GUIDE SYSTEM FOR DETECTION DEVICES
20190358665 · 2019-11-28
Assignee
Inventors
Cpc classification
B05C11/1013
PERFORMING OPERATIONS; TRANSPORTING
B05B12/082
PERFORMING OPERATIONS; TRANSPORTING
B05C11/1034
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05C11/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a guide system (1) for a detection device (3) for monitoring a substance (23) coming out of a nozzle orifice (5) of a metering device (2), wherein a nozzle orifice region (6) for arrangement at the nozzle orifice (5) is associated with the guide system (1), and the guide system (1) comprises at least one material body (15, 16) in which at least two guide ducts (7) are formed, which are designed to guide signal conductors (8) to the nozzle orifice region (6), wherein the end regions (14) of two guide ducts (7) facing the nozzle orifice region (6) are arranged, with regard to their central axes (9), substantially on a common straight line (G) relative to one another and are arranged, with regard to the nozzle orifice region (6), opposite one another. The invention further relates to a detection device (3) and to a metering device (2) having such a guide system (1) and to a method for configuring a detection device (3) having such a guide system (1).
Claims
1. A guide system for a detection device for monitoring a metering substance coming out of a nozzle orifice of a metering device, wherein a nozzle orifice region for arrangement at the nozzle orifice is associated with the guide system, and the guide system comprises at least one material body, in which at least two guide ducts are formed, which are designed to guide signal conductors to the nozzle orifice region, wherein the end regions of the two guide ducts facing the nozzle orifice region are arranged with regard to their central axes substantially on a common straight line (G) relative to one another and with regard to the nozzle orifice region are arranged opposite one another.
2. The guide system according to claim 1, wherein the guide ducts have over their length at least up to the end regions a constant cross-section which preferably has the shape of a regular polygon, an ellipse or a circle, and wherein the guide ducts are preferably configured so that they can serve as hollow conductors.
3. The guide system according to claim 1, wherein at least a portion of a guide duct is formed as a recess in a material block and/or at least a portion of a guide duct is present in a pipe, and preferably here the material block and/or the pipe has a coating on a wall of the guide duct, preferably a coating with a lower frictional resistance and/or with a greater hardness than the base material of the material block or pipe.
4. The guide system according to claim 1, wherein at least one guide duct is stabilized in itself and/or by means of a number of stabilizing elements, so that the end region of the guide duct substantially does not move relative to the nozzle orifice region, and preferably the guide duct also does not deform, wherein a guide duct is particularly preferably so immobile that, at least in the end region, it is deflected no more than 1 mm in the case of a lateral force of 0.1 N.
5. The guide system according to claim 1, wherein the common straight line (G), on which the end regions of two guide ducts lie with regard to their central axes, is aligned substantially orthogonally to an emission direction (R) as intended, of substance coming out of the nozzle.
6. The guide system according to claim 1, with signal conductors which are arranged in the guide ducts, wherein optical wave guides are preferred as signal conductors, particularly preferably with one or more of the following characteristics: an external diameter of between 0.2 to 2.5 mm, a permissible operating temperature of between 65 C. and 125 C., a maximum attenuation of less than 400 dB/km with a wavelength of 650 nm, a numerical aperture of between 0.3 and 0.7.
7. The guide system according to claim 1, wherein a guide duct, preferably in its end region, has an internal diameter which is more than 0.01 mm greater than the external diameter of the signal conductor used as intended, wherein the preferred internal diameter of the guide ducts is greater than 0.1 mm and/or smaller than 10 mm.
8. The guide system according to claim 1, wherein a guide duct, preferably at its end region, has an internal diameter which is less than 1 mm greater than the external diameter of the signal conductor used as intended, wherein the end region, facing the nozzle orifice region, of a guide duct, preferably within the last centimetre, has an elastic layer on the inner side of its wall, and the internal diameter of the guide duct preferably corresponds there maximally to the external diameter of the signal conductor as intended.
9. The guide system according to one claim 1 with fixing elements for fastening a signal transmitting unit and a signal receiving unit, wherein the fixing elements are preferably arranged relative to the guide ducts in such a way that the signal transmitting unit and the signal receiving unit are able to be connected to the respective signal conductors exiting from the guide ducts.
