Vertical microcavity with confinement region having sub-wavelength structures to create an effective refractive index variation
10498104 ยท 2019-12-03
Assignee
Inventors
Cpc classification
H01S5/1042
ELECTRICITY
H01S5/18319
ELECTRICITY
H01S5/2027
ELECTRICITY
G02B5/288
PHYSICS
International classification
H01S5/10
ELECTRICITY
H01S5/183
ELECTRICITY
H01S5/20
ELECTRICITY
Abstract
Embodiments are notably directed to a vertical microcavity. The vertical microcavity includes a first reflector and a second reflector, each of which includes one or more material layers extending perpendicular to a vertical axis x. The cavity may further include a confinement region extending between the first reflector and the second reflector, so as to be able to confine an electromagnetic wave. The confinement region may include a single layer material, which is structured so as to create an effective refractive index variation for the electromagnetic wave to be confined, in an average plane of the single layer material, perpendicularly to said vertical axis x. Additional examples are further directed to related microcavity systems and methods of fabrication.
Claims
1. A method of fabricating a vertical microcavity, comprising: depositing a single layer material on a first reflector; structuring the single layer material so as to obtain a structured single layer material, wherein structuring the deposited single layer material comprises structuring distinct lithographic structures, wherein the distinct lithographic structures have, each, the same height H, and wherein structuring the deposited single layer material is carried out using a 2D lithographic method; and configuring a second reflector above the structured single layer material, wherein the first and second reflector each comprises one or more material layers, with an average plane of the material layers extending perpendicularly to a vertical axis x, wherein a confinement region extends between the first reflector and the second reflector, configuring a vertical microcavity to confine an electromagnetic wave, wherein the structuring is performed so as to create an effective refractive index variation for confining the electromagnetic wave, wherein the confining is perpendicular to the vertical axis x in the average plane of the single layer material; wherein the effective refractive index variation is obtained by a non-constant spatial variation of at least one of a dimension of the distinct lithographic structures or a pitch between the distinct lithographic structures; and wherein the structuring provides the distinct lithographic structures extending from the first reflector to the second reflector.
2. The method of claim 1, wherein the lithographic structures are configured so as for the confinement region to exhibit repeating sequences of at least two distinct refractive indices n.sub.1, n.sub.2, along a given direction in the average plane of the single layer material.
3. The method of claim 1, wherein in-plane dimensions of and/or in-plane separating distances between the lithographic structures are spatially modulated so as to create said effective refractive index variation in the average plane of the single layer material.
4. The method of claim 1, wherein the lithographic structures comprise N distinct structures S.sub.1, S.sub.2, . . . , S.sub.N, each having a respective width a.sub.i, wherein any two consecutive lithographic structures S.sub.i, S.sub.i+1 are separated by a distance .sub.i,i+1 along said given direction, and wherein, the ratio r.sub.i=a.sub.i/.sub.i,i+1 is a non-constant function of i, i=1, . . . , N1, whereby the ratio r.sub.i varies along said given direction in the average plane of the single layer material.
5. The method of claim 4, wherein one, or each of the width a.sub.i and the separating distance .sub.i,i+1 is a non-constant function of i, i=1, . . . , N1.
6. The method of claim 5, wherein each of the width a, and the separating distance .sub.i,i+1 is a non-constant function of i, i=1, . . . , N1.
7. The method of claim 6, wherein the ratio r.sub.i=a.sub.i/.sub.i,i+1 is a monotonically decreasing function of i, i=1, . . . , N1.
8. The method of claim 4, wherein the microcavity is configured so as to be able to confine an electromagnetic wave of wavelength , and wherein the separating distance .sub.i,i+1 is less than /2n.sub.1, where n.sub.1 is the refractive index of the single layer material, and for all i=1, . . . , N1.
9. The method of claim 4, wherein each of said respective widths a.sub.i and a gap g.sub.i,i+1 between two consecutive lithographic structures S.sub.i, S.sub.i+1 is less than /4n.sub.1, for all i=1, . . . , N1, said gap g.sub.i,i+1 such that .sub.i,i+1=a.sub.i+g.sub.i,i+1.
10. The method of claim 4, wherein the lithographic structures comprise N concentric, distinct structures, so as for the confinement region to exhibit repeating sequences of distinct refractive indices along a radial direction extending from a center of the concentric, distinct structures, in the average plane of the single layer material.
