first actuator configured to adjust a pivot angle of the front flap; and a second actuator configured to adjust a telescoping position of the telescoping flap part.

18. The ground working machine of claim 17, wherein: the milling drum is mounted on a pair of pivotable swing arms such that the milling drum moves along an arcuate trajectory relative to a machine frame to adjust the milling depth.

19. The ground working machine of claim 17, further comprising: a crusher bar attached to the flap and extending into the housing chamber.

20. The ground working machine of claim 17, further comprising: a plurality of sliding shoes attached to the flap.

21. The ground working machine of claim 17, wherein: the flap has an adjustable transverse slope.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The following is shown:

(2) FIG. 1 a generic ground working machine in accordance with prior art,

(3) FIG. 2 the distance of the drum flap from the milling/mixing drum at low milling depth in accordance with prior art,

(4) FIG. 3 the distance of the drum flap from the milling/mixing drum at high milling depth in accordance with prior art,

(5) FIG. 4 the drum housing according to the invention in operation as a soil stabilizer,

(6) FIG. 5 the drum housing according to the invention in cold recycling operation at high milling depth,

(7) FIG. 6 an alternative embodiment to the embodiment shown in FIG. 5,

(8) FIG. 7 a further embodiment featuring a crusher bar,

(9) FIG. 8 a pivoting position of the lower part of the drum flap relative to the upper part,

(10) FIG. 9 an embodiment featuring a profiled crusher bar,

(11) FIG. 10 a drum flap featuring a divided lower part, and

(12) FIG. 11 a drum flap featuring a skid-shaped hold-down device.

DETAILED DESCRIPTION

(13) FIG. 1 depicts a ground working machine 1, known from WO 2005/054578 (U.S. Pat. No. 7,918,512), for working pavements or stabilizing ground surfaces 14 of insufficient load-bearing capacity or recycling road pavements comprising a surface course 5 and an underlying base course 7, featuring a machine frame 4 supported by a chassis 2. The chassis 2 comprises two each rear and front wheels 6, 8 which are attached to lifting columns 12 in a height-adjustable fashion and which can be raised and lowered independently or synchronously. It is understood that other drive means, such as track chains, may also be intended in lieu of the wheels 6, 8. The lifting columns 12 are attached to the machine frame 4.

(14) Both chassis axles formed by the front and rear wheels 6, 8, respectively, may be steerable.

(15) As can be inferred from FIGS. 1 and 2, an operator's platform 10 for an operator is arranged at the machine frame 4 above the front wheels 8 or in front of the front wheels 8.

(16) In the embodiment of FIG. 1, the operator's platform 10 is arranged in front of the front wheels 8 or in front of the axles of the front wheels 8, respectively, and can, on no less than one side of the machine, be moved even beyond the outer perimeter of the machine.

(17) The drum housing 28 may be articulated at the machine frame 4 in a fixed manner so that height adjustment of the drum housing 28 can be effected solely by means of the lifting columns 12 for the wheels 6 and 8. The milling/mixing drum 20 preferably rotating against the direction of travel 50, the axis of which extends transverse to the direction of travel, is mounted to pivot about a pivoting axis 34 relative to the machine frame 4 so that it is pivotable from a resting position as depicted in FIG. 1 to a milling position as depicted in the further drawings by means of pivoting arms 42 arranged on both sides. Each pivoting arm 42 is mounted in the machine frame 4 at one end and, at its other end, accommodates the support of the milling/mixing drum 20.

(18) Operation of the ground working machine 1 is also possible in reversing direction, with milling then being performed in the direction of travel.

(19) The milling/mixing drum 20 is provided with, for example, milling tools 22 depicted in FIG. 9 in order to be able to work a ground surface or traffic surface 14.