10. The guide system for a detection device for monitoring a substance coming out from a nozzle orifice of a metering device, in particular according to claim 1, wherein the guide system has a nozzle orifice region for arrangement on the nozzle orifice and has at least one material body, in which at least two guide ducts are formed, which are designed to guide signal conductors to the nozzle orifice region, wherein at least one guide duct has at least two adjacent curves, preferably in a common spatial plane or in two spatial planes which are tilted relative to one another, wherein the two spatial planes are inclined relative to one another preferably in an angle () of between 45 and 135.
11. The guide system according to claim 10, wherein in the curves respectively the course of the central axis of the guide duct changes in an angle (, , ) of between 15 and 135 and/or wherein the curves lie in two spatial planes, which stand substantially orthogonally relative to one another, and wherein preferably the curve which lies closest to the end region of the guide duct facing the nozzle orifice region, runs in a plane which is aligned at an angle of up to 20, preferably up to 15, tilted about the common straight line (G) or orthogonally to the emission direction (R) of substance exiting from the nozzle, and the curve adjacent thereto preferably runs in a plane parallel to this emission direction (R).
12. The guide system according to claim 1, comprising a strain relief for a signal conductor arranged in the guide duct, preferably for the clamping of a casing (M) of the signal conductor, and/or a quick coupling arrangement, preferably able to be actuated in a tool-free manner, for mounting the guide system on further components of a metering device, preferably comprising a clamping arrangement for clamping the guide system on the further components of the metering device.
13. A detection device for monitoring a substance coming out of a nozzle orifice of a metering device, wherein the detection device has a signal transmitting unit, a signal receiving unit and a signal evaluating unit and the guide system according to claim 1.
14. A metering device, comprising a nozzle with a nozzle orifice and the guide system according to claim 1.
15. A method for configuring a detection device for monitoring a substance coming out of a nozzle orifice of a metering device, comprising at least the steps: providing the guide system, in particular according to claim 1, wherein a nozzle orifice region for arrangement at a nozzle orifice of the metering device is associated with the guide system, and wherein the guide system comprises at least one material body, in which at least two guide ducts are formed, which are designed to guide signal conductors to the nozzle orifice region, inserting at least two signal conductors into the guide ducts of the guide system, connecting the end of one of the signal conductors, facing away from the nozzle, with a signal transmitting unit, connecting the end of another of the signal conductors, facing away from the nozzle with a signal receiving unit.
16. A metering device, comprising a nozzle with a nozzle orifice and the detection device according to claim 13.
Description
[0103] The invention is explained again in further detail with reference to the enclosed figures with the aid of example embodiments. Here, the same components are provided with identical reference numbers in the various figures. The figures are generally not to scale. There are shown respectively:
[0104]
[0105]
[0106]
[0107]
[0108]
[0109]
[0110]
[0111]
[0112]
[0113]
[0114] In
[0115] The nozzle 4 has a nozzle orifice 5, from which the medium leaves the nozzle. At the position of the nozzle orifice 5, the (only virtual) nozzle orifice region 6 of the guide system 1 is arranged, which in the absence of the nozzle 4, therefore e.g. in the case of a guide system 1 not arranged on a metering device 2, represents the reference region for the guide ducts 7. The guide ducts 7 are arranged on two sides lying opposite one another, which guide ducts in particular can be present in pipes or can be milled-out portions in a material block, as is shown further later. Its central axis 9 lies centrally in each guide duct 7.