11. The method of claim 10, wherein the confinement region comprises several sets of lithographic structures, wherein each of the sets comprises concentric, distinct structures and defines repeating sequences of distinct refractive indices along a radial direction extending from a center of said each of the sets of lithographic structures, in the average plane of the single layer material, whereby said several sets of lithographic structures faun, together with the first reflector and the second reflector, an array of several vertical microcavities.
12. The method of claim 11, wherein the centers of said each of the sets of lithographic structures are arranged according to a periodic 2D lattice in the average plane of the single layer material.
13. The method of claim 11, wherein the confinement region comprises at least two sets of lithographic structures, wherein each of the sets comprises concentric, distinct structures and defines repeating sequences of distinct refractive indices along a radial direction extending from a center of said each of the set of lithographic structures, in the average plane of the single layer material, and wherein said at least two sets of lithographic structures have distinct geometrical features so as to exhibit distinct resonance frequencies.
14. The method of claim 4, wherein the lithographic structures comprise N parallel, distinct structures, so as for the confinement region to exhibit repeating sequences of distinct refractive indices along one direction extending perpendicularly to the parallel structures in the average plane of the single layer material.
15. The method of claim 4, wherein the lithographic structures form a non-periodic, finite 2D lattice of lithographic structures, so as for the confinement region to exhibit repeating sequences of distinct refractive indices along each of two directions extending perpendicularly to each other and in the average plane of the single layer material.
16. A vertical microcavity comprising: a first reflector and a second reflector; and a confinement region extending between the first reflector and the second reflector, wherein the confinement region is configured to confine an electromagnetic wave perpendicular to a vertical axis x in an average plane and to create an effective refractive index variation for confining the electromagnetic wave, wherein the confinement region comprises a single layer material deposited directly on the first reflector and comprises distinct lithographic structures that extend between the first reflector and the second reflector; wherein the effective refractive index variation is obtained by a non-constant spatial variation of at least one of a dimension of the distinct lithographic structures or a pitch between the distinct lithographic structures.
17. A method of fabricating a vertical microcavity comprising: providing a first reflector and a second reflector defining a confinement region extending between the first reflector and the second reflector; and structuring the confinement region so as to create an effective refractive index variation configuring the confinement region for confining the electromagnetic wave perpendicular to a vertical axis x in an average plane, wherein structuring the confinement region deposits a single layer material directly on the first reflector and comprises structuring distinct lithographic structures that extend between the first reflector and the second reflector; wherein the effective refractive index variation is obtained by a non-constant spatial variation of at least one of a dimension of the distinct lithographic structures or a pitch between the distinct lithographic structures.
Description
BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
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(6) Similar or functionally similar elements in the figures have been allocated the same numeral references, unless otherwise indicated. Technical features depicted in the drawings are not necessarily to scale.
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(7) The word exemplary is used herein to mean serving as an example, instance, or illustration. Any embodiment described herein as exemplary is not necessarily to be construed as preferred or advantageous over other embodiments. All of the embodiments described in this Detailed Description are exemplary embodiments provided to enable persons skilled in the art to make or use the invention and not to limit the scope of the invention which is defined by the claims.
(8) As stated above, according to one aspect, the present invention may be embodied as a vertical microcavity. The latter comprises in an exemplary embodiment: a first reflector and a second reflector, each comprising one or more material layers extending perpendicular to a vertical axis x. The cavity may further comprise a confinement region extending between the first reflector and the second reflector, so as to be able to confine an electromagnetic wave. The confinement region may comprise a single layer material, which is structured so as to create an effective refractive index variation for the electromagnetic wave to be confined, in an average plane of the single layer material, perpendicularly to said vertical axis x.
(9) Such an example allows re-creation of an effective variation of the refractive index via a single layer, structured material, where the single layer material can be structured via e.g., any standard 2D lithographic method.
(10) In particular, the single layer material may be most simply structured so as to exhibit partly or fully distinct lithographic structures, e.g., having each a same height H. Meanwhile, the in-plane dimensions of and/or pitch between the lithographic structures can be spatially modulated (in-plane) to obtain the desired effective index variation.
(11) The confinement region may accordingly exhibit repeating sequences of at least two (or more preferably only two) distinct refractive indices n1, n2, along a given direction in the average plane of the single layer material.
