Reversible spiral groove journal bearing for use on standard and reverse rotation turbochargers
10495140 ยท 2019-12-03
Assignee
Inventors
Cpc classification
F16C33/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/294
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B39/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A journal bearing (51) has spiral grooves (63, 64) on opposite ends (61, 62) of the journal bearing (51) as to face towards the opposing shaft surface and generate a flow of oil outwardly of the journal bearing (51) during shaft rotation. One bearing end has a clockwise spiral groove (63) which pumps lubricant fluid in a first direction. The opposite bearing end includes a reverse-directed, counterclockwise spiral groove (64) which pumps fluid in a second direction, opposite to the first direction. During clockwise rotation of the shaft (21), the lubricating oil flows in the first and second directions to lubricate the turbine and compressor sides of a turbocharger. The journal bearing (51) also may be flipped endwise so as to function during opposite, counterclockwise shaft rotation.
Claims
1. A turbocharger including a compressor having a compressor wheel in a compressor housing, the compressor wheel having a direction of rotation for compression of air, a turbine having a turbine wheel in a turbine housing, a bearing housing (23) between said compressor housing and turbine housing, said bearing housing including an oil inlet passage (26) supplying a single oil feed port (27-1), a turbocharger shaft (21) connecting the compressor wheel and turbine wheel and adapted for rotation about a shaft axis (24B) and a floating journal bearing (51) which is provided within the bearing housing (23) to provide radial load support to the turbocharger shaft (21), said floating journal bearing (51) comprising; a compressor side bearing end (61) having a first annular bearing flange (55) and a turbine side bearing end (62) having a second annular bearing flange (56), wherein said first and second bearing flanges (55, 56) are spaced axially apart by an annular bearing wall (57), said first bearing flange (55) defining an inner, bearing surface (53) and an outer bearing surface (54), said second bearing flange (56) defining an inner bearing surface (53) and an outer bearing surface (54) which inner and outer bearing surfaces (53, 54) respectively face radially inwardly and outwardly, wherein oil flows from the single oil feed port (27-1) axially outwards to each of the outer bearing surfaces (54) of the first and second bearing flange (55, 56) and from the single oil feed port (27-1) through radially-open oil passages (58) in said annular bearing wall (57) and axially outwards to each of the inner bearing surfaces (53) of the first and second bearing flange (55, 56), wherein each of said inner bearing surfaces (53) at said first and second bearing flange (55, 56) respectively has an axially inner end and an axially outer end and spiral grooves (63, 64) extending from said axially inner end to said axially outer end and axially open at said axially inner end and axially outer end, which spiral groove (63) at said first flange (55) inner bearing surface (53) is oppositely directed to said spiral groove (64) at said second flange (56) inner bearing surface (53) to cause lubricant fluid to flow in opposite directions and out of said bearing ends (61, 62) during shaft rotation in a first rotation direction, said journal bearing (51) being mountable in a first orientation wherein said spiral grooves (63, 64) are effective for shaft rotation in said first rotation direction, and mountable in a second orientation flipped end-to-end relative to said first orientation wherein said spiral grooves (63, 64) are effective for shaft rotation in a second rotation direction opposite said first rotation direction.
2. The turbocharger according to claim 1, wherein said spiral grooves (63, 64) extend circumferentially in said first orientation in opposite counterclockwise and clockwise directions as viewed from one of said bearing ends (61, 62), and said spiral grooves (63, 64) extend circumferentially in said second orientation in opposite clockwise and counterclockwise directions as viewed from the other one of said bearing ends (61, 62) when in said second orientation.
3. The turbocharger according to claim 2, wherein said first rotation direction is clockwise relative to said one of said bearing ends (61, 62) in said first orientation, and said second rotation direction being counterclockwise.
4. The turbocharger according to claim 1, wherein each of said spiral grooves (63, 64) extend at more than one complete revolution about an inside circumference of each of said bearing flanges (55, 56).
