Enhanced microbial electrosynthesis by using co-cultures
10494596 ยท 2019-12-03
Assignee
Inventors
Cpc classification
C12M35/08
CHEMISTRY; METALLURGY
C12M35/02
CHEMISTRY; METALLURGY
C12P7/40
CHEMISTRY; METALLURGY
Y02E50/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C12M1/42
CHEMISTRY; METALLURGY
C12P7/40
CHEMISTRY; METALLURGY
C12P3/00
CHEMISTRY; METALLURGY
C12M1/12
CHEMISTRY; METALLURGY
Abstract
A method of microbial electrosynthesis using co-cultures is disclosed. In particular, the invention relates to a method of microbial electrosynthesis utilizing a microbial strain capable of electron uptake from an electrode to produce hydrogen or formate in co-culture with a microbial production strain, such as a methanogen, acetogen, or other microorganism capable of synthesizing valuable products from carbon dioxide and hydrogen or formate.
Claims
1. A microbial electrosynthesis system comprising: a) a cathode; b) an anode; c) a power supply electrically connected to the cathode and the anode; d) a first microorganism attached to the cathode, wherein the first microorganism is selected from the group consisting of a Desulfopila bacterium, a Geobacter bacterium, and a Desulfovibrio bacterium, wherein the first microorganism comprises a hydrogenase that is capable of accepting electrons derived from the cathode resulting in reduction of protons to produce hydrogen or a formate dehydrogenase or a formate-hydrogen lyase that is capable of accepting electrons derived from the cathode resulting in reduction of carbon dioxide to produce formate when the cathode is at a suitable negative potential; e) a second microorganism in sufficient proximity to the first microorganism to allow consumption of the hydrogen or the formate generated by the first microorganism, wherein the second microorganism is capable of biosynthesis of an organic compound of interest from carbon dioxide and the hydrogen or the formate generated by the first microorganism; and f) media suitable for growth or metabolic activity of the first microorganism and the second microorganism; and g) carbon dioxide.
2. The microbial electrosynthesis system of claim 1, wherein the cathode is composed of a biocompatible material.
3. The microbial electrosynthesis system of claim 2, wherein the biocompatible material comprises graphite or other conductive carbon material, indium tin oxide (ITO), fluorine-doped tin oxide (FTO), platinum, titanium, silver, or gold, or a metal alloy or an oxide comprising at least one of tin, platinum, titanium, silver, or gold.
4. The microbial electrosynthesis system of claim 1, further comprising a chamber, wherein the second microorganism is inside the chamber.
5. The microbial electrosynthesis system of claim 4, wherein the anode and the cathode are inside the chamber.
6. The microbial electrosynthesis system of claim 1, further comprising a first chamber comprising the cathode and a second chamber comprising the anode.
7. The microbial electrosynthesis system of claim 6, wherein the first microorganism and the second microorganism are inside the first chamber comprising the cathode.
8. The microbial electrosynthesis system of claim 6, further comprising a membrane separating the first chamber and the second chamber.
9. The microbial electrosynthesis system of claim 8, wherein the membrane allows proton exchange, cation exchange, or anion exchange between the first chamber and the second chamber.
10. The microbial electrosynthesis system of claim 8, wherein the membrane is a bipolar membrane.
11. The microbial electrosynthesis system of claim 1, wherein the second microorganism is a bacterium or an archaeon.
12. The microbial electrosynthesis system of claim 1, wherein the Desulfopila bacterium is Desulfopila corrodens.
13. The microbial electrosynthesis system of claim 12, wherein the Desulfopila corrodens bacterium is strain IS4.
14. The microbial electrosynthesis system of claim 12, wherein the hydrogen producing microorganism is a sulfate-reducing bacterium.
15. The microbial electrosynthesis system of claim 1, wherein the hydrogen producing microorganism is an iron-corroding bacterium.
16. The microbial electrosynthesis system of claim 1, wherein the second microorganism is a hydrogenotrophic microorganism.
17. The microbial electrosynthesis system of claim 1, wherein the second microorganism is a methanogen or an acetogen.
18. The microbial electrosynthesis system of claim 17, wherein the methanogen is selected from the group consisting of Methanobacteriales, Methanocellales, Methanococcales, Methanomicrobiales, Methanosarcinales, and Methanopyrales archaea.
19. The microbial electrosynthesis system of claim 18, wherein the first microorganism is Desulfopila corrodens strain IS4 and the methanogen is Methanococcus maripaludis.
20. The microbial electrosynthesis system of claim 17, wherein the acetogen is selected from the group consisting of Acetobacterium, Moorella, Thermoanaerobacter, Thermacetogenium, Clostridium, and Bathyarchaeota acetogens.
21. The microbial electrosynthesis system of claim 20, wherein the first microorganism is Desulfopila corrodens strain IS4 and the acetogen is Acetobacterium woodii.
22. A method of microbial electrosynthesis comprising: a) cultivating the first microorganism on the cathode in the microbial electrosynthesis system of claim 1; b) applying a voltage with the power supply such that an electron is transferred from the cathode to the first microorganism, wherein the reduction of protons results in formation of the hydrogen or wherein the reduction of carbon dioxide results in formation of the formate by the first microorganism; c) cultivating the second microorganism in sufficient proximity to the first microorganism to allow consumption of the hydrogen or the formate by the second microorganism; and d) providing carbon dioxide to the second microorganism, wherein the second microorganism metabolizes the carbon dioxide and the hydrogen or the formate resulting in production of the organic compound of interest.
23. The method of claim 22, wherein the first microorganism or the second microorganism is a bacterium or an archaeon.
24. The method of claim 22, wherein the desired organic compound is methane or acetate.
25. The method of claim 22, wherein the second microorganism produces an alcohol.
26. The method of claim 22, wherein the second microorganism is engineered to produce a desired organic compound.
27. The method of claim 22, wherein the first microorganism is supplied with growth media using a continuous or batch fed system.
28. The method of claim 27, wherein supply of the growth media to the first microorganism is controlled to limit its cell density to between about 10.sup.7 to about 10.sup.8 cells cm.sup.2 on the cathode surface.
29. The method of claim 22, wherein the cathode is at a voltage ranging from about 400 mV to about 500 mV.
30. The method of claim 22, wherein the hydrogen is generated by the first microorganism at a rate of at least 0.4 pmol cm.sup.2 h.sup.1.
31. The method of claim 30, wherein the hydrogen is generated by the first microorganism at a rate ranging from 4 pmol cm.sup.2 h.sup.1 to 7 pmol cm.sup.2 h.sup.1.
32. The method of claim 22, wherein the hydrogen is generated from cathodic electrons at a coulombic efficiency of at least 90%.
33. The microbial electrosynthesis system of claim 1, wherein the cathode is at a cathode potential ranging from about 400 mV to about 500 mV versus a standard hydrogen electrode.
34. The microbial electrosynthesis system of claim 1, wherein the carbon dioxide is supplied to the first microorganism if the first microorganism comprises the formate dehydrogenase or the formate-hydrogen lyase to allow the production of the formate, and the carbon dioxide is supplied to the second microorganism for the biosynthesis of the organic compound of interest.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
(12) The practice of the present invention will employ, unless otherwise indicated, conventional methods of chemistry, biology, biochemistry, and molecular biology and recombinant DNA techniques within the skill of the art. Such techniques are explained fully in the literature. See, e.g., Microbial Electrochemical and Fuel Cells: Fundamentals and Applications (K. Scott and E. H. Yu eds., Woodhead Publishing, 2015); Organic Electrochemistry (O. Hammerich and B. Speiser eds., CRC Press, 5.sup.th edition, 2015); A. L. Lehninger, Biochemistry (Worth Publishers, Inc., current addition); and Sambrook et al., Molecular Cloning: A Laboratory Manual (3.sup.rd Edition, 2001).
(13) All publications, patents and patent applications cited herein, whether supra or infra, are hereby incorporated by reference in their entireties.
I. DEFINITIONS
(14) In describing the present invention, the following terms will be employed, and are intended to be defined as indicated below.
(15) It must be noted that, as used in this specification and the appended claims, the singular forms a, an and the include plural referents unless the content clearly dictates otherwise. Thus, for example, reference to an electron includes two or more electrons, and the like.
(16) The term about, particularly in reference to a given quantity, is meant to encompass deviations of plus or minus five percent.
(17) Biocompatible refers to a material that is non-toxic to a cell or microorganism.
(18) Interspecies electron transfer refers to transfer of reducing equivalents between different species of microorganisms.
(19) The phrase microbial electrosynthesis as used herein refers to the production of organic compounds by a process in which electrons from a cathode are used for microbial reduction of protons to produce H.sub.2 or carbon dioxide to produce formate. Subsequent microbial consumption of the H.sub.2 or formate together with CO.sub.2 results in biosynthesis of organic compounds.
II. MODES OF CARRYING OUT THE INVENTION
(20) Before describing the present invention in detail, it is to be understood that this invention is not limited to particular formulations or process parameters as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments of the invention only, and is not intended to be limiting.
(21) Although a number of methods and materials similar or equivalent to those described herein can be used in the practice of the present invention, the preferred materials and methods are described herein.
(22) The present invention is based on the discovery that microbial electrosynthesis can be accomplished using co-cultures coupling cathodic electron uptake with biosynthesis reactions via interspecies hydrogen transfer. In particular, the inventors have shown that the Fe(0)-corroding sulfate-reducing bacterium, Desulfopila corrodens strain IS4, can catalyze an electron uptake reaction from a cathode to form molecular hydrogen as an intermediate. Electron uptake and hydrogen evolution rates were an order of magnitude higher in the presence of the bacterium than rates obtained with an abiotic platinum cathode. The inventors have further shown that hydrogenotrophic strains, such as Methanococcus maripaludis and Acetobacterium woodii can utilize the hydrogen so produced for biosynthesis of methane and acetate, respectively, in co-cultures with Desulfopila corrodens strain IS4 (see Example 1).
(23) In order to further an understanding of the invention, a more detailed discussion is provided below regarding microbial electrosynthesis with co-cultures of hydrogen producing microorganisms and hydrogenotrophic microorganisms for production of desired organic compounds.
(24) A microbial electrosynthesis system comprises a cathode, an anode, and a power supply electrically connected to the cathode and the anode. A first microorganism is cultured on or attached to the cathode, wherein the first microorganism is capable of accepting electrons from the cathode resulting in either reduction of protons to produce hydrogen or reduction of carbon dioxide to produce formate. A second microorganism is cultured in sufficient proximity to the first microorganism to allow consumption of the hydrogen or the formate generated by the first microorganism, wherein the second microorganism is capable of biosynthesis of an organic compound of interest from carbon dioxide and the hydrogen or the formate generated by the first microorganism. In certain embodiments, the first microorganism or the second microorganism is a bacterium or an archaeon Media suitable for microbial growth or metabolic activity is supplied to the first microorganism and the second microorganism in the microbial electrosynthesis system.
(25) The electrodes in the microbial electrosynthesis system may be formed of an electrically conductive material, such as a conductive carbon material or a metal, metal oxide, or metal alloy, and are preferably biocompatible with cells that contact the electrodes. For example, the electrodes may comprise any one or more of graphite or other conductive carbon material, indium tin oxide (ITO), fluorine-doped tin oxide (FTO), platinum, titanium, silver, or gold, or a metal alloy or an oxide comprising at least one of tin, platinum, titanium, silver, or gold.
(26) In certain embodiments, the microbial electrosynthesis system further comprises one or more chambers. For example, the second microorganism may be contained inside a chamber. The anode and the cathode may be contained inside the same chamber, or the microbial electrosynthesis system may comprise a first chamber comprising the cathode and a second chamber comprising the anode, wherein the first microorganism and the second microorganism are inside the first chamber comprising the cathode. The chambers are preferably composed of a transparent material (e.g., plastic or glass) to allow visualization of the cell cultures of the microorganisms.
(27) In certain embodiments, at least one membrane is used to separate one or more chambers. For example, the microbial electrosynthesis system may comprise a membrane separating a cathode chamber and an anode chamber. The membrane may allow, for example, proton exchange (e.g., Nafion membrane), cation exchange, or anion exchange between the first chamber and the second chamber. In another embodiment, the membrane is a bipolar membrane (i.e., the membrane generates from the medium protons on the cathode facing side and anions on the anode facing side). Membranes suitable for electrosynthesis are commercially available, for example, from Fuel Cell Store (College Station, Tex.), Sigma-Aldrich (St. Louis, Mo.), Perma Pure LLC (Lakewood, N.J.), and DuPont (Wilmington, Del.).
(28) A culture of a hydrogen-producing microorganism or formate-producing microorganism is grown on the surface of the cathode (microbial biocathode) to allow microbial uptake of electrons from the cathode. Electron transfer from the cathode to the microorganism results in reduction of protons to produce hydrogen or reduction of carbon dioxide to produce formate, respectively. In order to utilize the hydrogen gas or formate, a culture of a second microorganism is grown in sufficient proximity to the microbial biocathode to allow consumption of the hydrogen or formate. For example, the second microorganism can be grown inside the cathode chamber. Carbon dioxide together with the hydrogen or formate is metabolized by the second microorganism resulting in production of organic compounds.
(29) The hydrogen or formate producing microorganism may be any strain of bacteria or archaea capable of accepting electrons from an electrode to generate H.sub.2 or formate. Exemplary hydrogen or formate producing microorganisms include Desulfopila (e.g., Desulfopila corrodens), Geobacter (e.g., Geobacter sulfurreducens, Geobacter metallireducens), and Desulfovibrio (e.g., Desulfovibrio sp.) species. Production of H.sub.2 from the microbial biocathode depends on the ability of the microorganism to catalyze proton reduction using the electrode as a direct electron donor, which generally relies on a microbial hydrogenase. Microorganisms having a formate dehydrogenase or a formate-hydrogen lyase may also be able to generate formate from reduction of carbon dioxide.
(30) Microbial electrosynthesis of organic compounds results from subsequent interspecies electron transfer through the consumption of the H.sub.2 or formate by another microorganism. The second microorganism is chosen for its ability to synthesize a particular organic product of interest from the CO.sub.2 and H.sub.2 or formate.
(31) In one embodiment, a methanogen is used to produce organic compounds. Many methanogens can use either H.sub.2 or formate as a source of electrons for reduction of CO.sub.2 to methane. Hydrogenotrophic methanogens produce energy from the biosynthesis of methane according to the chemical equation: 4 H.sub.2 (gas)+CO.sub.2 (gas).fwdarw.CH.sub.4 (gas)+2 H.sub.2O. Methanogens that can be used in the practice of the invention include, but are not limited to, archaea methanogens belonging to the phylum Euryarchaeota, including the six orders Methanobacteriales, Methanocellales, Methanococcales, Methanomicrobiales, Methanosarcinales, and Methanopyrales. Exemplary methanogens include Methanococcus maripaludis, Methanocaldococcus jannaschii, Methanobrevibacter ruminantium, Methanothermobacter thermautotrophicus, Methanopyrus kandleri, Methanosphaera stadtmanae, Methanobrevibacter smithii, Methanocella paludicola, Methanocella sp., Methanocaldococcus fervens, Methanocaldococcus infernus, Methanocaldococcus vulcanis, Methanococcus aeolicus, Methanococcus vannielii, Methanococcus voltae, Methanocorpusculum labreanum, Methanoculleus marisnigri, Methanosphaerula palustris, and Methanospirillum hungatei.
(32) In another embodiment, an acetogen is used to produce organic compounds. Hydrogenotrophic acetogens, produce energy from the biosynthesis of acetate according to the chemical equation: 4 H.sub.2 (gas)+2 CO.sub.2 (gas).fwdarw.CH.sub.3COO.sup.+H.sup.+2 H.sub.2O. Acetogens that can be used in the practice of the invention include, but are not limited to, the Acetobacterium genus of anaerobic, gram-positive bacteria belonging to the Eubacteriaceae family, such as Acetobacterium woodii, Acetobacterium bakii, Acetobacterium carbinolicum, Acetobacterium dehalogenans, Acetobacterium fimetarium, Acetobacterium malicum, Acetobacterium paludosum, Acetobacterium psammolithicum, Acetobacterium submarinus, Acetobacterium tundrae, Acetobacterium wieringae, and Acetobacterium sp.; acetogenic thermophilic bacteria of the Thermoanaerobacteraceae family, including members of the genus Moorella, such as Moorella thermoacetica, the genus Thermoanaerobacter, such as Thermoanaerobacter kivui, and the genus Thermacetogenium, such as Thermacetogenium phaeum; and members of the Clostridium genus of anaerobic gram-positive bacteria, such as Clostridium ljungdahlii and Clostridium autoethanogenum. Acetogens also include acetogenic archaea of the phylum Bathyarchaeota.
(33) Many methanogens and acetogens can use either H.sub.2 or formate as a source of electrons for biosynthesis. Generally, such microorganisms have a formate dehydrogenase to allow formate to be utilized as an electron donor. Some hydrogenotrophic methanogens and acetogens only use H.sub.2 as an electron donor for the reduction of CO.sub.2.
(34) Media suitable for growth of the two microorganisms is added to the cathode chamber. For example, the growth media for the microorganism uptaking cathodic electrons may comprise an electron acceptor (e.g., sulfate for a sulfate-reducing microorganism, nitrate for a nitrate-reducing microorganism, or fumarate for a fumarate-reducing microorganism). Carbon dioxide may be supplied to promote biosynthesis of organic compounds by a methanogen, acetogen, or other microorganism capable of synthesizing desired organic compounds. Microorganisms can be cultured, for example, in a basal medium containing the minimal requirements for growth including trace minerals, phosphate, and iron, but may benefit from a complex medium containing additional nutrients, such as casamino acids, vitamins, yeast extract, and acetate to enhance growth. Media may be supplied manually or automatically with a continuous, batch, or semi-batch fed culture system. The supply of media may be controlled to limit the cell density of the hydrogen or formate producing microorganism on the cathode to optimize efficiency and reduce costs. In one embodiment, the media supply is adjusted to control biomass such that the cell density of the hydrogen or formate producing microorganism is maintained between about 10.sup.7 to about 10.sup.8 cells cm.sup.2 on the cathode surface. In certain embodiments, one or more of the microorganisms used in microbial electrosynthesis are obligate anaerobes, in which case, care should be taken to eliminate oxygen from the culture environment.
(35) The synthesis capabilities of methanogenic and acetogenic microorganisms are not limited to methane and acetic acid, but can also include compounds derived therefrom for which biochemical biosynthetic pathways exist. For example, acetyl coenzyme A (acetyl-CoA), derived from CO.sub.2, is an intermediate in the Wood-Ljungdhal pathway used by methanogens and acetogens to fix CO.sub.2 and naturally used in a number of biosynthetic pathways to produce various organic compounds, including formate, acetic acid, butyric acid, ethanol, isopropanol, butanol, 1,3-propanediol, 2,3-butanediol, and acetone. Additionally, microorganisms can be engineered with new synthetic pathways to produce other desired compounds.
(36) A microbial electrosynthesis system or agents for performing microbial electrosynthesis, as described herein, may be included in a kit. The kit may comprise one or more containers holding a microbial electrosynthesis reactor and/or one or more microorganisms, such as a microorganism capable of cathodic electron uptake (e.g., hydrogen-producing microorganism or formate-producing microorganism), a microorganism capable of biosynthesis of a compound of interest by reduction of carbon dioxide via interspecies electron transfer (e.g., methanogen, acetogen, or other microorganism capable of synthesizing desired organic compounds), and media suitable for their growth. Suitable containers for the compositions include, for example, bottles, vials, syringes, and test tubes. Containers can be formed from a variety of materials, including glass or plastic. A container may have a sterile access port (for example, the container may be a vial having a stopper pierceable by a hypodermic injection needle). Additionally, instructions (e.g., written, CD-ROM, DVD, Blu-ray, digital download, etc.) for performing microbial electrosynthesis may be included with the kit.
III. EXPERIMENTAL
(37) Below are examples of specific embodiments for carrying out the present invention. The examples are offered for illustrative purposes only, and are not intended to limit the scope of the present invention in any way.
(38) Efforts have been made to ensure accuracy with respect to numbers used (e.g., amounts, temperatures, etc.), but some experimental error and deviation should, of course, be allowed for.
Example 1
Enhanced Microbial Electrosynthesis by Using Defined Co-Cultures
Introduction
(39) In the present study, we investigated the Fe(0)-corroding sulfate-reducing strain IS4 as a biocatalyst to enhance the electron uptake rate in a bioelectrosynthesis system. Strain IS4 was previously shown to form molecular hydrogen transiently during cultivation on Fe(0) (Dinh et al. (2004) Nature 427:829-832). To provide the proof of concept that the overall rates of electrosynthesis can be increased by co-cultivation of a specialized electron-uptaking strain with another microbe capable of producing a desired product, we constructed and examined electron flow in defined co-cultures of strain IS4 with the methanogen M. maripaludis and the acetogen Acetobacterium woodii. Our data demonstrate the importance of interspecies hydrogen transfer in cathode-associated microbial communities and highlights a primary role of electron uptake strains as ecosystem engineers in these communities.
(40) Materials and Methods
(41) Microbial Strains and Cultivation
(42) Strain IS4 (DSM 15630) and A. woodii (DSM 1030) were obtained from the German Collection of Microorganisms and Cell Cultures. The M. maripaludis strain MM901 was obtained from the laboratory of Dr. John Leigh, U W (Costa et al. (2013) MBio 4:e00062-00013). Strain IS4 was routinely cultivated in artificial seawater medium containing 28 mM sodium sulfate as electron acceptor (Dinh et al., supra). A. woodii was initially cultivated in a modified DSMZ medium 311. M. maripaludis was routinely cultured in a modified DSMZ medium 141.
(43) For co-cultivation, A. woodii and M. maripaludis were transferred to artificial seawater medium (amended with 0.1% yeast extract in case of A. woodii) and transferred at least twice in this medium before the co-culture experiment.
(44) All cultures were maintained in butyl-rubber stopper sealed 120 ml or 160 ml serum vials containing 50 ml of medium with a headspace of 80% H.sub.2 and 20% CO.sub.2 as electron donor and sole carbon source, respectively.
(45) Electrochemical Experiments
(46) Electrochemical reactors were setup as described previously (Lohner et al. (2014) ISME J 8:1673-1681). The electrochemical cell consisted of a two chambered, gas-tight borosilicate H-cell, in which anode and cathode chambers (150 ml each) were separated by a Nafion 117 proton-exchange membrane as described previously (Lohner et al., supra). The medium exposed area of the graphite electrodes (conductive graphite bars inch, McMaster-Carr) was 8 cm.sup.2, and this area was used to calculate specific electron transfer and product formation rates. The reference electrodes used were Ag/AgCl electrodes (model RE-5B, BASi, West Lafayette, Ind., USA) in 3 M NaCl. Autoclaved reactors were flushed with a sterile mix of 80% N.sub.2 and 20% CO.sub.2 until oxygen was completely flushed out, the reference electrode was inserted and 90 ml sulfate-free artificial seawater medium was anoxically and aseptically transferred into the anode and cathode compartments with a N.sub.2/CO.sub.2 flushed plastic syringe while continuously flushing the reactor. Reactors were disconnected from the gas stream and maintained at 30 C. A volume of 3-6 ml of early stationary phase culture of the indicated organisms was added to the cathode compartment, resulting in an initial gas phase volume of 43-46 ml. The change in gas to liquid ratio due to sampling was considered when calculating absolute amounts of different substances in the reactor. In all, 250 M sulfate was added to reactors containing strain IS4. The cathode was poised at the indicated potentials after inoculation. Electric current and product formation were followed over time. Cyclic voltammograms were recorded after a steady current or product formation rate had established, that is, after the establishment of the IS4 biocathode shown in
(47) Analytical Procedures
(48) Methane and high concentrations of hydrogen were determined using a gas chromatograph with nitrogen as the carrier gas (equipped with both a thermal conductivity detector and a flame ionization detection detector). Low concentrations of H.sub.2 were determined using a reductive trace gas analyzer, and soluble compounds such as formate and acetate were determined using high-performance liquid chromatography as described previously (Lohner et al., supra). To allow for a better comparison of formation rates of different products and electron flux, concentrations were converted to concentrations in electron equivalents (for example, mol eeq) where appropriate. Concentrations in mol eeq were calculated by multiplying the concentration of a given compound by the number of electrons required for its formation from CO.sub.2.
(49) Electron Microscopy
(50) Samples were fixed in 4% paraformaldehyde with 2% glutaraldehyde in 0.1 M sodium cacodylate buffer (pH 7.4) for 24-48 hours at 4 C., rinsed in the same buffer and post-fixed in 1% aqueous OsO.sub.4 for 2 hours before dehydration in an increasing ethanol series (50-70-90-100%, 15 minutes each). Samples were then critical point dried (Tousimis 815B, Rockville, Md., USA) with liquid CO.sub.2, mounted on aluminum pin stubs and sputter-coated with Au/Pd using a Denton Desk II sputter-coater (Denton Vacuum, Moorestown, N.J., USA) before visualizing with a Zeiss Sigma FESEM (Carl Zeiss Microscopy, Thorn-wood, N.Y., USA) using InLens secondary electron detection at 2-3 kV. At least three different positions encompassing at least 5000 m.sup.2 electrode surface have been analyzed to estimate cell counts on the electrode surface.
(51) Complete Description of Growth Media
(52) Strain IS4 was routinely cultivated in artificial seawater medium (ASW) containing 28 mM sodium sulfate as electron acceptor (Dinh et al., supra). The ASW contained per liter: 20 g NaCl, 3 g MgSO.sub.4.7 H.sub.2O, 0.25 g NH.sub.4Cl, 0.5 g KCl, 0.15 g CaCl.sub.2.2 H.sub.2O, 1 ml trace element solution SL-10, 1 ml selenite-tungstate solution, 150 NaKPO.sub.4 buffer, 1 mM Na.sub.2S and 1 ml Vitamin solution and 30 mM NaHCO.sub.3. Acetobacterium woodii was initially cultivated in a modified DSMZ medium 311 containing per liter: 0.50 g NH.sub.4Cl, 0.50 g MgSO.sub.4.7 H.sub.2O, 0.25 g CaCl.sub.2.2 H.sub.2O, 2.25 g NaCl, 2 mg FeSO.sub.4.7H.sub.2O, 0.1% yeast extract, 1 ml trace element solution SL-10, 1 ml selenite-tungstate solution, 150 M NaKPO.sub.4 buffer, 1 mM Na.sub.2S and 1 ml Vitamin solution and 30 mM NaHCO.sub.3. Methanococcus maripaludis was routinely cultured in a modified DSMZ mineral medium 141 containing 0.34 g KCl, 4 g MgCl.sub.2.6 H.sub.2O, 3.45 g MgSO.sub.4.7 H.sub.2O, 0.25 g NH.sub.4Cl, 0.14 g CaCl.sub.22 H.sub.2O, 18 g NaCl, 2 mg Fe(NH.sub.4).sub.2 (SO.sub.4).sub.2, 1 ml trace element solution SL-10 (Widdel et al. 1983), 1 ml selenite-tungstate solution (4 mg Na.sub.2Wo.sub.4. 2 H.sub.2O, 3 mg Na.sub.2SeO.sub.3.5 H.sub.2O in 1 L), 150 M NaKPO.sub.4 buffer, 1 mM Na.sub.2S and 1 ml Vitamin solution (from DSM medium 141) and 30 mM NaHCO.sub.3. Phosphate, sulfide, bicarbonate and vitamins were added after autoclaving in all media. The pH was adjusted to 7.0 in all media.
(53) Effect of Measurement Uncertainties in the Electrochemical Setup on the Equilibrium Potential Calculations
(54) We assume the potentials of the Ag/AgCl reference electrodes are accurate to a level of 5 mV. Drift in the reference electrode potentials (caused e.g. by slow sulfide poisoning of the electrode) was corrected for during analysis by measuring the electrode potential before mayor potential sensitive manipulations of the system (e.g. measuring CVs or close to steady state hydrogen partial pressures) by inserting an additional self-made Ag/AgCl electrode in the reactors and recording the difference in potentials. The self-made reference electrode consisted of a AgCl coated silver wire in 3 M NaCl saturated with AgCl in a plastic 1 ml syringe housing. The ion bridge was a 18 G1.5 in needle filled with a 3 NaCl and 1.5% agarose gel. This needle electrode was inserted into the electrochemical reactors through the rubber stopper next to the regular reference electrode. Due to the high resistance of this ion bridge, this reference electrode needed several minutes of equilibration, before the potential could be recorded. The pH of the catholyte solution was measurable at an accuracy of 0.1 pH unit. However, the local pH at the cathode surface is likely higher due to the local consumption of protons for H.sub.2 production or electrosynthesis. In addition, CO.sub.2 was removed from the solution over time due to cell growth and a shift the pH to slightly more alkaline conditions. Within these limits, the theoretically achievable hydrogen partial pressure at a cathode potential of 400 mV (5 mV) and a pH of 7.0 (0.1) could vary within almost one order of magnitude and ranged between 0.09 and 0.47 bar based on thermodynamic calculations.
(55) These calculations were performed using the Nernst equation
(56)
[where E is the equilibrium potential of the reaction, E is the standard equilibrium potential at a temperature of 298 K, R is the universal gas constant (R=8.31 J K.sup.1 mol.sup.1), T is the temperature in Kelvin, F is the Faraday constant (F=9.64.Math.10.sup.4 C mol.sup.1), z is the number of moles of electrons transferred in the reaction, and c.sub.ox and c.sub.red are the concentrations of the reduced and oxidized compounds (H.sub.2 and H.sup.+, respectively)]. By varying E between 395 and 405 mV and c(H.sup.+) between 10.sup.6.9 and 10.sup.7.1 (corresponding to pH=6.9 and 7.1) Theoretical H.sub.2 partial pressures of between 0.09 and 0.47 bar were calculated. Thus, at a potential at 395 mV and a pH of 7.1, the maximum hydrogen concentration that could be achieved based on thermodynamic constraints is 0.09 bar. This is very close to the maximum hydrogen partial pressure observed in our experiments (see
(57) Results
(58) Establishment of an Active Strain IS4 Biocathode
(59) After inoculation of the biocathode in the presence of 250 M sulfate, electron uptake in form of electrical current consumption by strain IS4 cells increased over time when the cathode was poised at 400 mV (versus standard hydrogen electrode) (see
(60) The transient accumulation of H.sub.2 raised the interesting possibility that H.sub.2 formation at the cathode may be reversible in this bioelectrochemical system. If this were the case, we expected the formation of electric current from molecular hydrogen at a suitable electrode potential. Indeed, cyclic voltammetry revealed the typical wave pattern for reversible hydrogen evolution (
(61) Product Formation Rates at Different Electrode Potentials
(62) To investigate hydrogen formation by strain IS4 cells in greater detail, we performed experiments under sulfate-free conditions at different cathode potentials and followed hydrogen formation and current consumption over time. Before each experiment, all reactors containing previously established strain IS4 biocathodes were thoroughly flushed with N.sub.2/CO.sub.2 for 30 minutes to eliminate any residual hydrogen. Thereafter, hydrogen was formed at rates of 0.4-0.5 pmol cm.sup.2 h.sup.1 at a cathode potential of 400 mV (
(63) Electrosynthetic Formation of Methane by a Co-Culture of Strain IS4 and M. Maripaludis
(64) To investigate whether the observed highly efficient hydrogen formation by strain IS4 cells can be coupled to the hydrogenotrophic production of carbon compounds from CO.sub.2, we constructed a defined co-culture of strain IS4 with the methanogenic archaeon M. maripaludis. When M. maripaludis was added to a thoroughly N.sub.2/CO.sub.2-flushed, sulfate-depleted cathode chamber with an established strain IS4 biocathode, no accumulation of hydrogen but formation of methane was observed. Presumably, hydrogen was consumed rapidly to steady state concentrations of <500 p.p.m. in the gas phase due to methanogenesis. At 400 mV cathode potential this led to a small increase in current consumption (0.7-1.1 pmol electrons cm.sup.2 h.sup.1) compared with the reactors without methanogens (0.5-0.7 pmol electrons cm.sup.2 h.sup.1), most likely because the end product of the electron uptake step, hydrogen, was effectively scavenged by the methanogen (
(65) Cyclic voltammetry measurements of the methanogenic co-culture indicated hydrogen formation was irreversible (
(66) Colonization of the Graphite Surface by Strain IS4
(67) When the cathode chamber of an electrochemical H-cell was inoculated with strain IS4, electron microscopy revealed after 1 week of incubation (corresponding to a current consumption rate of 0.1 A m.sup.2 at this time) that cells on the electrode surface formed a patchy monolayer (
(68) Formation of Acetate by a Co-Culture of Strain IS4 and A. woodii
(69) To generalize the finding that a co-culture of strain IS4 and a hydrogenotrophic production strain results in enhanced microbial electrosynthesis, we co-cultured the homoacetogenic bacterium A. woodii and strain IS4 in the electrochemical setup. Due to higher concentrations required for experimental detection of acetate (>1 pM), no short-term product formation rates were determined, but we estimated a formation rate from long term incubations. When A. woodii cells were added to reactors preincubated with strain IS4, acetate was produced after a lag-phase at rates of 0.21-0.23 pmol cm.sup.2 h.sup.1 (
Discussion
(70) H.sub.2 Evolution by Microorganisms that Take Up Cathodic Electrons
(71) Our study showed that molecular hydrogen was effectively formed at high rates and in the absence of practically any overpotential at a biocathode containing strain IS4 cells (
(72) The high rate of H.sub.2 formation from H.sup.+ and electrons by strain IS4 at 400 mV corresponds to a high cellular electron uptake rate of 10.sup.6-10.sup.7 e.sup. s.sup.1 cell.sup.1 based on estimated cell counts obtained by electron microscopy in this study. These rates agree well with electron uptake rates of 6.Math.10.sup.6-1.5.Math.10.sup.7 e.sup. s.sup.1 cell.sup.1 estimated from H.sub.2 formation from elemental Fe measured with washed strain IS4 cells (Enning, 2012). Another Fe(0)-corroding microorganism, the methanogenic archaeon strain IM1 was also shown to take up electrons at a high rate of 6.Math.10.sup.6 and 6.Math.10.sup.7 e.sup. s.sup.1 cell.sup.1 at 400 and 600 mV, respectively (Beese-Vasbender et al. (2015) Bioelectrochemistry 102:50-55). Interestingly, these rates are roughly in the same order of magnitude as the single cell anodic reduction reaction in Shewanella oneidensis (10.sup.5-10.sup.6 e.sup. s.sup.1 cell.sup.1) (Gross and El-Naggar (2015) Rev. Sci. Instrum. 86: 064301). Notably, only some Fe(0) corroding strains form hydrogen from cathodic electrons while other strains such as strain IS5 do not accumulate hydrogen (Dinh et al., supra). Therefore, only H.sub.2 producing strains, including strain IS4, represent a promising biocatalyst for the generation of H.sub.2 at a cathodic surface. Another benefit of using sulfate reducers lies in the fact that growth of the microorganism can be controlled by limiting the sulfate concentration in the reactor solution. Thus, during the electrosynthesis phase, only a negligible fraction of the electrical energy and electrons are directed towards biomass production of strain IS4, and the coulombic efficiency of hydrogen formation can achieve values of close to 100%. Thus, during long-term operation a continuous or batch fed system with additions of small amounts of sulfate could sustain a stable population of strain IS4 thriving on sulfate reduction while slowly re-supplying a reduced sulfur source for anaerobic microorganisms unable to assimilate sulfate. During continuous operation at neutral pH, the gas stream will slowly strip sulfide out of solution and, thus, deplete the sulfur source.
