Molded-case circuit breaker with main contact interlock feature

Abstract

The present invention relates to a molded-case circuit breaker with a main contact interlock feature preventing improper operation of a tripping mechanism that trips main contacts when the main contacts fuse together. The circuit breaker includes a handle that transfers the user's operational force; a switch lever rotatably mounted on a side plate and connected to the handle, with a pressure portion formed on a part of it; a shaft link, one end of which is rotatably mounted on a shaft pin, that has a contact region on the top; a trip lever rotatably mounted on the side plate, one end of which is slidably connected to the shaft link, and the other end of which is connected to a nail of a tripping mechanism, wherein, if the pressure portion makes contact with the contact region, the trip lever rotates the nail.

Claims

1. A molded-case circuit breaker with a main contact position interlock feature, the circuit breaker comprising: a handle that transfers a user's operational force; a switch lever rotatably mounted on a side plate and connected to the handle, with a pressure portion formed on a part of the switch lever; a shaft link, one end of which is rotatably mounted on a shaft pin, that has a contact region on a top portion of the shaft link; a trip lever rotatably mounted on the side plate, a first end of which is slidably connected to the shaft link, and a second end of which is connected to a nail of a tripping mechanism, wherein, when the pressure portion makes contact with the contact region, the trip lever rotates the nail, wherein an arc-like slit is formed through the shaft link, and a protrusion is formed at the first end of the trip lever to be slidably inserted into the slit, and wherein the protrusion makes contact at a point on an upper end of the slit when in an off state, and the protrusion makes contact with a point on a lower end of the slit when in a fused state.

2. The circuit breaker of claim 1, wherein the slit is divided into a first part extending from the upper end of the slit to a first point where the protrusion is in an on state, and a second part extending from the first point to the lower end point, and the second part slopes at an angle less than 45 degrees with respect to a contact surface where the contact region makes contact with the pressure portion.

3. The circuit breaker of claim 2, wherein the first part bulges toward a left or right direction, and the second part bulges toward the left direction.

4. The circuit breaker of claim 1, wherein the trip lever has a rotating shaft hole at a center of the trip lever, with a first arm at a first side of the trip lever and a second arm at a second side of the trip lever.

5. The circuit breaker of claim 1, wherein the trip lever has a torsion spring that exerts a clockwise torque on the trip lever.

6. The circuit breaker of claim 5, wherein the first arm has a spring support that supports one end of the torsion spring.

7. The circuit breaker of claim 4, wherein a supporting piece is formed on a part of a base mold, and the second arm has a stopper that makes contact with the supporting piece.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments and together with the description serve to explain the principles of the invention.

(2) In the drawings:

(3) FIGS. 1 to 3 depict a switch mechanism of a molded-case circuit breaker according to the conventional art, which show the off state, on state, and fused state, respectively;

(4) FIG. 4 depicts a partial perspective view of a molded-case circuit breaker according to an embodiment of the present invention;

(5) FIGS. 5 to 8 depict vertical cross-sectional views of a switch mechanism of a molded-case circuit breaker according to an embodiment of the present invention, which show the off state, on state, fused state before operation, and fused state after operation, respectively; and

(6) FIGS. 9A, 9B, and 10 depict front views of a shaft link and a trip lever that are applied to a molded-case circuit breaker according to an embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(7) While the invention has been shown and described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims.

(8) A molded-case circuit breaker with a main contact position interlock feature according to embodiments of the present invention will be described in detail with reference to the drawings.

(9) A molded-case circuit breaker with a main contact position interlock feature according to an embodiment of the present invention includes: a handle 20 that transfers the user's operational force; a switch lever 22 rotatably mounted on a side plate 21 and connected to the handle 20, with a pressure portion 22a formed on a part of it; a shaft link 30, one end of which is rotatably mounted on a shaft pin 27b, that has a contact region 30a on the top; a trip lever 31 rotatably mounted on the side plate 21, one end of which is slidably connected to the shaft link 30, and the other end of which is connected to a nail 32 of a tripping mechanism, wherein, if the pressure portion 22a makes contact with the contact region 30a, the trip lever 31 rotates the nail 32.

(10) FIG. 4 depicts a partial perspective view of a molded-case circuit breaker according to an embodiment of the present invention. FIGS. 5 to 8 depict vertical cross-sectional views of a switch mechanism of a molded-case circuit breaker according to an embodiment of the present invention. The figures show the off state, on state, fused state before operation, and fused state after operation, respectively.

(11) The contact part includes a movable contact 28, a fixed contact 29, and a shaft 26. The movable contact 28 is mounted on the shaft 26 and rotates with the rotation of the shaft 26. The shaft 26 has a pair of shaft pins 27a and 27b. The pair of shaft pins 27a and 27b serve to transfer the actuating force of the switch mechanism to the shaft 26. A lower link 25 is mounted on any one 27a of the pair of shaft pins 27a and 27b to transfer switching power, and a shaft link 30 is mounted on the other shaft pin 27b to perform an interlock feature (isolation feature) when the main contacts fuse together.

(12) The switch mechanism includes a toggle link mechanism and a release mechanism that are mounted on a pair of side plates 21. The toggle link mechanism includes a handle 20, a switch lever 22 that is connected to the handle 20 and can be turned to the on or off position, and an upper link 24 and a lower link 25 that are connected by a link shaft 35. The upper link 24 is rotatably mounted on a lath 23, and the lower link 25 is rotatably mounted on any one shaft pin 27a.

(13) A pressure portion 22a and a link receiving portion 22b are formed on one side of the switch lever 22. The pressure portion 22a may protrude, and the link receiving portion 22b may be recessed.

(14) When the user pushes the handle 20 to the on position (see FIG. 6), a main spring (not shown) attached to the link shaft 35 pulls the link shaft 35 to the left of a lever shaft 36, and the upper link 24 and the lower link 25 are straightened into a nearly-straight line. This rotates the shaft 26 counterclockwise and brings the movable contact 28 into contact with the fixed contact 29, thereby allowing current to be carried to the circuit.

(15) On the contrary, when the user pushes the handle 20 to the off position (see FIG. 5), the main spring (not shown) pulls the link shaft 35 to the right of the lever shaft 36. Then, the upper link 24 and the lower link 25 rotate the shaft 26 clockwise as they are bent in an L-shape, and the movable contact 28 is detached from the fixed contact 29, thereby causing the circuit to trip.

(16) The tripping mechanism includes a nail 32 rotatably mounted on one side of the switch mechanism, a latch holder 33 restrained by the nail 32, and a latch 23 restrained by the latch holder 33. As for a trip operation (see FIGS. 7 and 8), when the nail 32 rotates clockwise, the latch holder 33 is released and rotates clockwise. Thus, the latch 23 is released and the latch 23 rotates counterclockwise, and therefore the upper link 24 is pulled, thereby moving the link shaft 35 to the left of the lever shaft 36.

(17) FIGS. 9A, 9B, and 10 depict front views of a shaft link and a trip lever that are applied to a molded-case circuit breaker according to an embodiment of the present invention. An interlock device for verifying main contact positions that is applied to the circuit breaker according to an embodiment of the present invention includes a shaft link and a trip lever.

(18) The shaft link 30 may be formed from a long, flat plate. The contact region 30a protrudes from the top end of the shaft link 30. A contact surface 30b is formed in the shape of a straight line on one side of the contact region 30a. A sloping surface 30c may be formed on the other side of the contact region 30a. The contact surface 30b is a surface with which the pressure portion 22a of the switch lever 22 makes contact and on which force is exerted.

(19) A coupling hole 30d is formed at the lower end of the shaft link 30 so as to be rotatably attached to the shaft pin 27b. The shaft link 30 may rotate about the coupling hole 30d.

(20) An arc-like slit 30e is formed at the center of the shaft link 30. The slit 30e provides a curved path to which one end (a protrusion 31e) of the trip lever 31 is slidably attached. It is assumed that a point on the upper end of the slit 30e is A, the point at the center of the slit 30e where the protrusion 31e is in the on position is B, and a point on the lower end of the slit 30e is C. Also, it is assumed that the part from A to B is a first part AB and the part from B to C is a second part BC. The embodiment of FIG. 9A illustrates that both the first part AB and second part BC of the slit 30e1 bulge toward the left. The embodiment of FIG. 9B illustrates that the first part AB of the slit 30e1 bulges toward the right and the second part BC bulges toward the left.

(21) Preferably, in the on state, the second part BC corresponds to a cylindrical surface around which the protrusion 31e rotates. Also, it is preferable that the second part BC slopes at an angle less than 45 degrees with respect to the contact surface 30b. Thus, when the switch lever 22 applies force towards the right, the protrusion 31e is pushed away.

(22) The trip lever 31 is rotatably mounted on a side plate 21. The trip lever 31 may have the shape of two arms that extend to both sides of a rotating shaft hole 31a. The rotating shaft hole 31a may be formed at the center of the trip lever 31 and rotatably mounted on the side plate 21 or a base mold 40.

(23) A first arm 31b is formed at one side of the trip lever 31, and a second arm 31c is formed at the other side. The first arm 31b and the second arm 31c may be bent in opposite directions.

(24) A spring support 31d protrudes from the first arm 31b. The spring support 31d supports one end of a torsion spring 34 (see FIG. 4). The torsion spring 34 is mounted around the rotating shaft hole 31a, with one end being supported on the spring support 31d, and the other end being supported on a first supporting piece 41 of the base mold 40. Accordingly, the trip lever 31 receives a clockwise torque.

(25) The protrusion 31e to be slidably inserted into the slit 30e of the shaft link 30 is formed at the end of the first arm 31b. The protrusion 31e may slide along the slit 30e.

(26) A nail pressure portion 31f is formed at the end of the second arm 31c. The nail pressure portion 31f is mounted in such a way that it makes contact with the nail 32. A stopper 31g protrudes from the second arm 31c. The stopper 31g is supported on a second supporting piece 42 of the base mold 40 and serves to keep the trip lever 31 from rotating any further.

(27) The first supporting piece 41 and the second supporting piece 42 protrude from the base mold 40. The first supporting piece 41 supports the other end of the torsion spring 34, and the second supporting piece 42 supports the stopper 31g of the trip lever 31. Since the trip lever 31 is supported by the stopper 31g, improper operation of the tripping mechanism is prevented even if a switching impact is generated.

(28) Referring to FIGS. 5 to 8, operation of a molded-case circuit breaker with an isolation feature according to an embodiment of the present invention will be described.

(29) When the user pushes the handle 20 from the on state to the off position as shown in FIG. 6 (when the user rotates the handle 20 in the clockwise direction shown in the figure), the main spring (not shown) pulls the link shaft 35 to the right of the lever shaft 36. Then, the upper link 24 and the lower link 25 rotate the shaft 26 clockwise as they are bent in an L-shape, and the movable contact 28 is detached from the fixed contact 29, thereby causing the circuit to trip (see FIG. 5). In this case, the shaft link 30 moves downwards along the shaft 26. Since the protrusion 31e of the trip lever 31 is stuck in the slit 30e of the shaft link 30, the shaft link 30 moves along a certain trajectory. In the off position, the shaft link 30 is inserted into the link receiving portion 22b of the switch lever 22. However, the shaft link 30 does not make contact with the link receiving portion 22b. In normal on and off actions, the trip lever 31 does not move. Moreover, in normal on and off actions, the protrusion 31e of the trip lever 31 moves in the first part AB of the slit 30e.

(30) In a case where the contacts fuse together as shown in FIG. 7, if the user pushes the handle 20 to the off position, the shaft 26 does not rotate and therefore the shaft link 30 does not move downward. The pressure portion 22a of the switch lever 22 touches the contact surface 30b of the shaft link 30 and pushes the shaft link 30. As the shaft link 30 rotates, the protrusion 31e of the trip lever 31 is pushed by the slit 30e and rotates counterclockwise. As the trip lever 31 rotates, the nail pressure portion 31f pushes the nail 32, thereby releasing the latch holder 33. In conjunction with this, the latch 23 is released from the latch holder 33, causing the switch mechanism to trip. When the contacts fuse together, the protrusion 31e of the trip lever 31 moves in the second part BC of the slit 30e.

(31) A molded-case circuit breaker with a main contact interlock feature according to an embodiment of the present invention has the advantage of preventing tripping caused by unintended rotation by means of a stopper on a trip lever.

(32) Moreover, with a simple configuration made up of a shaft link and a trip lever, an interlock feature (isolation feature) is enabled in a stable manner when contacts fuse together, which helps enhance product reliability. Therefore, higher productivity and higher durability can be achieved.