5. A turbocharger including a floating journal bearing (51) which is mounted within a bearing housing (23) of the turbocharger to provide radial load support to a turbocharger shaft (21), said journal bearing (51) comprising; a first bearing end (61) having a first annular bearing flange (55) and a second bearing end (62) having a second annular bearing flange (56), wherein said first and second bearing flanges (55, 56) are joined axially together by an annular bearing wall (57), each of said first and second bearing flanges (55, 56) defining an inner bearing surface (53) and an outer bearing surface (54) which respectively face radially inwardly and outwardly and are configured to receive lubricant fluid therealong which forms inner and outer dynamic fluid films during shaft rotation to support radial journal loads on said journal bearing (51), wherein oil flows from a single oil feed port (27-1) axially outwards to each of the outer bearing surfaces (54) of the first and second bearing flange (55, 56) and from the single oil feed port (27-1) through radially-open oil passages (58) in said annular bearing wall (57) and axially outwards to each of the inner bearing surfaces (53) of the first and second bearing flange (55, 56), and wherein each of said inner bearing surfaces (53) at said first and second bearing flange (55, 56) respectively has an axially inner end and an axially outer end and spiral grooves (63, 64) extending from said axially inner end to said axially outer end and axially open at said axially inner end and axially outer end, which spiral groove (63) at said first flange (55) inner bearing surface (53) is oppositely directed to said spiral groove (64) at said second flange (56) inner bearing surface (53) to cause lubricant fluid to flow in opposite directions and out of said bearing ends (61, 62) during shaft rotation in a first rotation direction, wherein each of said spiral grooves (63, 64) extend at least one complete revolution about an inside circumference of each of said bearing flanges (55, 56).
6. The turbocharger according to claim 5, wherein said spiral grooves (63, 64) effect an axial pumping effect which acts axially and continuously over an entirety of said inside circumference of said bearing flanges (55, 56)), each of said spiral grooves (63, 64) having a spiral shape formed as a helix wherein a lead angle of each said spiral grooves (63, 64) is an acute angle that is uniform along an entire circumferential length thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8) Certain terminology will be used in the following description for convenience and reference only, and will not be limiting. For example, the words upwardly, downwardly, rightwardly and leftwardly will refer to directions in the drawings to which reference is made. The words inwardly and outwardly will refer to directions toward and away from, respectively, the geometric center of the arrangement and designated parts thereof. Said terminology will include the words specifically mentioned, derivatives thereof, and words of similar import.
DETAILED DESCRIPTION
(9) Referring to
(10) Generally referring to
(11) The bearing housing 23 defines the bearing chamber surface 28, which faces radially inwardly toward and surrounds the shaft 21 in radially spaced relation to define the bearing chamber 24. The shaft 21 extends axially through the bearing chamber 24 and typically rotates in either a clockwise or counterclockwise direction depending upon the design of the turbocharger 10. In
(12) In the first embodiment of the invention as shown in
(13) The inner bearing surfaces 53 (
(14) As to the fluid film, oil or any other suitable fluid is supplied to the bearing chamber 24. The oil is able to flow around the journal bearing 51 and thereby flow along the inner and outer bearings surfaces 53 and 54 to allow formation of the inner and outer fluid films IF1 and OF1 during shaft rotation. The oil is supplied to the bearing chamber 24 from an inlet passage 26 (
(15) Referring again to the single feed configuration of
(16) Bearing 51 has a monolithic or one-piece, cylindrical shape formed by a pair of bearing flanges 55 and 56 at the opposite ends which are joined together by a reduced-diameter intermediate bearing wall 57. The bearing wall 57 includes radially-open oil passages 58 which allow the above-described lubricating fluid or oil to flow from the in-feed passage 27-1 (
(17) The journal bearing 51 essentially has a first end 61 and a second end 62 which are each formed with anti-rotation features 65 as seen in
(18) The aforementioned bearing flanges 55 and 56 are each defined by the inner bearing surface 53 associated therewith and the outer bearing surface 54. It will be noted that clock-wise rotation of the shaft 21 causes the outer shaft surface 21A to rotate or move relative to the stationery inner bearing surfaces 53. This relative movement between the opposed surfaces 21A and 53 generates formation of the fluid film there between as referenced above, wherein fluid flows from the fluid chamber 60. A rotational movement of the shaft surface 21A essentially draws or affects a circumferential flow of the lubricant or oil between the opposed bearing surfaces 53 and shaft surface 21A. These bearing surfaces 53 also are included with oppositely directed spiral grooves 63 and 64.
