Helmet with removable chin bar
10492559 ยท 2019-12-03
Assignee
Inventors
Cpc classification
International classification
Abstract
A helmet comprising a helmet body and a chin bar is disclosed. The helmet body comprises an opening and two attachment anchors located opposite each other proximate a leading edge of the opening. Each attachment anchor comprises a pivot socket and a lock support. The chin bar comprises two opposing ends, each releasably coupled to a different attachment anchor. Each end of the chin bar comprises a locking mechanism engaged with a lock support of a different attachment anchor, and a pivot arm releasably and pivotally coupled to the pivot socket of the different attachment anchor. The chin bar is pivotable between a first angle and a second angle with respect to the helmet body, and the pivot arms are releasable from the pivot sockets of the helmet body while the locking mechanisms of the chin bar are disengaged from the lock supports of the helmet body.
Claims
1. A helmet, comprising: a helmet body comprising an opening and two attachment anchors located opposite each other proximate a leading edge of the opening, each attachment anchor comprising a pivot socket and a lock support; and a chin bar removably coupled to the helmet body, the chin bar comprising two opposing ends, each end releasably coupled to a different one of the two attachment anchors and comprising a locking mechanism engaged with the lock support of the different one of the two attachment anchors and a pivot arm releasably and pivotally coupled to the pivot socket of the different one of the two attachment anchors; wherein the chin bar is pivotable between a first angle and a second angle with respect to the helmet body, and the pivot arms are releasable from the pivot sockets of the helmet body, only while the locking mechanisms of the chin bar are disengaged from the lock supports of the helmet body; wherein each pivot arm of the chin bar comprises a socket of each of the two attachment anchors of the helmet body comprises a reentrant slot having an open end wider than a closed end, the open end proximate the leading edge of the opening of the helmet body, and the closed end sized to receive the stem of the pivot button while being smaller than the head of the pivot button, and wherein the pivot arm is releasably and pivotally coupled to the pivot socket when the stem of the pivot button is inside the closed end of the reentrant slot of the pivot socket.
2. The helmet of claim 1, wherein each locking mechanism of the chin bar comprises a biased latch arm having a barbed end, the barbed end having a front and a back, at least one of the front of each barbed end and the lock support of each of the two attachment anchors is sloped such that when the front is pressed against the lock support, the latch arm is deflected contrary to a bias, to allow the barbed end past the lock support such that the back may engage with the lock support, and wherein each locking mechanism further comprises a release button configured to move the latch arm of the locking mechanism against the bias sufficient to disengage the back of the barbed end from the lock support.
3. The helmet of claim 1, wherein the two opposing ends of the chin bar each further comprise at least one tab configured to mate with a portion of the adjacent attachment anchor while the chin bar is coupled to the helmet body.
4. The helmet of claim 1, wherein the helmet body comprises an outer surface having at least one tactile guide on the outer surface proximate each pivot socket of the helmet body.
5. The helmet of claim 1, wherein the two attachment anchors are integral with an outer shell of the helmet body.
6. The helmet of claim 1, wherein the two attachment anchors are in-molded into an energy-absorbing material of the helmet body.
7. The helmet of claim 1, wherein the helmet body further comprises an outer surface, the chin bar comprises an outer surface, and the outer surface of the helmet body is flush with the outer surface of the chin bar proximate the two attachment anchors.
8. The helmet of claim 1, wherein, for each of the two attachment anchors, the leading edge of the opening proximate the attachment anchor is in fluid communication with an interior cavity of the helmet body through the attachment anchor.
9. A helmet, comprising: a helmet body comprising an opening and two attachment anchors located opposite each other proximate a leading edge of the opening, each attachment anchor comprising a pivot socket and a lock support; and a chin bar removably coupled to the helmet body, the chin bar comprising two opposing ends, each end releasably coupled to a different one of the two attachment anchors and comprising a locking mechanism engaged with the lock support of the different one of the two attachment anchors and a pivot arm releasably and pivotally coupled to the pivot socket of the different one of the two attachment anchor; wherein the chin bar is pivotable between a first angle and a second angle with respect to the helmet body, and the pivot arms are releasable from the pivot sockets of the helmet body, only while the locking mechanisms of the chin bar are disengaged from the lock supports of the helmet body and the chin bar is oriented at approximately the first angle with respect to the helmet body; wherein each locking mechanism of the chin bar comprises a biased latch arm having a barbed end, the barbed end having a front and a back, at least one of the front and the lock support of each of the two attachment anchors is sloped such that when the front is pressed against the lock support, the latch arm is deflected contrary to a bias, to allow the barbed end past the lock support such that the back may engage with the lock support, and wherein each locking mechanism further comprises a release button configured to move the latch arm of the locking mechanism against the bias sufficient to disengage the back of the barbed end from the lock support; and wherein each pivot arm of the chin bar comprises a pivot button having a stem and a head wider than the stem, wherein the pivot socket of each of the two attachment anchors of the helmet body comprises a reentrant slot having an open end wider than a closed end, the open end proximate the leading edge of the opening of the helmet body and facing away from the lock support of the same attachment anchor at an angle with respect to the helmet body that is approximately equal to the first angle, and the closed end sized to receive the stem of the pivot button while being smaller than the head of the pivot button, and wherein the pivot arm is releasably and pivotally coupled to the pivot socket when the stem of the pivot button is inside the closed end of the reentrant slot of the pivot socket.
