DE-PRESERVING A FUEL SYSTEM OF A TURBINE ENGINE
20230009768 · 2023-01-12
Inventors
- Joshua Seyler (Stuart, FL, US)
- Lajos H. Horvath (Jupiter, FL, US)
- Sami Chukrallah (West Palm Beach, FL, US)
- Richard D. Konney (Palm City, FL, US)
Cpc classification
F02C7/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B67D7/02
PERFORMING OPERATIONS; TRANSPORTING
F05D2260/602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M37/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method is provided for treating a fuel system of a turbine engine. During this method, a treatment system is connected to the turbine engine. Preservation fluid is drawn out of the fuel system using the treatment system.
Claims
1. A method for treating a fuel system of a turbine engine, the method comprising: connecting a treatment system to the fuel system of the turbine engine, wherein the fuel system includes an injector; and drawing preservation fluid out of the fuel system using the treatment system, the drawing of the preservation fluid comprising drawing the preservation fluid out of the injector.
2. The method of claim 1, further comprising priming the fuel system with fuel using the treatment system after the drawing of the preservation fluid out of the fuel system.
3. The method of claim 1, further comprising injecting the preservation fluid into the fuel system using the treatment system prior to drawing of the preservation fluid out of the fuel system.
4. The method of claim 1, wherein the drawing of the preservation fluid out of the fuel system comprises applying suction to the fuel system using the treatment system to draw the preservation fluid out of the fuel system.
5. The method of claim 1, wherein fuel flows in a first direction within the fuel system during operation of the turbine engine; and the preservation fluid flows in a second direction within the fuel system during the drawing of the preservation fluid out of the fuel system, and the second direction is opposite the first direction.
6. The method of claim 1, further comprising: directing the preservation fluid drawn out of the fuel system into a container; wherein the treatment system is configured as a mobile unit and includes the container.
7. The method of claim 1, wherein the drawing of the preservation fluid out of the fuel system comprises applying suction to the fuel system using a pump; and the treatment system is configured as a mobile unit and includes the pump.
8. The method of claim 1, further comprising actuating a flow regulator of the fuel system to facilitate the drawing of the preservation fluid out of the fuel system.
9. The method of claim 8, wherein the flow regulator is actuated using a control system; and the treatment system is configured as a mobile unit and includes the control system.
10. The method of claim 1, wherein the preservation fluid is drawn out of the fuel system independent of start up of the turbine engine.
11. (canceled)
12. (canceled)
13. (canceled)
14. (canceled)
15. (canceled)
16. (canceled)
17. (canceled)
18. (canceled)
19. (canceled)
20. (canceled)
21. A method for treating a fuel system of a turbine engine, the method comprising: connecting a treatment system to the turbine engine, the connecting comprising fluidly coupling the treatment system with a fuel system interface, wherein the fuel system includes an injector, the fuel system interface and a flow regulator fluidly coupled between the injector and the fuel system interface; and drawing preservation fluid out of the fuel system using the treatment system, wherein the preservation fluid is drawn out from the fuel system at the injector through the flow regulator.
22. The method of claim 21, wherein the treatment system includes a control system configured to signal the flow regulator to open; and a fluid system including a fluid system interface and a pump fluidly coupled with the fluid system interface, the fluid system interface configured to fluidly couple with the fuel system interface, and the pump configured to draw the preservation fluid out from the fuel system.
23. The method of claim 22, wherein at least one of the control system or the fluid system is arranged with and mounted to a mobile housing.
24. The method of claim 22, wherein the control system includes a wiring harness with a power input; and the control system is configured to selectively direct electrical current from power input to the flow regulator through the wiring harness.
25. The method of claim 24, wherein the power input is configured to electrically couple the control system with an outside power source.
26. The method of claim 24, wherein the power input is configured to electrically couple the control system to a battery.
27. The method of claim 22, wherein the fluid system further includes a container configured to receive the preservation fluid drawn out from the fuel system by the pump.
28. The method of claim 22, wherein the pump is a first pump; and the fluid system further includes a second pump configured to prime the fuel system with fuel after the preservation fluid is drawn out of the fuel system by the first pump.