(12) The above principles can be relied upon to devise a microcavity system (also according to embodiments), comprising the same features as the above vertical microcavity, but wherein the confinement region comprises several sets of lithographic structures. Each of these sets may comprise concentric, distinct structures and defines repeating sequences of distinct refractive indices along a radial direction extending from a center of said each of the sets of lithographic structures, in the average plane of the single layer material. The sets of lithographic structures form in that case an array of micro cavities (rather than a single micro cavity), together with the reflectors, which can advantageously be used for, e.g., multi-channel laser arrays or similar devices (e.g., where vertical-cavity surface-emitting lasers, or VCSELs, couple into fiber arrays).
(13) According to another aspect, the invention can be embodied as a method for fabricating a vertical microcavity as described above. This method basically revolves around a step of depositing a single layer material and structuring it so as to obtain a suitably structured single layer material. In preferred embodiments, the deposited single layer material is structured using a 2D lithographic method (and more preferably a standard 2D lithographic method).
(14) Now that an introduction has been provided, more detail is provided. In reference to
(15) Such a material layer basically comprises in an exemplary embodiment: a first reflector 21 and a second reflector 22. Each of the reflectors comprises one or more material layers (as denoted by numeral references 211, 212, 213, . . . and 221, 222, 223, . . . in
(16) The vertical material layers further comprise a confinement region 10. This region generally extends between the first reflector 21 and the second reflector 22. Such reflectors are devices that, each, cause reflection. Present reflectors notably include examples such as Bragg reflectors, in particular distributed Bragg reflectors DBRs, grating mirrors, in particular, high contrast grating mirrors, or, still, metal reflectors. Mirrors that can be used in embodiments of this invention may for instance consist of single lithographically structured layers, as disclosed in U.S. Pat. No. 7,304,781 or 8,059,690.
(17) As known per se, this confinement region 10 is configured to confine an electromagnetic wave. Here, the confinement region 10 comprises a single layer material. The single layer material is denoted by numeral reference 12 in
(18) To obtain the desired, effective refractive index variation, the single layer material 12, 12a, 12d may notably be structured, in-plane, to give rise to partly or fully distinct structures. Examples of such lithographic structures are shown in
(19) In particular, the in-plane separating distance (or pitch) and/or the dimensions of these structures may be designed to be less than /(2n) (or even less than /(4n), in applications), where n is the refractive index of the single layer material, and is the vacuum wavelength of the light to be confined. This makes it possible to obtain the desired effective refractive index, rather than photonic bandgaps or the likes, which are caused by constructive/destructive interference from the reflective/refractive structures. In the latter case, the lithographic structures can be referred to as sub-wavelength structures, i.e., structures that have sub-wavelength dimensions and/or a sub-wavelength pitch in the plane (y, z), with respect to the typical (or average) wavelength of light to be confined.
(20) The present designs of the confinement region 10 allow re-creation of a variation of the refractive index effectively experienced by the confined wave, via a suitably structured single layer material (or superimposed sequence thereof). Advantageously, said (e.g., sequence of) single layer material can be structured using a 2D lithographic method, in particular using any standard 2D lithographic method. The exemplary present designs of microcavity are accordingly very simple to fabricate, as opposed to prior art designs known to the Inventors. Meanwhile, the above design allows, in embodiments, satisfactory Q factor values to be achieved.
(21) As briefly described above, the confinement region may comprise a sequence of material layers superimposed in the x-direction, e.g., in the manner of a multi-quantum well heterostructure for optical gain, in place of a unique single layer material. In such cases, at least part of this sequence may be structured so as to create the desired effective refractive index variation. Thus, the confinement region may, in most general embodiments, comprise one or more suitably structured single layer materials. Where more than one single layer materials are used, these are superimposed to form a vertical sequence of layers. This sequence is structured to form partly or fully distinct lithographic structures, which structures are arranged in a plane (y, z) perpendicular to the vertical axis x. As a result, the structured sequence of single layer materials gives to an effective refractive index variation in the average plane of the sequence (i.e., perpendicularly to said vertical axis x). Again, such a sequence can be structured using any (standard) suitable 2D lithography method.
(22) In addition, additional functional layers may be involved in the confinement region. For instance, additional functional layers may be added below or above the structured layer 12, 12a, 12d (or sequence of superimposed layers). Such functional layer may for instance include a gain or a nonlinear material.
(23) For simplicity, a single layer material 12, 12a, 12d is assumed hereafter, without loss of generality.
(24) This single layer material 12, 12a, 12d may, in embodiments, be structured so as to exhibit distinct (i.e., neatly separated) lithographic structures, as illustrated in
(25) The single-layer material 12, 12a, 12d is preferably obtained by depositing a material layer having a constant thickness (to further ease the fabrication process). Lithographic structures subsequently obtained by structuring this material layer will accordingly have a same (maximal) height H, as for instance illustrated in
(26) Referring more particularly to
(27) In
(28) The refractive index n.sub.2 value depends on the complementary material(s) or media used in the confinement (air, vacuum, polymer, dielectrics, etc.) and may be larger or smaller than the value of the refractive index n.sub.1, as discussed below. More generally, n.sub.2 may correspond to one of the following materials: air, a transparent material, an active material, a nonlinear material or a sensing medium for bio-sensor or environment sensor. That is, the confinement layer may be partially or fully filled with air or a transparent, active or nonlinear material polymer, or semiconductor, etc., or, still, a sensing medium for bio- or environment sensors. An active material is a light emitting material or a material with optical gain, as known per se.
(29) As evoked just above, two different refractive indices n.sub.1 and n.sub.2 are needed. For instance, considering the embodiment of
(30) Only two distinct refractive indices n.sub.1 and n.sub.2 were assumed so far. However, in more sophisticated variants, sequences of K complementary materials n.sub.2, . . . , n.sub.k+.sub.1 may be used so as for the confinement region to exhibit repeating sequences of more than two distinct refractive indices n.sub.1, n.sub.2, . . . , n.sub.k+.sub.1, along a given direction in the average plane P (not shown). Such variants will, however, be more difficult to fabricate.
(31) As further illustrated in
(32) Assume, for example, that the lithographic structures 121d-126d comprise N distinct structures S.sub.1, S.sub.2, . . . , S.sub.N, each having a respective width a.sub.i (i.e., in a direction parallel to the plane P). Any two consecutive lithographic structures S.sub.i, S.sub.i+1 are separated by a distance .sub.i,i+1 along the considered direction (.sub.i,i+1=a.sub.i+g.sub.i,i+1, where g denotes the gap between features i and i+1). In order to obtain an effective refractive index variation, the lithographic structures may notably be designed so as for the ratio r.sub.i=a.sub.i/.sub.i,i+1 to be a non-constant function of i, i=1, . . . , N1. As a result, the ratio r.sub.i varies along the considered direction (in the average plane P).
(33) In particular, a spatially varying ratio r.sub.i may be obtained if one, or each of the width a.sub.i and the separating distance .sub.i,i+1 is a non-constant function of i, i=1, . . . , N1. In the example of
(34) As furthermore assumed in the embodiments of
(35) As evoked earlier, the lithographic structures are advantageously dimensioned as sub-wavelength structures, for the applications typically contemplated herein. A sufficient condition to achieve suitable sub-wavelength structures is the following. Assume that the microcavity is configured so as to be able to confine an electromagnetic wave of a given vacuum wavelength . In that case, the pitch .sub.i,i+1 is designed to be less than /2n.sub.1, where n.sub.1 is the refractive index of the structured single layer material (e.g., 12d in
(36) In embodiments, one may for instance require that each of a.sub.i and g.sub.i,i+1 be less than /4n.sub.1, to make sure that the pitch .sub.i,i+1 be less than /2n.sub.1.
(37) The lithographic structures may otherwise have different shapes. As illustrated in
(38) In variants such as illustrated in
(39) In other words, the variant of
(40) More generally, one understands that
(41) More complex arrangements of lithographic structures may nevertheless be contemplated. For example, and as illustrated in
(42) In
(43) Note that in each of
(44) Different sets of lithographic structures may be provided, to form an array of vertical microcavities. In that respect, and referring now more particularly to
(45) Each set may for instance comprise concentric structures, as described earlier in reference to
(46) In
(47) In
(48) Preferably, the average plane P of the single layer material evoked earlier in reference to
(49) In variants, the sub-wavelength structures may be off-centered toward one of the two inner surfaces s.sub.1 and s.sub.2, e.g., directly thereon, while an additional layer of material may be provided on the opposite surface. Off-centering the lithographic structures is sometimes more practical due to restrictions on the layer sequences, thicknesses or lithography. However, such a configuration reduces (or suppress) the slot effect-enhancement for the active material. In addition, a weaker lateral confinement is obtained, due to a reduced effective index contrast as sub-wavelength structures are not placed in the field maximum in that case.