10. The helmet of claim 9, wherein the two opposing ends of the chin bar each further comprise at least one tab configured to mate with a portion of the adjacent attachment anchor while the chin bar is coupled to the helmet body.
11. The helmet of claim 9, wherein the helmet body comprises an outer surface having at least one tactile guide on the outer surface proximate each pivot socket of the helmet body.
12. The helmet of claim 9, wherein the two attachment anchors are integral with an outer shell of the helmet body.
13. The helmet of claim 9, wherein the helmet body further comprises an outer surface, the chin bar comprises an outer surface, and the outer surface of the helmet body is flush with the outer surface of the chin bar proximate the two attachment anchors.
14. The helmet of claim 9, wherein, for each of the two attachment anchors, the leading edge of the opening proximate the attachment anchor is in fluid communication with an interior cavity of the helmet body through the attachment anchor.
15. The helmet of claim 9, wherein the pivot arms and locking mechanisms of the chin bar and the pivot sockets and lock supports of the helmet body are positioned such that when the pivot arms of the chin bar are pivotally coupled to the pivot sockets of the helmet body, each locking mechanism of the chin bar is aligned with a different one of the two lock supports of the helmet body.
16. The helmet of claim 9, wherein each end of the chin bar further comprises a leading edge that is mated with the leading edge of the opening of the helmet body when the chin bar is removably coupled to the helmet body through the pivot arms and locking mechanisms of the chin bar.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will hereinafter be described in conjunction with the appended drawings, where like designations denote like elements, and:
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DETAILED DESCRIPTION
(11) This disclosure, its aspects and implementations, are not limited to the specific material types, components, methods, or other examples disclosed herein. Many additional material types, components, methods, and procedures known in the art are contemplated for use with particular implementations from this disclosure. Accordingly, for example, although particular implementations are disclosed, such implementations and implementing components may comprise any components, models, types, materials, versions, quantities, and/or the like as is known in the art for such systems and implementing components, consistent with the intended operation.
(12) The word exemplary, example, or various forms thereof are used herein to mean serving as an example, instance, or illustration. Any aspect or design described herein as exemplary or as an example is not necessarily to be construed as preferred or advantageous over other aspects or designs. Furthermore, examples are provided solely for purposes of clarity and understanding and are not meant to limit or restrict the disclosed subject matter or relevant portions of this disclosure in any manner. It is to be appreciated that a myriad of additional or alternate examples of varying scope could have been presented, but have been omitted for purposes of brevity.
(13) While this disclosure includes a number of embodiments in many different forms, there is shown in the drawings and will herein be described in detail particular embodiments with the understanding that the present disclosure is to be considered as an exemplification of the principles of the disclosed methods and systems, and is not intended to limit the broad aspect of the disclosed concepts to the embodiments illustrated.
(14) A mountain biker will often have different needs and priorities, depending on what phase of the trek or race they are in. During a climbing phase, a rider is ascending with great exertion, and has need of ventilation and unobstructed breathing. Since ascension speeds are slow, protection against high-speed impact is not as high a priority. During a descent phase, the rider needs protection against high-energy impacts as they speed downhill. Conventional helmets have struggled to handle both scenarios well. Conventional helmets with chin bars are built to provide protection to downhill riders, but are not ideal for ascending. The chin bar may obstruct ventilation and breathing, and the added protection increases the weight. For conventional downhill helmets with removable chin bars, the connecting mechanisms are generally located in the helmet portion to couple to the removable chin bar, leaving the heavy mechanisms located in the helmet even when the chin bar is removed.
(15) Contemplated in this disclosure is a helmet with a removable chin bar, where the bulk of the connecting hardware is contained in the removable chin bar. Locating most of the connecting hardware in the chin bar rather than the helmet body reduces the weight of the helmet body when the chin bar is not attached. Additionally, the attachment anchors in the helmet body may be configured to channel air over the rider's ears when the chin bar is not attached. Multiple connectors located in the chin bar may increase the protection provided by distributing the load of an impact across the entire interface, without increasing the weight of the helmet. Moreover, the chin bar may install easily and quickly by pivoting into place. In use, a rider may spend the climb portion of their ride with the chin bar removed, reducing the weight on their head and neck, and improving comfort, cooling, and ventilation. Before beginning a downhill portion of the ride, the rider can quickly attach the chin bar without having to remove the helmet. Once attached, the chin bar provides protection from the increased danger associated with a downhill ride. Afterwards, the chin bar is again easily removed. A rider may climb in comfort, and then quickly install a chin bar in preparation for a thrilling but risky downhill ride.
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(17) In the context of the present description and the claims that follow, an attachment anchor 204 is a structure to which a chin bar 104 securely, yet releasably, couples. The attachment anchors 204 may be composed of a variety of materials that are strong, yet light, including metals and plastics. In some embodiments, including the non-limiting example shown in
(18) In some embodiments, the attachment anchors 204 may be in-molded into an energy-absorbing material 218 inside the helmet body 102. In other embodiments, the attachment anchors 204 may be coupled to other structures within the helmet. For example, in some embodiments, the attachment anchors 204 may be integrated with an outer shell. See, for example, outer shell 420 of
(19) According to various embodiments, the attachment anchors 204 may be sized with, and located proximate to, the ear covers of a helmet body 102. This may be advantageous in event of an impact while the chin bar 104 is attached. Allowing the ear covers to bend outward may further attenuate the force of the impact. The engagement of the attachments anchor 204 by the connectors of the chin bar 104 at multiple points may serve to distribute the load of the impact across the entire ear cover.
(20) The removable chin bar 104 comprises two opposing ends 206, each end having one or more connectors to interface with the helmet body 102. As shown in
(21) As seen in
(22) When a chin bar 104 is not attached, the attachment anchors 204 may serve other purposes. According to various embodiments, the attachment anchors 204, when not engaged with a chin bar 104, may be configured with air channels through the openings at the attachment anchors and into the interior cavity 216 of the helmet 100, to channel air from the front of the helmet 100 into the interior cavity 216 of the helmet 100, over the rider's ears, and out the back of the helmet 100, providing improved ventilation and cooling.
(23) The non-limiting embodiments and use cases discussed and depicted in this disclosure are directed to a mountain biking helmet. However, it should be understood that as used herein, a helmet body 102 may comprise any helmet body type known in the art that can configured to couple with a removable chin bar 104. For example, a helmet 100 may comprise a motorcycle, mountain biking, or any other helmet wherein a chin bar may be desirable for the wearer in some circumstances, and not in others. The helmet body 100 may include any shells, layers, accessories (e.g. visors, mounts, etc.), energy management material, and the like known in the art for helmets. The chin bar 104 may likewise comprise any materials known in the art for chin bars.
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(25) As shown, the chin bar 104 comprises two connectors 310, according to various embodiments, with a connector 310 at each end 206 of the chin bar 104. As shown in
(26) In various embodiments, the connector 310 may be constructed out of strong materials such as metal, thermoplastic, and other rigid, durable materials. In a specific embodiment, the connector 310 may be made of stainless steel. In some embodiments, the elements of the connector 310 may comprise different materials. For example, in one embodiment, the pivot arm 210, a middle tab 212, and the locking mechanism 208 may be stainless steel, while a lower tab 212 may be plastic. Those skilled in the art will recognize that the connectors 310 may be adapted to other designs and types of chin bars 104, beyond the specific design shown in
(27) In the context of the present description and the claims that follow, a locking mechanism 208 refers to a mechanism configured to secure the chin bar 104 to the helmet body 102 and prevent unintentional separation. In various embodiments, the locking mechanism 208 may be operated through some sort of release, such as a release button 214. The chin bar 104 comprises a locking mechanism 208 in each end. In some embodiments, including the non-limiting example shown in
(28) According to various embodiments, the locking mechanism 208 may comprise a biased latch arm 300. As shown in
(29) The biased latch arm 300 may be linearly or pivotally displaced against a bias by pressing the release button 214. In other embodiments, a latching arm may be operated with other types of movement. For example, in one embodiment, the latching arm may be key shaped, and may be twisted or rotated after entering a locking socket of an attachment anchor 204 to secure the chin bar 104 to the helmet body 102.
(30) As shown in
(31) According to various embodiments, the pivot arm 210 may serve as the initial point of contact and attachment between the chin bar 104 and the helmet body 102. Once the pivot arms 210 have been engaged with an attachment anchors 204 of a helmet body 102, the chin bar 104 pivots downwards and the remaining elements of the connectors 310 are aligned with and subsequently engage with the attachment anchors 204, according to some embodiments.
(32) The connectors 310 of the non-limiting example of a chin bar 104 shown in
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(34) The attachment anchor 204 comprises structures to interface with a connector 310 of a removable chin bar 104, securing it to the helmet body 102. Advantageous over conventional helmets with removable chin bars, the attachment anchors 204 of the helmet body 102 contemplated herein minimize the weight of the helmet body 102 by relying on hardware contained within the removable chin bar 104, as previously discussed. As seen in the non-limiting example of
(35) Many conventional helmets with removable chin bars interface with the chin bar through a linear motion, either requiring a user to align multiple connectors simultaneously, or using fewer connectors to simplify installation at the cost of strength. Advantageously, the helmet bodies 102 contemplated herein comprise attachment anchors 204 making use of pivot sockets configured to pivotally couple with the pivot arms 210 of a removable chin bar 104. In the context of the present description and the claims that follow, a pivot socket 400 may be any receiver or other structure that is configured to receive at least a portion of a pivot arm, and couple with the pivot arm in a releasable, pivoting fashion. As an option, the pivot socket 400 may be configured such that the coupling with a pivot arm is only releasable when the chin bar 104 is in a particular orientation with respect to the helmet body 102.
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(37) As shown, the pivot socket 400 is angled away from the face of the helmet wearer, such that the slot 404 forms an angle 418 with respect to the helmet body 102 that is approximately (e.g. within 30 degrees) equal to the insertion angle (e.g. the first angle 500 of
(38) When the stem 304 of the pivot button 302 is inside the closed end 408 of the reentrant slot 404 of the pivot socket 400, the pivot arm 210 is pivotally coupled to the pivot socket 400, and releasable only when the chin bar 104 is pivoted to form an angle with respect to the helmet body 102 of approximately the angle of the slot 404. In other embodiments, other releasable pivot systems may be employed. For example, in one embodiment, the stem of the pivot button may be shaped such that when turned a certain way it is narrow enough to enter a pivot socket, but then trapped when pivoting after engagement. The formation of an initial pivoting coupling through the pivot sockets 400 and the pivot arms 210 will be discussed in greater detail with respect to
(39) As shown, the attachment anchor 204 further comprises a lock support 402 to interface with a locking mechanism 208 of the chin bar 104. According to some embodiments, including the non-limiting example shown in
(40) According to various embodiments, including the non-limiting example of
(41) In some embodiments, the front 414 of the barbed end 412 may be sloped such that when the barbed end 412 is pressed into the lock support 402 as the chin bar 104 is pivoted into a locked position, the biased latch arm 300 is deflected contrary to the bias 410 until the barbed end 412 is past the lock support 402, after which the back 416 of the barbed end 412 engages with the lock support 402. In other embodiments, the lock support 402 may be sloped or otherwise shaped to accomplish this, while in still other embodiments, both the front 414 and the lock support 402 may be sloped or contoured to facilitate passing the barbed end 412 of the biased latch arm 300 past the lock support 402.
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(44) Once the head 306 of the pivot button 302 has been inserted into the open end 406 of the pivot socket 400, the chin bar 104 is pushed toward the helmet body 102 along the first angle 500 until the stem 304 of the pivot button 302 has engaged the closed end 408 of the reentrant slot 404 of the pivot socket 400. Once the stem 304 is engaged, the chin bar 104 is able to pivot between the first angle 500 and a second angle 504 (with respect to the helmet body 102).
(45) After the pivot button 302 has fully engaged the pivot socket 400, the chin bar 104 may be swung or pivoted into a locked position, as shown in
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(48) Finally, the method 600 includes pivoting the chin bar 104 with respect to the helmet body 102 until the chin bar 104 is at a second angle 504 with respect to the helmet body 102 and each locking mechanism 208 of the chin bar 104 has engaged with a nearby lock support 402 of each attachment anchor 204 of the helmet body 102. As previously described, in some embodiments, the locking mechanism 208 may be a biased latch arm 300 with a barbed end 412.
(49) Where the above examples, embodiments and implementations reference examples, it should be understood by those of ordinary skill in the art that other helmet and manufacturing devices and examples could be intermixed or substituted with those provided. In places where the description above refers to particular embodiments of helmets with removable chin bars, it should be readily apparent that a number of modifications may be made without departing from the spirit thereof and that these embodiments and implementations may be applied to other to helmets as well. Accordingly, the disclosed subject matter is intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the disclosure and the knowledge of one of ordinary skill in the art.