29. The method of claim 1, wherein the fuel system includes a fuel system interface; the treatment system includes a fluid system, and the fluid system includes a fluid system interface, a pump and a container; the fluid system interface is fluidly coupled with the fuel system interface; the pump is fluidly coupled to and between the fluid system interface and the container, and the pump draws the preservation fluid out from the fuel system; and the container receives the preservation fluid drawn out of the fuel system by the pump.
30. (canceled)
31. The method of claim 1, further comprising priming the fuel system with fuel using a fuel pump after the preservation fluid is drawn out of the fuel system by a preservation fluid pump, wherein the treatment system includes the fuel pump and the preservation fluid pump.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
DETAILED DESCRIPTION
[0038]
[0039] The control system 26 is configured to facilitate actuation of at least one fuel system flow regulator 30 of the fuel system 22. The control system 26 of
[0040] Referring to
[0041] The control element 32 may be configured as a switch. This switch may be a manually triggered switch; e.g., a switch triggered by an operator. The switch may alternatively be an electronically triggered switch; e.g., a switch triggered by or configured as part of an electronic controller.
[0042] The power source 34 of
[0043] The wiring harness 36 is configured to electrically couple the control system elements 32, 34 and 38 together. The wiring harness 36 is also configured to electrically couple the control system 26 to the turbine engine 24 and, more particularly, the fuel system 22 and its flow regulator 30. The wiring harness 36 of
[0044] The indicator 38 is configured to provide an indication when, for example, the flow regulator 30 is actuated. The indicator 38, for example, may be configured to provide the indication when the control element 32 signals the flow regulator 30 to open. The indication may be a visual indicator and/or an audible indication. The indicator 38, for example, may be configured as an indicator light. Of course, various other types of indicators are known in the art, and the present disclosure is not limited to any particular types or configurations thereof.
[0045] Referring to
[0046] Referring to
[0047] The pump system 44 of
[0048] The pump 52 is configured to generate a suction force to draw the preservation fluid out of the fuel system 22. The pump 52, for example, may be configurable as a vacuum pump. The pump 52 of
[0049] The control element 54 may be configured as a switch. This switch may be a manually triggered switch; e.g., a switch triggered by an operator. The switch may alternatively be an electronically triggered switch; e.g., a switch triggered by or configured as part of the electronic controller. The fluid system control element 54 of
[0050] The power source 56 of
[0051] The wiring harness 58 is configured to electrically couple the pump system elements 52, 54, 56 and 60 together.
[0052] The indicator 60 is configured to provide an indication when, for example, the pump 52 is operational; e.g., energized, turned on. The indicator 60, for example, may be configured to provide the indication when the control element 54 provides electrical power to the pump 52. The indication may be a visual indicator and/or an audible indication. The indicator 60, for example, may be configured as an indicator light. Of course, various other types of indicators are known in the art, and the present disclosure is not limited to any particular types or configurations thereof
[0053] The flow circuit 46 is configured to fluidly couple the pump system 44 and its pump 52 to the preservation fluid container 48. The flow circuit 46 is also configured to fluidly couple the fluid system 28 to the turbine engine 24 and, more particularly, the fuel system 22. The flow circuit 46 of
[0054] The preservation fluid container 48 is configured to receive the preservation fluid removed (e.g., drawn out) from the fuel system 22 by the pump 52. The preservation fluid container 48 is also configured to at least temporarily store (e.g., contain, hold) the removed preservation fluid. The preservation fluid container 48 of
[0055] The pressure gauge 50 is configured to measure fluid pressure of the preservation fluid flowing through the flow circuit 46. In addition or alternatively, the pressure gauge 50 may be configured to measure vacuum suction being applied to the fuel system 22 by the pump 52.
[0056] Referring to
[0057] Configuring the treatment system 20 as a mobile unit may facilitate treatment of the turbine engine 24 at various different locations. For example, a manufacturing facility may include various different assembly stations, where a respective turbine engine is located at each of those assembly stations. Rather than providing each assembly station with a dedicated treatment system, the mobile treatment system 20 may be moved (e.g., pushed or pulled by hand) from one assembly station to another assembly station as needed. Furthermore, the treatment system 20 may be removed from the assembly station to provide additional work room before and/or after turbine engine treatment.