(73) Due to the differences in the reporting of product formation rates in the literature (for example, as specific rate per electrode surface area, reactor volume or total amount per reactor), associated projected areal current densities are used in this study for normalization to allow direct comparisons. However, faradaic efficiencies are not always reported and, thus, projected areal current densities might slightly overestimate actual product formation rates. Current densities of 1.1-3.3 A m.sup.2 at 700 mV were reported during hydrogen formation using mixed cultures in microbial electrolysis cells (Rozendal et al. (2008) Environ. Sci. Technol. 42:629-634; Jeremiasse et al. (2010) Bioelectrochemistry 78:39-43; Croese et al. (2011) Appl. Microbiol. Biotechnol. 92:1083-1093; Jeremiasse et al. (2012) Biotechnol. Bioeng. 109:657-664), and current densities of 0.76 A m.sup.2 were measured using a pure culture of the non-corroding sulfate reducer Desulfovibrio G11 (Croese et al., supra). In our study, strain IS4 achieved similar current densities of 1.5 A m.sup.2 already at a cathode potential of 500 mV and, thus, at a potential 200 mV more positive than in previously published studies. In addition, we used plain graphite electrodes which likely provide a lower effective surface area than graphite felt electrodes used in other studies (Rozendal et al. (2008) Environ. Sci. Technol. 42:629-634; Jeremiasse et al. (2010) Bioelectrochemistry 78:39-43; Croese et al., supra; Jeremiasse et al. (2012) Biotechnol. Bioeng. 109:657-664). Besides electrode surface area, the cell density on the electrode surface impacts overall electron transfer rates. However, all isolates described to perform electrical microbially influenced corrosion, including strain IS4, do not form thick biofilms but form dispersed patchy monolayers of cells (Beese-Vasbender et al. (2015) Bioelectrochemistry 102:50-55, Beese-Vasbender et al. (2015) Electrochimica Acta 167:321-329). Thus, improving attachment and biofilm growth of these strains might greatly increase areal current densities and should be addressed in future research.
(74) Efficient Interspecies Hydrogen Transfer in Mixed Electrosynthetic Cultures
(75) The rates of electromethanogenesis by a co-culture of strain IS4 and M. maripaludis presented here are the highest reported to date. Compared with a recent study using Methanobacterium strain IM1 (Beese-Vasbender et al. (2015) Bioelectrochemistry 102:50-55), methanogenesis rates reported here were about one order of magnitude higher at 400 mV (100-140 nmol h.sup.1 cm.sup.2 compared with 12-14 nmol h.sup.1 cm.sup.2 in (Beese-Vasbender et al. (2015) Bioelectrochemistry 102:50-55). However, electron uptake rates were comparable between both studies, and molecular hydrogen was likely a side product during electromethanogenesis by strain IM1, which became obvious at more negative potentials (Beese-Vasbender et al. (2015) Bioelectrochemistry 102:50-55). The rates obtained here with the co-culture are about 20 times higher compared with electromethanogenesis using axenic M. maripaludis at 600 mV (Lohner et al. (2014) ISME J 8: 1673-1681) (0.6-1.2 mol h.sup.1 cm.sup.2 compared with 0.05 mol h.sup.1 cm.sup.2). In addition, the overpotential for electromethanogenesis by the co-culture was >200 mV lower, thus resulting in less energy loss in this cathodic reaction. Few studies have shown microbial electrosynthesis of acetate, butanol or other multi-carbon compounds by pure cultures of homoacetogenic microorganisms. Electron transfer rates at a potential of 400 mV in these systems varied between strains and ranged from no electron uptake using A. woodii to 0.01 A m.sup.2 using Moorella thermoacetica and to 0.2 A m.sup.2 using Sporomusa ovata (Nevin et al. (2010) MBio 1:e00103-e00110, Nevin et al. (2011) Appl. Environ. Microbiol. 77:2882-2886). Thus, the electron uptake rates achieved by our co-culture of strain IS4 with A. woodii (0.2-0.5 A m.sup.2 at 400 mV) are slightly higher than the rates published with pure cultures of homoacetogens (Nevin et al. (2011), supra). Other studies using mixed cultures achieved high electro-synthesis rates when applying large overpotentials (3-20 A m.sup.2 at 800 mV, (Ganigue et al. (2015) Chem. Commun. 51: 3235-3238) at which the apparent electro synthetic activity is most likely due to the abiotic formation of hydrogen. At the cost of high overpotentials and higher energy losses, hydrogen is formed under these conditions even at electrodes with low catalytic activity for H.sub.2 evolution. This overpotential can be reduced when cell-derived enzymes or cofactors adsorb to the surface (Yates et al. (2014) Int. J. Hydrogen Energ. 39:16841-16851; Deutzmann et al. (2015) Mbio 6:e00496-15). In our defined co-culture, hydrogen was formed already at 400 mV, which enabled electrosynthesis with A. woodii that has been shown previously to be unable to carry out electrosynthesis (Nevin et al. (2011), supra) due to efficient interspecies hydrogen transfer.