[0116] In
[0117] Signal conductors 8 which extend up to the nozzle 4 are introduced in the guide ducts 7. They can terminate flush with the guide ducts 7 at the nozzle 7, but can alsoas shown hereprotrude slightly. Theoretically, they can also extend up to the nozzle orifice 5. The signal conductors 8 together with the guide system 1 (or respectively as part thereof), if applicable with fixing elements 10, with a signal transmitting unit 11, with a signal receiving unit 12 and with a signal evaluating unit 13, constitute a preferred detection device 3 (or respectively a detection system 3). It should be noted that
[0118]
[0119] A guide system 1 is arranged on the metering device 2 illustrated in
[0120] At the lower part of the metering device 2 the guide ducts 7 are embodied as milled-out portions or as differently produced recesses in a material block 15 whichas is shown further later with the aid of
[0121] The guide ducts 7 run here upwards in a curved line, in the direction of the Z-coordinate, or respectively contrary to the emission direction R, up to a coupling point 24. From this coupling point 24, the light conductors 8 can be introduced, after they have been previously stripped of insulation of the conventional casing M or respectively with their casing removed at their lower end portions which run in the guide ducts. The stripping of insulation takes place here to an extent such that in a portion of the guide ducts 7 facing away from the nozzle orifice region 6, in which portion the diameter is slightly greater than in the remaining portion of the guide ducts 7, a portion of the light conductor casing M can just be inserted.
[0122] The light conductors 8 can then be fixed there with their light conductor casing M by means of clamps 17K, to form a strain relief 17. By means of these clamps 17K, the light conductor casings M in the illustrated embodiment can also be separated from the material block 15 again easily and can be drawn out from the guide system together with the light conductors 8, e.g. for exchanging the light conductors 8 or for cleaning. These clamps 17K, which are embodied here as spring-mounted push-buttons 17K can be released easily by a pressure thereon. These push-buttons 17K are secured against falling out by means of a barrier 18. This barrier consists here respectively of a pin 18, which is inserted into a bore running in the region of the clamps 17K parallel to the guide duct 7.
[0123] The guide system 1 is connected by a quick coupling arrangement 28, to be explained later in more detail with the aid of
[0124] As mentioned above,
[0125] In the lower, front part or respectively lower L leg 15L of the lower material block segment 15u in
[0126] Also in the upper material block segment 15o in
[0127]
[0128] As can be seen here, the light conductors 8 are still provided with their casing M in the upper region, and are already removed of their casing in the lower region by which the light conductors 8 are to be pushed through the guide ducts 7. The end regions 14 of the signal conductors 8, when they are inserted into the material block of
[0129] The clamps 17K of the strain relief 17 and one of the barriers 18 which are to be found in the joined-together material block segments of
[0130] As mentioned, the guide system 1 is advantageously equipped with a quick coupling arrangement 28, in order to couple in a tool-free manner with the metering device 2, here in practice on the nozzle block 40. This quick coupling arrangement 28 can be best explained with the aid of
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[0133] In the base of the cavity in the material block 15, forming the guide duct 31, a threaded hole 20G (or respectively threaded bore) for the thread of the knurled screw 19, and fitting thereto adjacently two guide holes 20F (or respectively guide bores) for the guide pins 20F are introduced approximately centrally. Both the threaded hole 20G and also the guide holes 20F run through the upper material block segment 15o and run into the lower material block segment 15u, here preferably even through the latter. However, the thread of the threaded hole 20G is preferably situated only in the lower material block segment 15u, so that the threaded portion of the knurled screw 19 can slide freely through the upper part of the threaded hole 20G in the upper material block segment 150.
[0134] By turning the knurled screw 19, the clamping jaw 29 can therefore be moved to and fro very precisely and finely in the guide channel 31 of the material block 15 parallel to the upper L leg in the clamping direction K, i.e. in the direction of the lower L leg 15L of the material block 15, wherein through the transmission of the rotatory force by means of the knurled screw 19, a relatively great force can be exerted in the clamping direction K. The guide holes 20F interacting with the guide pins 20F provide here for an exact parallel guiding of the clamping jaw 29 in the guide duct 31 of the material block 15.
[0135] The movable clamping jaw 29 has, as mentioned, retaining fingers 29a, 29b, which project through guide slots 34 in the lower material block 15 out from the guide duct 31 of the material block 15 substantially parallel to the end-side course of the lower L leg 15L of the material block 15. Between the retaining fingers 29a, 29b of the movable clamping jaw 29 and the lower L leg 15L of the material block 15, which forms an immobile clamping jaw (or respectively a stationary counter-clamping jaw relative to the material block 15), a clamping mechanism is thus formed in the manner of a vice, so that by tightening of the knurled screw 19 a portion of the metering device 2, here the nozzle block 40 of the metering device 2, can be clamped securely therebetween and therefore the entire guide system 1 can be fixed on the metering device 2.