[0058]
[0059] In step 502, the treatment system 20 is arranged with the turbine engine 24. The treatment system 20, for example, may be moved (e.g., pushed or pulled by an individual) from a first location to a second location. At this second location, the treatment system 20 is positioned close to (e.g., adjacent or proximate) the turbine engine 24.
[0060] In step 504, the treatment system 20 is connected to the turbine engine 24. The harness interface 40, for example, may be mated with the fuel system interface 42. The control system 26 may thereby be electronically coupled with the fuel system 22, and in communication with the flow regulator 30. The circuit interface 62 may also or alternatively be mated with the fuel system interface 64. The fluid system 28 may thereby be fluidly coupled with the fuel system 22.
[0061] In step 506, the flow regulator 30 is actuated. The control element 32 of
[0062] In step 508, the preservation fluid is removed from the fuel system 22. The control element 54 of
[0063] Once the preservation fluid is within the fluid system 28, the pump 52 directs (e.g., pumps) the preservation fluid to the preservation fluid container 48. The preservation fluid container 48 may store (e.g., contain) the preservation fluid for later disposal and/or reuse. It is worth noting, the step 508 may also remove remnants of old fuel that may have remained within the fuel system 22 following the preservation process. This old fuel may also be directed into and stored within the fluid container 48.
[0064] Depending upon the length of time the pump 52 is turned on, substantially (e.g., at least 80-90% or more) all or completely all of the preservation fluid may be removed from the turbine engine 24 and its fuel system 22 during the removal step 508. The treatment method 500 of the present disclosure, however, is not limited to such substantial or complete removal of the preservation fluid. For example, the pump 52 may be operated for a shorter period of time to remove a select portion of the preservation fluid from the turbine engine 24 and its fuel system 22.
[0065] The removal step 508 is described above as occurring after the actuation step 506. However, in other embodiments, the actuation step 506 and the removal step 508 may be performed concurrently; e.g., initiated simultaneously or otherwise overlapping.
[0066] In step 510, the treatment system 20 is disconnected from the turbine engine 24. The harness interface 40, for example, may be disconnected from the fuel system interface 42. The circuit interface 62 may also or alternatively be disconnected from the fuel system interface 64.
[0067] In step 512, the turbine engine 24 is primed with fuel. For example, referring to
[0068] Following the priming, the turbine engine 24 may be started for normal operation. During the starting of the turbine engine 24, substantially all or completely all of the preservation fluid is already removed from the turbine engine 24 and its fuel system 22. The preservation fluid therefore does not interfere with turbine engine starting and/or operation. Performing the treatment method 500 before starting a turbine engine that was previously stored and/or transported with preservation fluid may thereby facilitate, for example, quicker and more environmentally friendly turbine engine start up as compared, for example, to pumping the preservation fluid through the injector during turbine engine start up.
[0069] In some embodiments, referring to
[0070] Each of the flow circuits 46 and 84 is configured with a respective flow regulator 88, 90; e.g., solenoid valve. During a first (e.g., preservation fluid removal) mode of operation, the flow regulator 88 is configured to fluidly couple the preservation fluid removal flow circuit 46 with the intermediate flow circuit 86, and the flow regulator 90 is configured to fluidly decouple the fuel priming flow circuit 84 from the intermediate flow circuit 86. During a second (e.g., fuel priming) mode of operation, the flow regulator 88 is configured to fluidly decouple the preservation fluid removal flow circuit 46 from the intermediate flow circuit 86, and the flow regulator 90 is configured to fluidly couple the fuel priming flow circuit 84 with the intermediate flow circuit 86.
[0071] The fluid system 28 of
[0072] The priming pump 92 of
[0073] The fuel container 94 is configured to at least temporarily store (e.g., contain, hold) the fuel. The fuel container 94 of
[0074] The pressure relief flow regulator 98 is configured to regulate pressure of the fuel directed out of the fuel priming flow circuit 84 through the flow regulator 90. The pressure relief flow regulator 98 of
[0075] During the first mode of operation, the flow regulator 88 is opened and the flow regulator 90 is closed. The fluid system 28 may be operated as described above to remove the preservation fluid from the turbine engine 24 and its fuel system 22.