(50) In embodiments, the reflectors may be DBR mirrors, i.e., structures which are formed from multiple layers of alternating materials (layer pairs) with varying refractive index. Each layer boundary causes a partial reflection of an optical wave. For example, the top and bottom DBR mirrors may comprise, each, pairs of Ta.sub.2O.sub.5 (with thickness /(4n.sub.4), where n.sub.4=2.1 for Ta.sub.2O.sub.5) and n.sub.3=1.46 for SiO.sub.2 (with thickness /(4n.sub.3). Assuming 15 layer pairs of Ta.sub.2O.sub.5 and SiO.sub.2 would already yield a reflectivity of about 99.99%. Such a high reflectivity likely ensures that transmission losses through the mirrors are much lower than losses induced by scattering from the cavity, a thing that, in turn, allows to optimize for the lowest scattering loss (e.g., with numerical simulations).
(51) A high reflectivity of the DBR is desirable for the numerical optimization of the sub-wavelength structures for the highest Q factor, i.e., the lowest parasitic losses. Yet, for many applications such as lasers, filters, etc., the reflectivity of the actually fabricated mirrors will typically be lower, e.g., such that their transmission losses are equal the scattering losses (i.e., so-called critical coupling) or higher (e.g., in order to achieve the desired out-coupling efficiency for a laser).
(52) In variants, also semiconductors may be used for all or just some of the layers, instead of dielectrics.
(53) Some more quantitative considerations follow. In
(54) The effective refractive index variation is obtained by spatially modulating characteristics of the sub-wavelength structures. In particular, and as discussed earlier, this can be achieved by locally varying the ratio r.sub.i.
(55) Assume that the following dimensions apply: 480 mm; n.sub.1=2.1, n.sub.2=1.0, n.sub.3=1.46 and n.sub.4=2.1. Note that in
(56) Furthermore, each of the DBR mirrors comprise 15 layer pairs that consist of one layer with thickness /4n.sub.3 of material with refractive index n.sub.3 and one layer with thickness /4n.sub.4 of material with refractive index n.sub.4. For higher index contrasts (n.sub.1/Max(n.sub.2,n.sub.3)), parameters may change.
(57) Assuming the above (e.g., realistic) values, numerical simulations on spatially modulated, concentric structures (such as depicted in
(58) Stronger interaction occurs with the grating on-center. This leads to smaller V but also to smaller Q (so that Q/V remains approximately constant).
(59) Finally, and according to another aspect, the invention can be embodied as a method of fabrication of a vertical microcavity (or a microcavity system) as described above. In an exemplary embodiment, and thanks to the microcavity designs proposed herein, such a method revolves around depositing S30 (
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(61) While the present invention has been described with reference to a limited number of embodiments, variants and the accompanying drawings, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the present invention. In particular, a feature (device-like or method-like) recited in a given embodiment, variant or shown in a drawing may be combined with or replace another feature in another embodiment, variant or drawing, without departing from the scope of the present invention. Various combinations of the features described in respect of any of the above embodiments or variants may accordingly be contemplated, that remain within the scope of the appended claims. In addition, many minor modifications may be made to adapt a particular situation or material to the teachings of the present invention without departing from its scope. Therefore, it is intended that the present invention not be limited to the particular embodiments disclosed, but that the present invention will include all embodiments falling within the scope of the appended claims. In addition, many other variants than explicitly touched above can be contemplated. For many devices such as lasers, etc., additional structures like metal pads for making electrical contacts could be required, as for instance taught in, e.g. U.S. Pat. No. 5,245,622. Such additional structures are not discussed in the present document, as this description mainly revolves around the central optical part, i.e., the cavity (particularly the confinement layer). Still, one skilled in the art may appreciate that the present contribution is compatible with the usual, though application-specific, electrical or mechanical framework for vertical micro cavities.