(19) The spiral grooves 63 are provided on the inner bearing surface 53 on the first bearing end 61 and oriented so that the circumferential fluid flow is directed in the axial direction along the length of the shaft 21. Relative to
(20) At the opposite bearing end 62, however, the spiral groove 64 has an oppositely directed spiral so that these spiral grooves 64 extend circumferentially in the clockwise direction as viewed from the right end 62 and extend axially outwardly to an outer free end of the first bearing end 62 wherein these spiral grooves 64 will generate a component of fluid flow that extends rightwardly in the axial direction as indicated by flow arrows in
(21) The opposite directions of the spiral grooves 63 and 64 thereby cause the lubricant fluid to flow in opposite directions, both leftwardly and rightwardly as the shaft 21 rotates clockwise which flow is illustrated in
(22) However, the same function would not be accomplished if this shaft 21 was to rotate counter-clockwise when the bearing 51 is in the first orientation as shown in
(23) However, the bearing 51 can be rotated from the first orientation of
(24) When the shaft rotates counterclockwise as indicated in
(25) Further, it is preferred that each spiral groove 63 and 64 extend at least one, and preferably more than one complete revolution about the inside circumference of the bearing flanges 55 and 56. For example, the spiral grooves 63 and 64 may extend more than 1.5 rotations, which ensures that the axial pumping effect generated by the spiral grooves 63 and 64 acts axially and continuously over the entire circumference of the flanges 55 and 56. Preferably, the spiral shape is a form of helix and the lead angle of each spiral groove 63 is an acute angle that is uniform along the entire length of the spiral groove 63. However, the lead angle may also be varied along the axial length to vary the pumping effects along the axial length of the bearing flanges 55 and 56. These features are believed to help distribute the axial pumping pressures more uniformly over the entire bearing circumference and help eliminate uneven fluid film pressures between the opposed surfaces 53 and 21A.
(26) In a second embodiment of the invention as shown in
(27) The bearing unit 51-1 (
(28) The inner bearing surfaces 53-1 face inwardly toward the outer shaft surface 21A to allow formation of an inner fluid film IP2 (
(29) As to the fluid film, the oil is supplied to the bearing chamber 24 from an inlet passage 26 (
(30) The bearing 51-1 has a monolithic or one-piece, cylindrical shape formed by the bearing flanges 55-1 and 56-1 the reduced-diameter intermediate bearing wall 57-1. The bearing 51-1 is designed for a dual oil feed turbocharger configuration, wherein bearing wall 57 includes enlarged, radially-open wall passages 58-1 that serve as drain ports which allow the above-described lubricating fluid or oil to flow out of the annular fluid chamber 60-1 which has been collected from the area of the bearing flanges 55-1 and 56-1 wherein this drainage flow is shown by the flow arrows DF of
(31) The first end 61-1 and a second end 62-2 of the bearing 50-1 are each formed with anti-rotation features 65-1 which engage with a conventional anti-rotational clip 64 (
(32) As seen in
(33) Here again, the rotational movement of the shaft surface 21A essentially draws or effects a circumferential flow of the lubricant or oil between the opposed bearing surfaces 53-1 and shaft surface 21A to generate the inner fluid film IF2. These bearing surfaces 53-1 also are included with oppositely directed spiral grooves 63-1 and 64-1, which are structurally and functionally the same as grooves 63 and 64 described above.
(34) The spiral grooves 63-1 are provided on the first bearing end 61-1 and extend circumferentially in the clockwise direction as viewed from the right end 62-1 and extend axially outwardly to an outer free end of the first bearing end 61-1. These spiral grooves 63-1 generate a fluid flow that travels leftwardly in the axial direction from the fluid chamber 60-1 towards the compressor wheel 19 to assist in lubricating the components associated with such compressor wheel 19. The fluid is received from the adjacent feed port 27-2 and flows leftwardly due to the pumping of the spiral grooves 63-1. A portion of this flow may also flow rightwardly toward the fluid chamber 60-1 and then drain through the ports 58-1.
(35) At the opposite bearing end 62-1, the spiral groove 64-1 has an oppositely directed spiral so that these spiral grooves 64-1 extend circumferentially in the counterclockwise direction as viewed from the right end 62-1 and extend axially outwardly to an outer free end of the first bearing end 62 wherein these spiral grooves 64-1 will generate a component of fluid flow that extends rightwardly in the axial direction. Therefore, relative to
(36) The opposite counterclockwise and clockwise directions of the spiral grooves 63-1 and 64-1 thereby causes the lubricant fluid to flow in opposite directions, both rightwardly and leftwardly as the shaft 21 rotates counterclockwise to generate the inner fluid films IF2 at the opposite bearing ends. Here again, the fluid chamber 60-1 is enlarged radially to receive additional fluid that drains inwardly away from the spiral grooves 63-1 and 64-1.
(37) As such, the bearing 51-1 can be rotated from the first orientation of
(38) Further, it is preferred that each spiral groove 63-1 and 64-1 extend at least one and preferably more than one complete revolution about the inside circumference of the bearing flanges 55-1 and 56-1. The flange fluid passages 81 and 82 preferably are circumferentially spaced apart and intersect with the spiral grooves 63-1 and 64-1 to better supply fluid in this area.
(39) When in the second orientation of
(40) Although particular preferred embodiments of the invention have been disclosed in detail for illustrative purposes, it will be recognized that variations or modifications of the disclosed apparatus, including the rearrangement of parts, lie within the scope of the present invention.