[0076] During the second mode of operation, the flow regulator 88 is closed and the flow regulator 90 is opened. The priming pump 92 is turned on (e.g., energized) and directs (e.g., pumps) fuel contained in the fuel container 94 through the flow circuits 84 and 86 and into the fuel system 22 (see
[0077] In some embodiments, referring to
[0078] The pump 52 of
[0079] In some embodiments, referring to
[0080] In some embodiments, the fluid system 28 may be configured without the pump 52 (see
[0081] In some embodiments, referring to
[0082] In some embodiments, the control system 26 may be configured with multiple power sources 34A and 34B (generally referred to as “34”). One or more of these power sources 34 may each be an internal power source such as, but not limited to, a battery. In addition or alternatively, one or more of the power sources 34 may each be an external power source such as, but not limited to, an electric generator or an electric power grid.
[0083] In some embodiments, the control system 26 may be configured independent of (e.g., discrete from) the fluid system 28 and the housing structure 68.
[0084]
[0085] The engine sections 110-113B are arranged sequentially along the centerline 104 within an engine housing 116. This engine housing 116 includes an inner case 118 (e.g., a core case) and an outer case 120 (e.g., a fan case). The inner case 118 may house one or more of the engine sections 111A-113B; e.g., an engine core. The outer case 120 may house at least the fan section 110.
[0086] Each of the engine sections 110, 111A, 111B, 113A and 113B includes a respective rotor 122-126. Each of these rotors 122-126 includes a plurality of rotor blades arranged circumferentially around and connected to one or more respective rotor disks. The rotor blades, for example, may be formed integral with or mechanically fastened, welded, brazed, adhered and/or otherwise attached to the respective rotor disk(s).
[0087] The fan rotor 122 is connected to a gear train 128, for example, through a fan shaft 130. The gear train 128 and the LPC rotor 123 are connected to and driven by the LPT rotor 126 through a low speed shaft 131. The HPC rotor 124 is connected to and driven by the HPT rotor 125 through a high speed shaft 132. The shafts 130-132 are rotatably supported by a plurality of bearings 134; e.g., rolling element and/or thrust bearings. Each of these bearings 134 is connected to the engine housing 116 by at least one stationary structure such as, for example, an annular support strut.
[0088] During turbine engine operation, air enters the turbine engine 24 through the airflow inlet 106. This air is directed through the fan section 110 and into a core flowpath 136 and a bypass flowpath 138. The core flowpath 136 extends sequentially through the engine sections 111A-113B. The air within the core flowpath 136 may be referred to as “core air”. The bypass flowpath 138 extends through a bypass duct, which bypasses the engine core. The air within the bypass flowpath 138 may be referred to as “bypass air”.
[0089] The core air is compressed by the compressor rotors 123 and 124 and directed into a combustion chamber 140 of a combustor in the combustor section 112. Fuel is injected via one or more of the fuel injectors 75 (see
[0090] The treatment system 20 may be configured for use with various turbine engines other than the one described above. The treatment system 20, for example, may be configured for use with a geared turbine engine where a gear train connects one or more shafts to one or more rotors in a fan section, a compressor section and/or any other engine section. Alternatively, the treatment system 20 may be configured for use with a turbine engine configured without a gear train. The turbine engine may be configured as a turbofan engine, a turbojet engine, a turboprop engine, a turboshaft engine, a propfan engine, a pusher fan engine, an auxiliary power unit or any other type of turbine engine. The present disclosure therefore is not limited to any particular types or configurations of turbine engines. In addition, while the turbine engine is described above for use in an aircraft application, the present disclosure is not limited to such aircraft applications. For example, the turbine engine may alternatively be configured as an industrial gas turbine engine, for example, for a land based power plant.
[0091] While various embodiments of the present disclosure have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the disclosure. For example, the present disclosure as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present disclosure that some or all of these features may be combined with any one of the aspects and remain within the scope of the disclosure. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents.