Combination outlet and power distribution unit incorporating the same
10498096 ยท 2019-12-03
Assignee
Inventors
Cpc classification
H01R33/94
ELECTRICITY
H01R25/003
ELECTRICITY
International classification
H01R33/94
ELECTRICITY
H01R25/00
ELECTRICITY
Abstract
A combination outlet connector is disclosed. The combination outlet connector includes an outlet core having three T-shaped apertures. The outlet core has a core outer surface to mate with a first connector type, such as a C14 connector, and electrical terminals are positioned in corresponding apertures. A removable adapter sleeve is positionable around the outlet core and has a sleeve outer surface to mate with a second connector type, such as a C20 connector. The adapter sleeve includes a sleeve aperture at least partially congruent with the core outer surface. The electrical terminals are configured to connect with mating terminals of the first and second connector types. A removable adapter shroud can be positioned around the outlet core. The shroud includes a shroud inner surface to receive the first connector type and a shroud flange having a shroud aperture at least partially congruent with the core outer surface.
Claims
1. A combination outlet connector, comprising: an outlet core having an input side and an output side with a plurality of apertures extending therebetween, the outlet core having a core outer surface configured to mate within a first connector type; a plurality of electrical terminals each positioned in a corresponding one of the plurality of apertures and configured to connect with mating terminals corresponding to both the first connector type and a second connector type that is different than the first connector type; and a removable shroud positioned around the outlet core, wherein the shroud includes a shroud inner surface configured to receive the first connector type and a shroud flange having a shroud aperture at least partially congruent with the core outer surface.
2. The combination outlet connector of claim 1, wherein the first connector type is an IEC C14 connector.
3. The combination outlet connector of claim 1, wherein the second connector type is an IEC C20 connector.
4. The combination outlet connector of claim 1, wherein the plurality of apertures each have a T-shaped configuration.
5. The combination outlet connector of claim 4, wherein the first connector type is an IEC C14 connector and the second connector type is an IEC C20 connector.
6. The combination outlet connector of claim 1, wherein each of the plurality of electrical terminals is integrally formed from a single piece of conductive material.
7. The combination outlet connector of claim 1, wherein each of the plurality of electrical terminals is comprised of a plurality of separate terminal parts.
8. The combination outlet connector of claim 1, further comprising a removable adapter sleeve positionable around the outlet core, the adapter sleeve having a sleeve outer surface configured to mate with the second connector type.
9. The combination outlet connector of claim 8, wherein the adapter sleeve includes a sleeve aperture at least partially congruent with the core outer surface.
10. A power distribution unit, comprising: a housing having a front face and at least one housing opening formed therethrough; a power input coupled with the housing and connectable to an external power source; and at least one outlet module located at least partially within the housing and including: a mounting board connected to the power input; at least one outlet core mounted to the mounting board, said at least one outlet core having a core outer surface configured to mate within a first connector type; wherein said at least one outlet core includes a plurality of electrical terminals each coupled with the mounting board and configured to connect with mating terminals corresponding to both the first connector type and a second connector type that is different than the first connector type; and a shroud positioned around said at least one outlet core, wherein the shroud includes a shroud inner surface configured to receive the first connector type.
11. The power distribution unit of claim 10, further comprising a plurality of outlet cores and at least one removable adapter sleeve surrounding a corresponding one of the plurality of outlet cores, the adapter sleeve having a sleeve outer surface configured to mate within the second connector type.
12. The power distribution unit of claim 11, wherein the adapter sleeve includes a sleeve aperture at least partially congruent with the core outer surface.
13. The power distribution unit of claim 10, wherein the shroud is removable from said at least one outlet core.
14. The power distribution unit of claim 10, wherein the shroud includes a shroud flange having a shroud aperture at least partially congruent with the core outer surface.
15. The power distribution unit of claim 10, wherein the first connector type is an IEC C14 connector and the second connector type is an IEC C20 connector.
16. The power distribution unit of claim 10, wherein said at least one outlet core includes a plurality of apertures each configured to receive mating terminals corresponding to both the first connector type and the second connector type.
17. The power distribution unit of claim 16, wherein the plurality of apertures each have a T-shaped configuration.
18. The power distribution unit of claim 10, wherein each of the plurality of electrical terminals is integrally formed from a single piece of conductive material.
19. The power distribution unit of claim 10, wherein the mounting board comprises a printed circuit board.
20. The power distribution unit of claim 10, wherein the mounting board supports two different types of outlet cores.
21. A combination outlet connector, comprising: an outlet core having an input side and an output side with a plurality of T-shaped apertures extending therebetween configured to receive mating terminals corresponding to both a first connector type and a second connector type that is different than the first connector type, the outlet core having a core outer surface configured to mate with the first connector type; and a plurality of electrical terminals each positioned in a corresponding one of the apertures and configured to connect with the mating terminals corresponding to both the first connector type and the second connector type.