(20) In operating position, the drum housing 28 rests on the ground surface 3 of the ground 14 to be worked or is held at a small distance to the ground 14 while the milling/mixing drum 20 is pivotable further downwards in accordance with the predetermined milling depth. In this arrangement, a lateral boundary of the drum housing may be formed by movable side plates. A mixing chamber 24 with a variable mixing chamber volume depending on the milling depth is thus formed between the drum housing 28 and the milling/mixing drum 20. The mixing chamber volume may also be influenced by additional internal adjustable flaps in the drum housing that are generally known from DE 10 2010 050 831 (US 2013/322963). In the mixing chamber 24, additives can be introduced via, for example, a spraying device 18 and mixed with the milled material. The milling/mixing drum 20 comprises pivotable drum flaps 27, 25 at its front and rear edges. According to the prior art, the front drum flap 27 as seen in the direction of travel 50 is slightly raised during operation so that it does not rest on the ground, and the rear drum flap 25 as seen in the direction of travel 50 can be used as a scraper blade.

(21) The maximum amount of lowering a drum housing 28 attached to the machine frame 4 in a non-fixed manner may be determined by a limiting device.

(22) It is thus intended for such drum housing 28 to rest on the ground surface 14 in a floating fashion. As already mentioned, however, the drum housing 28 is preferably attached to the machine frame 4 in a fixed manner.

(23) FIGS. 2 and 3 each show a conventional solution comprising a front pivotable drum flap 27 which is pivotable, at the drum housing 28, about a pivoting axis 38 extending parallel to the milling/mixing drum 20. FIG. 2 shows the position of the milling/mixing drum 20 in the mixing chamber 24 at a low milling depth, and FIG. 3 shows the position at a high milling depth. The different positioning is a result of the milling/mixing drum 20 being moved below the drum housing 28 along a trajectory 36 that is determined by the pivoting movement of the pivoting arms 42 about the pivoting axis 34. It can clearly be seen that the distance A between the lower end of the drum flap 27 and the milling/mixing drum 20 differs greatly so that, in case of a low milling depth, large slabs and fragments of the surface course 5 can break out when milling against the direction of travel. The slabs and large fragments caught by the milling/mixing drum 20 can exert unwanted forces on the milling/mixing drum 20 or on the drum housing 28. In the process, increased wear and tear may be caused or reactions of the ground working machine generated which rock or lift the machine so that the working process is disturbed and the quality of the work result is impaired. In addition, there is the disadvantage of the crushing homogeneity of the milled material 16 being greatly impaired because of the large fragments forming on account of the slabs breaking out.

(24) The problem occurs both at a large milling depth and is significantly compounded in case of a low milling depth.

(25) Even if the milling drum is not moved along a trajectory 36 but merely up and down vertically inside or together with the drum housing 28, there is the problem of the different distances of the drum flap 27 to the milling/mixing drum 20 and the resulting inhomogeneous size distribution of the milled-off fragments due to the circular geometry of the milling/mixing drum 20.

(26) FIG. 4 shows a first embodiment according to the invention in which the drum flap 27 takes a position suitable for soil stabilization.

(27) The drum flap 27 is, as a minimum, of two-part design and in FIG. 4 features a pivotable upper part 30 which is pivotable about the pivoting axis 38, and a lower part 32 movable linearly along the upper part 30.

(28) It is understood that the upper part 30 and the lower part 32 need not necessarily be rectilinear but may also feature a cross-sectional shape adapted to the diameter of the milling/mixing drum 20.

(29) It is of the essence that the front drum flap 27, with its bottom edge or with its relative position to the milling/mixing drum 20, respectively, can be positioned differently in accordance with the milling depth or the position of the milling drum axis along the trajectory 36, respectively.

(30) FIG. 5 shows the flap position of the front drum flap 27 in case of a cold recycling process performed at high milling depth. With its bottom edge, the drum flap 27 is brought very close to the milling/mixing drum 20, with the bottom edge of the lower part 32 simultaneously resting on the surface course 5. The bottom edge of the lower part 32 can thus be simultaneously used as a hold-down device, which additionally reduces the risk of slab formation.

(31) FIG. 6 shows an alternative embodiment in a cold recycling process at, for example, a low milling depth in which the bottom edge of the lower part 32 maintains a distance to the ground surface 3 but where the distance to the milling/mixing drum 20 is simultaneously minimized. In this case, the intrusion of larger fragments is safely excluded by the small distance between the drum flap 27 and the milling/mixing drum 20 so that the size distribution of the fragments in the mixing chamber 24 is homogenized to the greatest possible extent.

(32) It is safely excluded by means of the embodiments shown in FIGS. 5 and 6 that larger fragments or slabs, respectively, can enter the mixing chamber 24 and can possibly damage the milling/mixing drum 20 or the drum housing 28 or impair the milling process.

(33) FIG. 7 shows an alternative embodiment in which a crusher bar 44 is additionally arranged at the bottom edge of the lower part 32, said crusher bar 44 projecting from the bottom edge of the lower part 32 in the direction of the milling/mixing drum 20. In this case, it can also be reliably prevented that larger fragments, which can form in particular when milling against the direction of travel, can enter the mixing chamber 24. If larger fragments are formed, these are prevented by the crusher bar 44 from entering the milling/mixing chamber so that the milling/mixing drum 20 can gradually work these off prior to them being able to enter the mixing chamber 24 in crushed condition. Fragments of the milled material colliding with the bar from below break into pieces at the crusher bar 44 so that said crusher bar 44 also contributes to the crushing process.

(34) Replaceable crusher bars 44 at the lower end of the drum flap 27 offer the advantage that they can be replaced quickly and easily with the wear protection of the drum flap 27 and the drum housing 28 being improved.

(35) FIG. 8 shows an embodiment in which the lower part 32 can be pivoted relative to the upper part 30 in order to be able to adapt to current or permanent ground irregularities.

(36) In addition, the pivotable lower part 32 is usable also in those cases in which the milling cut is intended to purposefully extend obliquely in comparison with the existing ground surface or traffic surface 14, for example, deviating from the horizontal plane.

(37) The position of the lower part 32 relative to the upper part 30 can be adjusted by means of piston-cylinder units 40. The piston-cylinder units 40 can perform both the pivoting movement of the lower part 32 relative to the upper part 30 and the telescoping, linear/arc-shaped adjustment.

(38) The piston-cylinder units 40 can also be used to press the lower part 32 against the ground surface or traffic surface 14 exerting a predetermined contact pressure.

(39) FIG. 9 shows a crusher bar 44 projecting in the direction of the milling/mixing drum 20, said crusher bar 44 projecting from the lower part 32 and comprising a toothed outer contour. The outer contour is adapted to the line spacing of the tools 22 of the milling/mixing drum 20. The crusher bar 44 is adjustable in a flexible fashion owing to the controllable drum flap 27 so that the engagement of the crusher bar 44 in the gaps between the tools 22 is adjustable in order to also influence the grading curve in this way. The crusher bar 44 may also feature other and especially simpler forms, as shown in FIG. 7, and need not feature the toothed outer contour inferable from FIG. 9.

(40) FIG. 10 shows a further embodiment of the lower part which is divided in multiple partial elements 33. This enables an extremely high degree of flexibility for adaptation to the contour of the ground surface 3. Each partial element 33 is coupled to the upper part 30 of the drum flap 27 by means of a piston-cylinder unit 40 so that each partial element 33 can be adjusted individually.

(41) FIG. 11 shows piston-cylinder units 48 which are attached to the drum flap 27 on the one hand and to an attachment 52 of the machine frame 4 on the other. The drum flap 27 can be pivoted by means of the piston-cylinder units 48 while the lower part 32 can be adjusted relative to the upper part 30 by means of the piston-cylinder units 40.

(42) It is understood that the lower ends of the piston-cylinder unit 48 may also be attached to the upper part 30 in lieu of the lower part 32, as shown in FIG. 11.

(43) FIG. 11 furthermore shows an embodiment in which skid-type sliding shoes 46 are attached to the bottom side of the lower part 32. These can also be pressed against the ground surface 3 or a traffic surface. Material lying in front of the drum housing 27 can enter the drum housing 27 through the free spaces between the sliding shoes 46 even if said sliding shoe 46 is guided over the ground surface 3 as a hold-down device.