MIXING/AERATING APPARATUS WITH AN IMPELLER
20190358595 ยท 2019-11-28
Assignee
Inventors
Cpc classification
B01F23/23421
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An improved mixing apparatus for mixing a liquid within a liquid body is provided. Generally, the improved mixing apparatus may comprise: a supporting element (1) with a partly conical volute with an upper corrugated free edge; a top-mounted power drive (2); and an impeller (4) mounted on said shaft (3) for rotation therewith.
Claims
1. An improved apparatus for at least mixing and aerating a liquid within a liquid body with a liquid surface, said apparatus comprising: a supporting element (1); a top-mounted power drive (2) mounted on said supporting element (1), said top-mounted power drive (2) having a rotatable shaft (3) extending downwardly toward the liquid surface of said liquid body; an impeller (4) mounted on said rotatable shaft (3) for rotation therewith; an at least partly conical housing (6), said housing comprising at least an upper portion (6A) ending with an upper free edge, and a lower portion (6B) ending with a lower free edge, whereby said at least partly conical housing (6) is attached to an element selected from the group consisting of the supporting element (1) and a part attached to the said supporting element (1), whereby said at least partly conical housing (6) defines an inner open channel (6C) between an upper opening and a lower opening, said inner open channel of the at least partly conical housing (6) having substantially a central axis, whereby defining at least a first substantially circular cross section perpendicular to said central axis adjacent to the upper opening and a second substantially circular cross section perpendicular to said central axis of symmetry adjacent to the lower opening, said second substantially circular cross section being greater than the said first substantially circular cross section; whereby the impeller (4) has at least a lower portion (4B) extending at least partly within the at least partly conical housing (6), and whereby said impeller (4) is adapted so that when driven into rotation by driving into rotation the said rotatable shaft (3), the impeller (4) generates (a) a pumping of liquid within the at least partly conical housing (6) through its lower opening, whereby generating pumped liquid to flow through said at least partly conical housing (6) from the lower opening towards the upper opening, and (b) to expel said pumped liquid through the upper opening of the at least partly conical housing (6), and whereby the upper free edge of the upper portion (6A) of the at least partly conical housing (6) is a corrugated free upper edge defining peaks and valleys, whereby two successive peaks are separated by a valley, and whereby the distance measured parallel to the central axis of the at least partly conical housing (6) between the top of a peak and the bottom of a valley is greater than or equal to 2 cm.
2. The improved apparatus of claim 1, which further comprises at least one deflecting means selected from the group consisting of a static deflecting plate (5) attached to the supporting element (1), a deflecting disc (8) associated to the impeller, a deflecting disc associated to the rotatable shaft (3), and a combination thereof, and in which the impeller (4) is a screw centrifugal impeller having an upper portion (4A) extending at least partly outside the upper portion (6A) of the at least partly conical housing (6) above the upper free edge, the said screw centrifugal impeller expelling at least a portion of the pumped liquid towards the deflecting means for deflecting said portion of the pumped fluid.
3. The improved apparatus of claim 2, in which the deflecting means is located at a level above the corrugated free upper edge of the at least partly conical housing (6).
4. The improved apparatus of claim 1, in which the distance measured parallel to the central axis of the at least partly conical housing (6) between the top of a peak and the bottom of a valley of the corrugated free upper edge of the at least partly conical housing (6) is comprised between 5 cm and 50 cm.
5. The improved apparatus of claim 1, in which the corrugated free upper edge has a series of peaks having each a top and a series of valleys having each a bottom, whereby two successive peaks are separated the one from the other by a valley, whereby each top of the said peaks extends within an upper plane perpendicular to the central axis, while each bottom of the said valleys extends within a lower plane perpendicular to the central axis.
6. The improved apparatus of claim 1, in which the at least partly conical housing (6) comprises a substantially cylindrical upper portion provided with a corrugated free upper edge defining peaks and valleys, whereby when developing the said substantially cylindrical upper portion of the at least partly conical housing (6) in a developing plane, the peaks and valleys are at least partly curved.
7. The improved apparatus of claim 1, in which the corrugated free upper edge comprises from 2 to 10 peaks.
8. The improved apparatus of claim 1, in which, when developed within a plane parallel to the central axis of the housing (6), the corrugated free upper edge of the at least partly conical housing (6) follows a substantially sinusoidal line.