22. The combination outlet connector of claim 21, further comprising a removable adapter sleeve positionable around the outlet core, the adapter sleeve having a sleeve outer surface configured to mate with the second connector type.
23. The combination outlet connector of claim 21, further comprising a removable shroud positionable around the outlet core, wherein the shroud includes a shroud inner surface configured to receive the first connector type and a shroud flange having a shroud aperture at least partially congruent with the core outer surface.
24. The combination outlet connector of claim 21, wherein the first connector type is an IEC C14 connector and the second connector type is an IEC C20 connector.
25. A power distribution unit, comprising: a housing having a front face and at least one housing opening formed therethrough; a plurality of combination outlets disposed in the housing and accessible through the at least one housing opening, each combination outlet including: a core with a common construction and a plurality of apertures configured to receive mating terminals corresponding to both an IEC C14 and an IEC C20 connector; an outer surface congruent with an interior surface of at least one of an IEC C14 and an IEC C20 connector; and a plurality of electrical terminals each positioned in a corresponding one of the apertures and configured to connect with mating terminals corresponding to both an IEC C14 and an IEC C20 connector.
26. The power distribution unit of claim 25, wherein selected ones of the plurality of combination outlets further comprise a removable adapter sleeve positioned around the core, the adapter sleeve having a sleeve outer surface congruent with an interior surface of an IEC C20 connector.
27. The power distribution unit of claim 25, wherein selected ones of the plurality of combination outlets further comprise a removable adapter sleeve positioned around the core, the adapter sleeve having a sleeve outer surface congruent with an interior surface of an IEC C14 connector.
28. The power distribution unit of claim 25, wherein selected ones of the plurality of combination outlets further comprise a removable shroud positioned around the core, wherein the shroud includes a shroud inner surface configured to receive an IEC C14 connector.
29. The power distribution unit of claim 25, wherein the apertures are T-shaped.
30. An adapter shroud for use with an outlet core, the outlet core having a plurality of apertures and a core outer surface configured to mate within a first connector type and a plurality of electrical terminals each positioned in a corresponding one of the apertures and configured to connect with mating terminals corresponding to both the first connector type and a second connector type that is different than the first connector type, the adapter shroud comprising: a shroud wall surrounding an interior, the shroud wall including: a shroud inner surface configured to receive the first connector type; and a shroud flange extending into the interior and having a shroud aperture at least partially congruent with the core outer surface and configured to receive the outlet core, wherein the shroud flange displaces the shroud wall away from the core outer surface.
31. An adapter sleeve for use with an outlet core, the outlet core having a plurality of apertures and a core outer surface configured to mate within a first connector type and a plurality of electrical terminals each positioned in a corresponding one of the apertures and configured to connect with mating terminals corresponding to both the first connector type and a second connector type that is different than the first connector type, the adapter sleeve comprising: a sleeve wall surrounding an interior, the sleeve wall including: a sleeve inner surface at least partially congruent with the core outer surface and configured to receive the outlet core; and a sleeve outer surface configured to mate with the second connector type.
32. A combination outlet connector, comprising: an outlet core having an input side and an output side with a plurality of apertures, each aperture comprising at least two intersecting cross-wise slots, extending between the input side and the output side and configured to receive mating terminals corresponding to both a first connector type and a second connector type that is different than the first connector type, the outlet core having a core outer surface configured to mate with the first connector type; and a plurality of electrical terminals each positioned in a corresponding one of the apertures and configured to connect with the mating terminals corresponding to both the first connector type and the second connector type.
33. A power distribution unit, comprising: a housing having a front face and at least one housing opening formed therethrough; and at least one outlet module located at least partially within the housing and including: a base surface; a plurality of outlet cores extending from the base surface, each outlet core having a core outer surface configured to mate within a first connector type; wherein each outlet core includes a plurality of electrical terminals configured to connect with mating terminals corresponding to both the first connector type and a second connector type that is different than the first connector type; and at least one removable shroud positioned around a corresponding outlet core, wherein the shroud includes: a shroud inner surface configured to receive the first connector type; a shroud flange having a shroud aperture at least partially congruent with the core outer surface, wherein the shroud flange displaces the shroud inner surface away from the core outer surface; and a mounting flange abutting the front face of the housing.
34. The power distribution unit of claim 33, wherein the base surface is a mounting surface of a printed circuit board.
35. The power distribution unit of claim 34, further comprising a power input coupled to the printed circuit board and connectable to an external power source.
36. The power distribution unit of claim 34, wherein the plurality of electrical terminals are each coupled with the printed circuit board.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A further understanding of the nature and advantages of the present invention may be realized by reference to the following drawings. In the appended figures, similar components or features may have the same reference label.