[0136] In the case illustrated here, the two retaining fingers 29b engage from above onto the nozzle block 40, wherein one of the retaining fingers 29a is inserted into a slot 43 (which can be seen in
[0137] The one retaining finger 29a is embodied so as to be relatively thin, in order to fit into the above-mentioned slot 43 between the nozzle block 40 and the control block 41, and the other retaining finger 29b is shaped in order to lie on another position of the nozzle block 40 in a form-fitting manner. Alongside the thin retaining finger 29a, the material of the movable clamping jaw 29 is inclined. The inclination 30 accommodates the given form of the control block.
[0138] By means of this quick coupling arrangement 28, both a secure hold of the guide system 1 on the metering device 2 is guaranteed and also an easy exchanging of the guide system 1 is possible, because by a simple turning of the knurled screw 19 the clamping is tightened or released and therefore the guide system 1 can be quickly coupled or uncoupled.
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[0140] In this way, the alignment of the guide duct 7 changes from a horizontal orientation in the end region 14 by means of two curves 21, 21a into a perpendicular alignment.
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[0142] The stabilizing elements 22 can be formed, at the same time, as a type of strain relief. For example, the casing M of the light conductor could be clamped here again.
[0143] The pipes 16 also end directly at the nozzle 4 here, so that the end regions 14 of these guide ducts lie opposite at the nozzle orifice 5 of the nozzle 4 of the metering device 2. At the upper part of the pipes, fixing elements 10 are illustrated, by means of which measuring units of a detection device can be connected with the structure. The pipes could also be embodied at least partially as a Bowden cable, and thereby able to be laid in a flexible manner, wherein preferably the start and the end would be fixed.
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[0145] In conclusion, it is pointed out once again that the devices which are described above in detail are only example embodiments which can be modified in the most varied of ways by the specialist in the art, without departing from the scope of the invention. For example, a quick coupling device could also be realized without clamping, with e.g. a knurled screw or suchlike, which is used directly for screwing the guide system with the metering device, or a clamping can take place with another mechanism. Furthermore, the use of the indefinite article a does not preclude the respective features also being able to be present in multiple numbers. Likewise, the term unit does not preclude the latter also consisting of several sub-units, if applicable also separated spatially.
LIST OF REFERENCE NUMBERS
[0146] 1 guide system [0147] 2 metering device [0148] 3 detection device [0149] 4 nozzle [0150] 5 nozzle orifice [0151] 6 nozzle orifice region [0152] 7 guide duct [0153] 8 signal conductor/light conductor [0154] 9 central axis [0155] 10 holding element [0156] 11 signal transmitting unit [0157] 12 signal receiving unit [0158] 13 signal evaluating unit [0159] 14 end region [0160] 15 material block [0161] 15L lower L leg [0162] 15u lower material block segment [0163] 15o upper material block segment [0164] 16 pipe [0165] 17 strain relief [0166] 17K clamp/push button [0167] 17F spring [0168] 17L signal conductor groove [0169] 17S securing groove [0170] 18 barrier/pin [0171] 19 knurled screw [0172] 20a guide pin [0173] 20G threaded hole [0174] 20F guide hole [0175] 21, 21a curve [0176] 22 stabilizing elements [0177] 23 metering substance [0178] 24 coupling point [0179] 25 spatial plane [0180] 26 spatial plane [0181] 27 stabilizing plate [0182] 28 quick coupling arrangement [0183] 29 movable clamping jaw [0184] 29, 29a retaining finger [0185] 30 inclination [0186] 31 guide duct [0187] 32 front wall [0188] 33 rear wall [0189] 34 guide slot [0190] 35 spatial plane [0191] 36, 36a curve [0192] 40 nozzle block [0193] 41 control block [0194] 42 line [0195] 43 slot [0196] G straight line [0197] M signal conductor casing [0198] K clamping direction [0199] R emission direction [0200] , , angle [0201] angle