9. The improved apparatus of claim 1, in which the at least partly conical housing (6) comprises: (a) an upper cylindrical part (6A) presenting the corrugated free upper edge of the at least partly conical housing (6), whereby said upper cylindrical part (6A) extends between a top upper plane perpendicular to the central axis of the at least partly conical housing (6), and a lower plane perpendicular to the central axis of the at least partly conical housing (6) and distant from the said top upper plane, and (b) a lower conical part (6B) attached to the upper cylindrical part (6A), whereby said top upper plane and said lower plane are distant from each other by a distance of at least 10 cm.
10. The improved apparatus of claim 9, in which said top upper plane and said lower plane are distant from each other by a distance comprised between 10 cm and 50 cm.
11. The improved apparatus of claim 1, in which the at least partly conical housing (6) comprises: (a) an upper cylindrical part (6A) presenting the corrugated free upper edge of the at least partly conical housing (6), whereby said upper cylindrical part (6A) extends between a top upper plane perpendicular to the central axis of the at least partly conical housing (6), and a lower plane perpendicular to the central axis of the at least partly conical housing (6) and distant from the said top upper plane, and (b) a lower conical part (6B) attached to the upper cylindrical part (6A), whereby said top upper plane and said lower plane are distant from each other by a distance of at least 10 cm, in which the upper cylindrical part (6A) of the at least partly conical housing (6) has an inner diameter, in which the impeller (4) has an upper portion (4A) with at least one blade defining at least one helix with a free end edge, whereby the upper portion (4A) of the impeller (4) has (i) a first part located partly within the upper cylindrical part (6A) of the at least partly conical housing (6), and (ii) a second part located above and outside the said upper cylindrical part (6A) of the at least partly conical housing (6), and whereby the free end edge of the helix defined by the blade of the first part of said upper portion (4A) of the impeller (4) extends along a substantially cylindrical surface with a diameter corresponding to 0.9 to 0.995 times the inner diameter of the said upper cylindrical part (6A) of the at least partly conical housing (6).
12. The improved apparatus of claim 11, in which the upper portion (4A) of the impeller is selected from the group consisting of an upper portion comprising two blades defining two distinct helixes around the central axis, and an upper portion comprising three blades defining three distinct helixes around the central axis, whereby each helix has a free end edge, and whereby each helix has (i) a first part located partly within the upper cylindrical part (6A) of the at least partly conical housing (6), and (ii) a second part located above and outside the said upper cylindrical part (6A) of the at least partly conical housing (6), and whereby the free end edge of the first part of each helix extends along a substantially cylindrical surface with a diameter corresponding to 0.9 to 0.995 times the inner diameter of the said upper cylindrical part (6A) of the at least partly conical housing (6).
13. The improved apparatus of claim 11, in which the impeller (4) has a lower portion (4B) extending within the lower conical part (6B) of the at least partly conical housing (6).
14. The improved apparatus of claim 1, in which the impeller (4) is selected from the group consisting of an impeller with one blade defining a helix around the central axis, an impeller with two blades defining two distinct helixes around the central axis, and an impeller with three blades defining three distinct helixes around the central axis, in which each helix has an end edge portion ending with a free end edge; in which the impeller (4) has an upper portion (4A) extending at least partly within the upper portion (6A) of the at least partly conical housing and at least partly outside the upper portion (6A) of the at least partly conical housing (6), and in which the end edge portion of each helix extending in the upper portion (4A) of the impeller (4) is shaped to present a reduced thickness towards its free end edge.
15. The improved apparatus of claim 14, in which the end edge portion of each helix extending in the upper portion (4A) of the impeller has a substantially curved cross-section.
16. The improved apparatus of claim 1, which further comprises at least one deflecting means selected from the group consisting of a static deflecting plate (5) attached to the supporting element (1), a deflecting disc (8) associated to the impeller, a deflecting disc associated to the rotatable shaft (3), and a combination thereof, said deflecting means having a circular shape centred with respect to the central axis of the at least partly conical housing (6) and with an outer edge defined by a diameter, in which the upper opening of the at least partly conical housing (6) has a open circular section defined in a plane perpendicular to the central axis of the at least partly conical housing (6), said open circular section being centred with respect to the central axis and being defined by a diameter; in which the impeller (4) is a screw centrifugal impeller having an upper portion (4A) extending at least partly outside the upper portion (6A) of the at least partly conical housing (6) above the upper free edge, the said screw centrifugal impeller expelling at least a portion of the pumped liquid towards the deflecting means for deflecting said portion of the pumped fluid, and in which the diameter defining the outer edge of said deflecting means is at least by 10% greater than the diameter of the said open circular section of the upper opening of the at least partly conical housing (6).