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DETAILED DESCRIPTION
(24) This description provides examples, and is not intended to unnecessarily limit the scope, applicability or configuration of the invention. Rather, the ensuing description will provide those skilled in the art with an enabling description for implementing embodiments of the invention. Various changes may be made in the function and arrangement of elements.
(25) Thus, various embodiments may omit, substitute, and/or add various procedures or components as appropriate. For instance, aspects and elements described with respect to certain embodiments may be combined in various other embodiments. It should also be appreciated that the following systems, devices, and components may individually or collectively be components of a larger system, wherein other procedures may take precedence over or otherwise modify their application.
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(28) With further reference to
(29) Although the embodiments are shown and described with respect to C13/C14 and C19/C20 connectors, other connector combinations could be used. Other suitable connector types might include, for example and without limitation, industry standard connectors, such as IEC C2, C4, C6, C8, C10, C12, C16, C16A, C18, C22, C24 or NEMA 5-10R, 5-15R, 5-20R, 6-20R, 6-30R, 6-50R, L15-20R, L15-30R, L21-20R, L21-30R. In various embodiments, the connectors could include connectors defined in the IEC standard as of the filing date of the present application.
(30) As shown in
(31) Apertures 136 are aligned with respect to each other and aperture 134 is oriented opposite to and between the apertures 136, as shown. With specific reference to
(32) With reference to
(33) In some embodiments, the terminals can comprise multiple pieces or parts. For example, the electrical terminals 174, shown in
(34) The second terminal part 178 also includes a connection tab 184 and a pair of opposed prongs 186. The mating terminal of a second connector type (e.g., C20) can be received between the pair of opposed prongs 186. In some embodiments, a notch 188 is formed in one of the pair of opposed prongs 186. The notch 188 provides clearance for the mating terminal of the first connector type. The first and second terminal parts, 176 and 178, are maintained in position relative to each other in an orthogonal orientation by virtue of being connected (e.g., soldered) to a circuit board 190 (
(35) As shown in
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(37) As shown in
(38) As shown in
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(40) The lock frame 204 includes first and second end walls 222 and 224, respectively. A pair of sidewalls 228 connect the first and second end walls 222 and 224 together. The sidewalls 228 are captured in a pair of corresponding channels 212 formed in the shroud 202. The lock frame sidewalls 228 are slideable in the channels 212 such that the lock frame 204 can be moved between a connector locked position (e.g.,
(41) A combination outlet connector bank 300, as shown in
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(43) In some embodiments, the outlet shrouds and adapter sleeves can include one or more magnets, the presence or absence of which can be used to determine whether a shroud or a sleeve is present on a particular combination outlet core. For example, the outlet shroud can include a single magnet and the adapter sleeve can include two magnets to indicate, to a suitable processing system, that an outlet shroud or an adapter sleeve is present, respectively. In some embodiments, the magnets can be cylindrical magnets comprising a suitable magnetic material such as neodymium, for example. The outlet module's printed circuit board can include one or more hall effect sensors to detect which if any magnets are present, by sensing the magnetic field generated by the installed magnets. Thus, the presence or absence of a shroud or sleeve can be determined based on which hall effect sensors detect a magnet affixed to the shroud or sleeve. A similar identification system is further described in co-pending U.S. patent application Ser. No. 15/497,063, filed Apr. 25, 2017, the disclosure of which is hereby incorporated by reference in its entirety. Other sensors can be used such as electrical contacts, optical sensors, and electro-mechanical switches, to name a few.
(44) It should be noted that the systems and devices discussed above are intended merely to be examples. It must be stressed that various embodiments may omit, substitute, or add various procedures or components as appropriate. For instance, it should be appreciated that, in alternative embodiments, features described with respect to certain embodiments may be combined in various other embodiments. Different aspects and elements of the embodiments may be combined in a similar manner. Also, it should be emphasized that technology evolves and, thus, many of the elements are exemplary in nature and should not be interpreted to limit the scope of the invention. It will be noted that various advantages described herein are not exhaustive or exclusive, and numerous different advantages and efficiencies may be achieved, as will be recognized by one of skill in the art.
(45) Specific details are given in the description to provide a thorough understanding of the embodiments. However, it will be understood by one of ordinary skill in the art that the embodiments may be practiced without these specific details. For example, well-known circuits, structures, and techniques have been shown without unnecessary detail in order to avoid obscuring the embodiments.
(46) Having described several embodiments, it will be recognized by those of skill in the art that various modifications, alternative constructions, and equivalents may be used without departing from the spirit of the invention. For example, the above elements may merely be a component of a larger system, wherein other rules may take precedence over or otherwise modify the application of the invention. Also, a number of steps may be undertaken before, during, or after the above elements are considered. Accordingly, the above description should not be taken as limiting the scope of the invention.