(76) General Benefits of a Decoupled Microbial Electron UptakeMicrobial Synthesis System
(77) In a microbial electrosynthesis system, the combination of an efficient electron uptake step with an efficient synthesis step of a compound of interest has several distinct advantages over a single microorganism process: (1) It becomes possible to engineer and operate two fundamentally different metabolic processes independently. Each microorganism can be optimized for its purpose, for example, through genetic engineering, without the need to consider additional tradeoffs imposed by the other process, and there are numerous efforts to engineer homo-acetogenic microorganisms to produce, for example, ethanol, butanol and isobutanol (Kpke et al. (2010) Proc. Natl. Acad. Sci. USA 107:13087-13092; Leang et al. (2013) Environ. Microbiol. 79:1102-1109; Banerjee et al. (2014) Appl. Environ. Microbiol. 80:2410-2416; Cho et al. (2015) Biofuels, Bioprod. Biorefin. 9:211-225); (2) Only the electron uptaking strain has to contact the cathode while end product formation can proceed in the bulk liquid, which allows better use of the volume of the cathode compartment; (3) two microbial organisms adapt to each other's metabolic capabilities via a thermodynamic-kinetic feedback loop resulting in an optimized metabolic flux without accumulation of intermediates. In addition, mixed communities are often reported to show higher electron transfer rates or higher current efficiencies than pure cultures (Dinh et al., supra; Nevin et al. (2008) Environ. Microbiol. 10:2505-2514; Call et al. (2009) Appl. Environ. Microbiol. 75:7579-7587; Fast and Papoutsakis (2012) Curr. Opin. Chem. Eng. 1:380-395; Ganigue et al. (2015) Chem. Commun. 51:3235-3238). Thus, especially with the possibility to engineer and improve each specialist in the co-culture, a stable and probably faster electrosynthesis system can be achieved compared with engineering existing iron corroding methanogens or homoacetogens (Uchiyama et al. (2010) Appl. Environ. Microbiol 76:1783-1788; Kato et al. (2015) Appl. Environ. Microbiol. 81:67-73).
(78) Electron Uptake Strains as Ecosystem Engineers in Cathodic Communities
(79) Our finding that electrosynthesis rates can be improved substantially by co-cultivating an electron uptake strain that produces hydrogen with hydrogenotrophic strains prompts the question about the ecological relevance of such strains and their role in more natural environments. Successful co-cultivation of strain IS4 with a homoacetogen and a methanogen shows that interspecies hydrogen transfer can effectively distribute cathodic electrons to microorganisms that by themselves do not have the capacity for direct electron uptake. According to Jones, organisms directly or indirectly modulating the availability of resources (other than themselves) to other species by causing state changes in biotic or abiotic materials are called ecosystem engineers in ecology (Jones et al. (1994) Oikos 69:373-386). Microbial strains that facilitate electron uptake from a cathodic surface and supply electrons to the surrounding community can, therefore, be considered ecosystem engineers. Although this possibility has already been mentioned in one of the first studies on electrosynthesis by mixed species biofilms (Marshall et al. (2012) Appl. Environ. Microbiol. 78:8412-8420), it lacked evidence for single strains catalyzing hydrogen formation at a high rate. Based on the high cellular electron uptake rates (>10.sup.6 e.sup. s.sup.1 cell.sup.1), even a relatively small number of electroactive cells could result in substantial current consumption rates and thereby provide an effective electron donor for a diverse microbial ecosystem. Accordingly, the hydrogen evolution rate of a single strain IS4 cell (up to 30 fmol h.sup.1) would be sufficient to supply all the hydrogen consumed by one M. maripaludis cell under optimum growth conditions (2 hour doubling time), and provides hydrogen at a rate an order of magnitude higher than hydrogen uptake rates of other more slowly growing organisms (Goyal et al. (2015) Microb. Cell Fact. 14:146). Besides intact cells that transform cathodic electrons into a widely accessible substrate, such as hydrogen, strains that release electroactive enzymes such as hydrogenases have to be considered in cathodic communities. Even small amounts of electrocatalytically active enzymes could be sufficient to sustain biofilms on a cathodic surface due to the high turnover rates of hydrogenases.
(80) Examples for candidate strains (ecosystem engineers) mediating the key electron uptake to support complex cathodic biofilms can be found in the literature. The genus Methanobacterium became enriched in several studies investigating electro-methanogenesis (Pozo et al. (2015) RSC Advances 5:89368-89374; Siegert et al. (2015) ACS Sustain Chem. Eng. 3:1668-1676) and it has been shown in pure culture that Methanobacterium strain IM1 not only catalyzed electrosynthetic methanogenesis but also accumulated hydrogen during electromethanogenesis (Beese-Vasbender et al. (2015) Bioelectrochemistry 102:50-55), which can create a niche for other microorganisms. In homoacetogenic communities, the role of distinct electron uptake strains seems to be more elusive. A variety of homoacetogenic bacteria were shown to use cathodic electrons in pure culture (Nevin et al. (2010), supra, Nevin et al. (2011), supra). However, in acetate-producing electrosynthesis reactors inoculated with undefined mixed cultures the cathode-associated community was often dominated by Acetobacterium spp., which had been reported to lack the ability to utilize cathodic electrons (Nevin et al. (2011), supra). Often, sulfate reducers such as Desulfovibrio sp. are also present in these enrichments (Marshall et al. (2013) Environ. Sci. Technol. 47:6023-6029; LaBelle et al. (2014) PloS One 9:e109935; Patil et al. (2015) Environ. Sci. Technol. 49:8833-8843), suggesting that hydrogen produced by the sulfate reducers might have a role in these biofilms. However, the role of individual strains in mixed communities and the molecular mechanism of microbial electron uptake from the cathode are unclear in most cases. Thus, further research is needed on the electron uptake mechanism(s) acting in different electron uptake strains and identification of these key ecosystem engineers.
(81) In summary, this study shows that an electro-synthesis system relying on interspecies hydrogen transfer is able to outperform mono-culture electro-methanogenesis based on direct electron transfer and it emphasizes the importance of an efficient biological hydrogen evolution step for effective electro-synthesis for example, using M. maripaludis. Furthermore, certain microbial strains can transmute cathodic electrons to reduced diffusible compounds such as hydrogen at rates exceeding their own metabolic capacity to use these compounds. As a consequence, these compounds become available as substrates to other hydrogenotrophic strains and could potentially sustain a diverse cathodic biofilm. Thus, defined co-cultures may represent a foundation for an engineering strategy for microbial electrosynthesis and provide a means to understand complex cathodic biofilms.
(82) Although preferred embodiments of the subject invention have been described in some detail, it is understood that obvious variations can be made without departing from the spirit and the scope of the invention as defined herein.