17. The improved apparatus of claim 1, which further comprises at least one deflecting means selected from the group consisting of a static deflecting plate (5) attached to the supporting element (1), a deflecting disc (8) associated to the impeller, a deflecting disc associated to the rotatable shaft (3), and a combination thereof, in which the impeller (4) is a screw centrifugal impeller having an upper portion (4A) extending at least partly outside the upper portion (6A) of the at least partly conical housing (6) above the upper free edge, the said screw centrifugal impeller expelling at least a portion of the pumped liquid towards the deflecting means for deflecting said portion of the pumped fluid, and in which said deflecting means has a lower face directed towards the upper portion (4A) of the screw centrifugal impeller, and an upper face opposite to said lower face, said upper face being chamfered.
18. The improved apparatus of claim 1, in which the impeller (4) has at least one blade defining at least one screw path, whereby a top portion of the impeller comprises an upper portion of the at least one blade, said upper portion ending by an upper end, whereby the top portion is a part of the impeller selected from the group consisting of a disc and a part thereof covering the upper end of the at least one blade.
19. The improved apparatus of claim 1, in which the impeller has at least one blade with an inner end edge attached to a central shaft and with an outer free end edge, whereby said at least one blade is defining a screw-like element around the central shaft, whereby the central shaft has a shaft central axis, whereby the said at least one blade has a slight upwards bending towards the outer free end edge, whereby the at least one blade defines a first pitch distance along the central shaft and a second pitch distance along the outer free edge, said first pitch distance and said second pitch distance being measured parallel to the shaft central axis, whereby the second pitch distance is greater than the first pitch distance.
20. The improved apparatus of claim 1, which comprises at least a top outwardly flared system selected from the group consisting of a top outwardly flared portion of the housing (6), a top outwardly flared portion of the impeller (4), and a combination thereof.
21. The improved apparatus of claim 1, which is provided with supporting legs to which the supporting element (1) is attached.
22. The improved apparatus of claim 21, in which the supporting legs are associated to at least one floating element.
23. The improved apparatus of claim 1, which is provided with legs selected from the group consisting of supporting legs and supporting legs associated to a floating element, and which is further provided with at least one deflector selected from the group consisting of deflectors mounted on the supporting legs and deflectors mounted on the floating element.
24. The improved apparatus of claim 1, which is provided with a cover covering substantially completely the apparatus.
25. The improved apparatus of claim 24, in which the cover has a central opening enabling access to the power drive (2).
26. The improved apparatus of claim 1, in which the at least partly conical housing comprises at least a main at least partly conical portion and an upper cylindrical portion (69) mounted mobile with respect to the main portion between a first position defining first radial expelling zones for expelling each first volume of expelled liquid, and second radial expelling zones for expelling each second volume of expelled liquid, said second volume of expelled liquid being at least 25% larger than said first volume of expelled liquid through a first radial expelling zones, and a second position defining radial expelling zones different form the first position.
27. The improved apparatus of claim 1, in which the impeller is a screw impeller with a central axis and with at least one blade defining a screw path without central hub.
28. The improved apparatus of claim 1, which comprises at least two distinct floating means, said float means being each attached to the supporting element (1) by attaching means selected from the group consisting of attaching means attaching in a mobile way the supporting element (1) to the floating means, and attaching means attaching in a removable way the supporting element (1) to the floating means.
29. The improved apparatus of claim 28, in which the floating means have each lateral substantially vertical faces provided with a series of deflecting guiding protuberances.
30. The improved apparatus of claim 1, which comprises supporting vertical legs attached to the supporting element (1), whereby said supporting vertical legs have each a vertical leading edge directed towards the at least partly conical housing (6), and whereby the said supporting vertical legs are each associated to substantially horizontal deflecting plate extending along the vertical leading edge.
31. The improved apparatus of claim 1, in which the impeller is a screw centrifugal impeller (200) comprising at least two blades (201,202) forming a screw (203) with a central axis (204) and extending on an axial height between a top end (205) and a bottom end (206), said blades (201,202) having each an upper portion (201U,202U) adjacent to the top end and a lower portion (201L,202L) adjacent to the bottom end, whereby the upper portion (201U,202U) of each blades are attached to a deflector plate (207), while the lower portions (201L,202L) of the blades (201,202) are connected the one to the other along the central axis (204) of the screw.
32. The improved apparatus of claim 31, in which the upper portions (201U,202U) of the blades are connected to the deflector plate (207) with interposition of a central intermediate element (208).
33. A process for mixing and aerating a liquid within a liquid body, said process using an apparatus for pumping liquid into a vertical at least partly conical housing, so as to form an upwards flow of pumped fluid into the said vertical at least partly conical housing towards an upper opening, and so as to expel said pumped fluid through said upper opening, in which the apparatus comprises: a supporting element (1); a top-mounted power drive (2) mounted on said supporting element (1), said top-mounted power drive (2) having a rotatable shaft (3) extending downwardly toward the liquid surface of said liquid body; an impeller (4) mounted on said rotatable shaft (3) for rotation therewith; an at least partly conical housing (6), said housing comprising at least an upper portion (6A) ending with an upper free edge, and a lower portion (6B) ending with a lower free edge, whereby said at least partly conical housing (6) is attached to an element selected from the group consisting of the supporting element (1) and a part attached to the said supporting element (1), whereby said at least partly conical housing (6) defines an inner open channel (6C) between an upper opening and a lower opening, said inner open channel of the at least partly conical housing (6) having substantially a central axis, whereby defining at least a first substantially circular cross section perpendicular to said central axis adjacent to the upper opening and a second substantially circular cross section perpendicular to said central axis of symmetry adjacent to the lower opening, said second substantially circular cross section being greater than the said first substantially circular cross section; whereby the impeller (4) has at least a lower portion (4B) extending at least partly within the at least partly conical housing (6), and whereby said impeller (4) is adapted so that when driven into rotation by driving into rotation the said rotatable shaft (3), the impeller (4) generates (a) a pumping of liquid within the at least partly conical housing (6) through its lower opening, whereby generating pumped liquid to flow through said at least partly conical housing (6) from the lower opening towards the upper opening, and (b) to expel said pumped liquid through the upper opening of the at least partly conical housing (6), and whereby the upper free edge of the upper portion (6A) of the at least partly conical housing (6) is a corrugated free upper edge defining peaks and valleys, whereby two successive peaks are separated by a valley, and whereby the distance measured parallel to the central axis of the at least partly conical housing (6) between the top of a peak and the bottom of a valley is greater than or equal to 2 cm, the said process being characterised in that pumped liquid is expelled from the apparatus in accordance to at least a series of first radial liquid expelling zones and a series of second radial liquid expelling zones, whereby a second radial liquid expelling zone is located between two successive first radial liquid expelling zones, while a first radial liquid expelling zone is located between two successive second radial liquid expelling zones, whereby the first radial liquid expelling zones are each characterised by at least a first parameter selected from the group consisting of liquid expelling speed, liquid expelling rate per angular section unit, and combination thereof, while the second radial liquid expelling zones are each characterised by at least a first parameter selected from the group consisting of liquid expelling speed, liquid expelling rate per angular section unit, and wherein the first parameter of the first radial liquid expelling zones differs by at least 10% from the second parameter of the second radial liquid expelling zones.
34. A screw centrifugal impeller (200) comprising at least two blades (201,202) forming a screw (203) with a central axis (204) and extending on an axial height between a top end (205) and a bottom end (206), said blades (201,202) having each an upper portion (201U,202U) adjacent to the top end and a lower portion (201L,202L) adjacent to the bottom end, whereby the upper portion (201U,202U) of each blades are attached to a deflector plate (207), while the lower portions (201L,202L) of the blades (201,202) are connected the one to the other along the central axis (204) of the screw.
35. The screw centrifugal impeller of claim 34, in which the upper portions (201U,202U) of the blades are connected to the deflector plate or disc (207) with interposition of a central intermediate element (208), said intermediate element (208) having a shape selected among the group consisting of a cylindrical shape, a conical shape, a frustoconical shape, and combinations thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF PREFERRED EMBODIMENTS
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[0219] The apparatus comprises: [0220] A supporting element (1); [0221] A top-mounted power drive (2) mounted on said supporting element (1), said power drive having a rotatable shaft (3) (around its axis A) extending downwardly toward the surface of said liquid body; [0222] An impeller (4) mounted on said shaft (3) for rotation therewith, said impeller (4) having an upper portion (4A) adjacent to an upper end of the impeller and a lower portion (4B) adjacent to the lower end of the impeller; [0223] Advantageously a deflecting plate (5) associated to the supporting element (1) via attachment means (7), said deflecting plate (5) having a central opening for the free passage of the shaft (3), as well as a deflecting disc (8) attached to the rotating shaft (3), said deflecting disc being located below the deflecting plate (5) which is located below the power drive (2); [0224] An at least partly conical housing or volute (6) with an upper portion (6A) ending with an upper free edge, and with a lower portion (6B) ending with a lower free edge (possibly with an outwardly flared en, said housing (6) being attached to the supporting element (1) or to a part attached to the said supporting element (1), said at least partly conical housing (6) defining an open channel (6C) between an upper opening and a lower opening, said housing or volute (6) having substantially a central axis and a substantially circular cross section perpendicular to said central axis adjacent to the lower opening which is greater than a circular cross section adjacent to the upper opening;
[0225] Whereby the impeller (4) has at least a lower portion (4B) extending at least partly within the housing (6) and, advantageously when the impeller is of a screw centrifugal impeller type, an upper portion (4A) extending at least partly outside the housing (6), said impeller (4) being adapted so that the rotation thereof is able to generate a pumping of liquid within the housing (6) through its lower opening, and to expel said pumped liquid through the upper opening of the housing (6), before being at least partly deflected by contacting the deflecting plate (5).
[0226] The upper portion (6A) of the housing or volute (6) has a corrugated upper edge defining peaks and valleys, two successive peaks being separated by a valley, while the distance measured parallel to the axis of the housing or volute (6) between the top of a peak and the bottom of a valley is at least 2 cm or equal to 2 cm, advantageously from 5 to 50 cm, preferably from 10 to 30 cm. Said upper corrugated edge working with the deflecting plate (5) and/or the deflecting disc are adapted for achieving, at least when the peaks of said corrugated upper edge are partly above the liquid body surface and the valleys are partly below the liquid body surface, a quite flat liquid spray above the liquid body surface, with two or more than two distinct and separated quite stable spray points or zones.
[0227] The upper portion (6A) of the housing (6) and/or the deflecting plate or deflecting disc (5,8) is adapted for defining first radial expelling zones (Z1) for expelling each first volume of expelled liquid (liquid flowing above the valley radial sector 62see
[0228] For example, the upper portion (6A) of the housing (6) and/or the deflecting plate (5) and/or the deflecting disc is/are adapted for defining at least one first substantially radial liquid expelling zone for a first volume of expelled liquid with a first maximal flow rate and/or with a first maximal flow speed, and at least one second substantially radial liquid expelling zone for a second volume of expelled liquid with a second maximal flow rate and/or a second maximal flow speed, whereby said first substantially radial liquid zone differs from the second substantially radial liquid zone for the liquid expelled from the housing and/or above the housing, by its maximal flow speed and/or its maximal flow rate per angular section unit. Advantageously, the maximal flow speed and/or the maximal flow rate per angular section unit of the first substantially radial liquid expelled zone is at least 10%, advantageously at least 20%, preferably at least 25% greater than respectively the maximal flow speed and/or the maximal flow rate per angular section unit of the second substantially radial liquid expelled zone.
[0229] Advantageously, said first substantially radial liquid zone differs from the second substantially radial liquid zone for the liquid expelled from the housing and/or above the housing, by its maximal flow speed and its maximal flow rate per angular section unit. Most preferably, the maximal flow speed and the maximal flow rate per angular section unit of the first substantially radial liquid expelled zone are at least 10%, advantageously at least 20%, preferably at least 25% greater than respectively the maximal flow speed and the maximal flow rate per angular section unit of the second substantially radial liquid expelled zone.
[0230] According to the shown preferred embodiment, the upper portion (6A) of the housing (6) and/or the deflecting plate (5) and/or the deflecting disc is/are adapted for defining at least two first substantially radial liquid expelling zones, each first zone for a first volume of expelled liquid with a first maximal flow rate and/or with a first maximal flow speed, and at least two second substantially radial liquid expelling zones, each second zone for a second volume of expelled liquid with a second maximal flow rate and/or a second maximal flow speed, whereby said first substantially radial liquid zones differ from the second substantially radial liquid zones for the liquid expelled from the housing and/or above the housing, by the maximal flow speed and/or the maximal flow rate per angular section unit.
[0231] Advantageously, the maximal flow speed and/or the maximal flow rate per angular section unit of each first substantially radial liquid expelled zone is at least 10%, advantageously at least 20%, preferably at least 25% greater than respectively the maximal flow speed and/or the maximal flow rate per angular section unit of each second substantially radial liquid expelled zone.
[0232] Advantageously, each of said at least two first substantially radial liquid zones differs from the said second substantially radial liquid zones for the liquid expelled from the housing and/or above the housing, by its maximal flow speed and its maximal flow rate per angular section unit. Most preferably, the maximal flow speed and the maximal flow rate per angular section unit of each of said first substantially radial liquid expelled zone are at least 10%, advantageously at least 20%, preferably at least 25% greater than respectively the maximal flow speed and the maximal flow rate per angular section unit of each of said at least two second substantially radial liquid expelled zones.
[0233] A second radial liquid expelled zone Z2 is advantageously located between two first radial liquid expelled zones Z1. The second radial liquid expelled zone can be a zone with substantially no liquid flow or with a reduced liquid flow contacting the legs. By ensuring preferred radial flow directions for the spray expelled from the volute or housing 6, it is possible to ensure a better control of partly opposite forces exerted on the apparatus by the spray.
[0234] Advantageously said result is achieved by adapting the shape of the free upper edge of the volute or housing 6. It is clear that other means can be used as alternatives of said special shape of the free upper edge. The upper portion of the housing or volute 6 can also be provided with openings for the passage of a portion of the flow of liquid pumped by the impeller 4.
[0235] A zone Z2 is preferably is preferably located between two zones Z1. The zone Z2 can extend on a radial section smaller or greater than the radial section of a zone Z1.
[0236] Preferably in the apparatus of the invention, the free upper edge of the housing or volute (6) extends between an upper plane L1 perpendicular to the central axis A of the housing (6) and a lower plane L2 perpendicular to the central axis distant from the said upper plane L1 by a distance of at least 5 cm, advantageously by a distance comprised between 5 and 25 cm. The level L1 is adapted with respect to the liquid level of the pool, so as to achieve the desired mixing or aeration.
[0237] The central axis A of the housing 6 is advantageously the axis of the shaft 3.
[0238] Preferably (see
[0239] Most preferably, the peaks 61 and valleys 62 are located within a partly cylindrical upper portion 63 of the housing, whereby when developing the said partly cylindrical upper portion 63 of the housing in a developing plane, the peaks and valleys are at least partly curved. As shown in
[0240] According to a detail of a preferred embodiment, the free upper edge comprises from 2 to 10, preferably from 3 to 6 peaks or teeth, most preferably 3 or 4 or 5 peaks or teeth and 3 or 4 or 5 valleys 62.
[0241] Especially, when developed within a plane parallel to the central axis of the housing, the free upper edge of the housing (6) follows a substantially sinusoidal line. Curved shape between peaks and bottoms is advantageous for generating intermediate zones between Z2 and Z1, said intermediate zones being zones with adapted or intermediate expelled liquid volume/flow rate comprised between the peak expelled liquid volume/flow rate measured at the bottom of a valley and the lower expelled liquid volume/flow rate at the peak of the upper edge. By using curved upper edge between peaks and bottoms, the flow rate of expelled liquid above the free upper edge of the volute or housing varies substantially continuously between a top flow rate and a bottom flow rate between the bottoms of the valleys and the tops of the peaks of the upper edge.
[0242] In the apparatus according to the invention, it is possible to obtain a stable operation with a continuously full liquid flow with a very short impeller with its lower end as close as possible to the upper edge of the volute or housing and at any position of the upper edge of the volute or housing between above and below the liquid level so the spray intention and mixing capacity can be chosen in function of the application and basin geometry.
[0243] The upper edge of the volute or housing can be positioned with respect to the liquid level of liquid to be mixed and/or aerated, so that the peaks are positioned above the liquid level, while the bottom of the valleys are located below the liquid level.
[0244] In the apparatus of the invention of
[0245] The shape can be a sine wave with a number of waves but other shapes like saw blade or rectangular wave or any other shapes are possible. The optimal shape, number of waves, height between the upper and lower part of the wave can be chosen and selected as required. Possibly the shape of the corrugation of the upper edge can be modified or adapted by displacement of two elements. Preferably, the number of waves will be the same as the number of support legs for the fixed design, or V-shaped ones for attachment of the floats for the floating design. The valleys will then preferably be adapted for directing major part of the liquid flow flows between the legs or floats, so as to avoid or limit the flow rate of liquid or the liquid speed contacting the legs or floats.
[0246] The position compared to the liquid surface can also be chosen in function of the application and basin geometry.
[0247] For example, the maximum flow rate of liquid (radial section Z1see
[0248] When used as an aerator, a minimum of the lower part of the wave shaped edge is advantageously immerged in the liquid so that the screw part in case of a screw centrifugal impeller or the complete propeller type impeller always faces a minimum liquid layer to be able to pump up a full flow at its start and during operation.
[0249] By increasing this immersion of the volute or housing (6), the apparatus will change its operation from maximum spray to maximum mixing and anything in between.
[0250] Possibly the upper edge of the volute or housing (6) has two parts, namely one part immersed for aeration purposes, while another part is located above the liquid level, for mixing purposes. By this way, we can adapt the ratio between aeration/mixing of the liquid as required, for example for limiting the foaming and/or for increasing the foam breaking.
[0251] When the corrugated upper edge of the volute or housing 6 is completely submerged, full mixing will be reached with little or no aeration or with a minimum level of aeration.
[0252] By adapting the position of the corrugated edge, it is thus possible to control the ratio between the aeration level and the mixing level within a minimum and a maximum, as well the foaming/foam breaking ratio, as some expelled flow portions can be considered as being generating some foaming, while some other portions of the expelled flow can be considered as foam breaking.
[0253] The axis of the volute or housing 6 is preferably vertical, but in some case, said central axis A can be inclined with respect to the vertical.
[0254] The valleys can have different shapes, for example can have a bottom extending in different horizontal planes. In this way, it is possible to have different flow of liquid expelled through the various valleys.
[0255] Furthermore, the direction of rotation of the impeller can be chosen or controlled, in the same direction of an aerator or in the opposite direction.
[0256] For example, the lower immersion of the corrugated upper edge of the volute or housing and the
number and shape of the waves are especially important for operation in a basin with a small surface. For this basin geometry, it can reduce the spray intensity to the basin walls and the pumping capacity can be increased by increasing the impeller diameter and/or pitch.
[0257] With the design of existing aerators this reduction of the spray intensity can only be done with spray deflecting plates, but this also reduces both aeration and induced flow.
[0258] Another example is that the number and shape of the waves and the height between the upper and lower part of the wave can be chosen to adapt to special basin shape and dimensions, such as small and long basins and oxidation ditches. The spray needs to be reduced to the small side of the basin and more directed to the long side. In an oxidation ditch the spray needs to be reduced to the small side and more directed in the direction of the flow and reduced in the opposite direction of the flow in the ditch. In those basins with a floating apparatus, 2 floats will be preferred, and the spray must be reduced towards the floats.
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[0260] The water flow passing over the valleys has different characteristics (flow rate and speed) than the water flow passing over the peaks.
[0261]
[0262] According to one or more preferred embodiments of the invention, the apparatus of the invention has one or more of the following details, or a combination thereof: [0263] the at least partly conical housing or volute (6) comprises: (a) an upper cylindrical part (63) presenting the upper free edge of the housing (6) located below a free upper top plane perpendicular to the central axis A of the housing, and a bottom line extending within a lower plane perpendicular to the central axis of the housing (6), and (b) a lower conical part (64) attached to the bottom line the upper cylindrical part (63), whereby said free upper top plane and said lower plane of the said bottom line being distant from each other by a distance of at least 10 cm, advantageously at least 15 cm. The lower conical part 64 is directed towards the bottom of the pool containing the liquid to be mixed and/or aerated. The conical part 64 is preferably associated along its bottom opening with one or more inner flaps or fins 65 (see
[0266] This results in an extra reduction of the impeller length on one hand and reduces the risk of blockage with fibers or any other debris on the other hand. This shortened impeller length improves the centering in the volute or housing and allows for a smaller clearance between the volute or housing and the impeller. [0267] the lower portion of the impeller extends within the lower conical part of the housing (6). [0268] the lower portion of the impeller has one or two or three blades defining one or two or three helixes with free end edges, whereby the free end edge(s) of the blade(s) of said lower portion of the impeller (4) extend(s) within a cylindrical volume having as axis the central axis of the housing and as diameter a diameter corresponding to 0.95 to 0.995 times the inner diameter of the said upper cylindrical part of the housing (see
[0270] This reduces friction losses in the clearance G between the blades and the inner surface of the volute or housing 6 (see
[0278] With such top portion or centrifugal part, the blades can be fully closed or end with a gap against its conical central body. When the impeller is far submerged to work in a small surface basin it could be an advantage to fully close the blades against the conical central body in order to have more centrifugal force against the static head of the liquid in the basin.
[0279] The element 44 (corresponding to element 8 in
[0289] This way the motor is better protected against damage caused by foam or other material contained in the liquid. Furthermore, thanks to the important distance between the motor support structure and the impeller with volute or housing, there is no spray or liquid flow that can return to the lower motor seal and bearing. [0290] A deflector plate 5 (advantageously circular) or a deflecting disc 8 just above the impeller especially in case of a screw centrifugal type deflects outwardly (centrifugal) the pumped liquid flow laterally or radial with respect to the shaft 3. The impeller top portion advantageously bends the pumped flow to an angle to return to the liquid surface. If necessary, such deflector can add an extra angle to the flow expelled by the top portion of the impeller, said extra angle being then for example determined by the diameter and shape of the deflector. In a possible embodiment, the deflector disc 8 is mounted rotating on the shaft 3, advantageously with a bearing. [0291] The impeller (for example when being a double helixes) has advantageously no central hub.
[0292] In case of a screw centrifugal impeller the screw part can be manufactured without central hub to increase the pumped-up flow. To maintain the strength of the screw construction, the blades can be connected at the central line or axis of the impeller. [0293] The structure 100 can be provided with mooring points 105 for attaching the floating structure to mooring cables 110, so to maintain the position of the floating structure with respect to the pool or basin. The mooring points 105 are located distant from the legs advantageously adjacent to the fixing points of the plate 1 on the beam structure 100, whereby the torque of the motor is directly transferred to the mooring cables without applying load on the plastic floats. [0294] The hub or housing 6, especially the conical bottom part 64, is connected to the legs 75,76,77 by plates 120, radial with respect to the shaft 3. Advantageously the deflector 88 reinforcing the legs 75,76,77 is connected the said radial plate 120. [0295] The floats have lateral guiding protuberances 130 extending on the lateral faces.
[0296] Said protuberances guide the flow of liquid expelled from the housing 6. Said protuberances (advantageously curved and forming a continuous rib extending on the two opposite lateral faces of the float) form reinforcing ribs (see
[0298] The shape of the floats is preferably hydrodynamic as to minimize obstruction of the spray and induced flow. The floats can have a symmetrical shape or any other shape that is optimal for the operation conditions (see
[0299] Depending on the total weight of the apparatus, changing the position of the floats, changing the floating characteristics of the floats (for example by adding some loading elements to one or more floats), will enable to control the desired submergence/position of the volute or housing, with respect to the liquid level.
[0300]
[0301] In
[0302] The horizontal and vertical speed component of the spray when contacting the liquid body surface is reduced, meaning a reduced mixing effect at the liquid body surface.
[0303] The spray returns far away from the volute back to the liquid surface and part of the induced flow returns to the intake cone.
[0304] In
[0305] In
[0306] In
[0307]
[0308]
[0309] The screw centrifugal impeller (200) comprises at least two blades (201,202) forming a screw (203) with a central axis (204) and extending on an axial height between a top end (205) and a bottom end (206), said blades (201,202) having each an upper portion (201U,202U) adjacent to the top end and a lower portion (201L,202L) adjacent to the bottom end, whereby the upper portion (201U,202U) of each blades are attached to a deflector plate or disc (207), with interposition of a central intermediate element (208), while the lower portions (201L,202L) of the blades (201,202) are connected the one to the other along the central axis (204) of the screw.
[0310] The upper portions (201U,202U) of the blades are connected to the deflector plate or disc (207) with interposition of a central intermediate element (208), said intermediate element (208) having a conical shape.
[0311] The lower portions (201L,202L) of the blades (201,202) are connected the one to the other along the central axis (204) of the screw on a distance equal or greater than 50% of the axial height of the screw.
[0312] The upper portions (201U, 202U) of the blades (201,202) are distant from the deflector plate or disc (207) by a distance equal to or greater than 0.5 cm, advantageously greater than 1 cm, preferably from 1 to 10 cm.
[0313] The free edges of the blades 201, 202 are located along a cylindrical face.
[0314] The embodiment of
[0315] The invention relates thus also to an improved apparatus for at least mixing a liquid within a liquid body, advantageously for mixing and aerating a liquid within a liquid body, said improved apparatus comprising the improvement that it comprises a screw centrifugal impeller as disclosed as examples only in