BRUSH MODULE

Abstract

The invention relates to a brush module (10) for a rotating electric machine, in particular for a current-excited synchronous machine, the brush module (10) having at least two brushes (12) for establishing electrical contact with slip rings (11) of the machine, the brush module (10) having a housing device (13) and brush holders (14) for accommodating and supporting the brushes (12), wherein the housing device (13) has a collecting device (21) for collecting brush dust of the brushes (12). Alternatively, the housing device (13) is configured in such a manner that the brush holders (14) are spaced apart from each other, the housing device (13) at least partially forming an air gap between the brush holders (14) on a housing portion of the housing device (13) that faces slip rings (11).

Claims

1. A brush module (10, 30, 34) for a rotating electric machine, in particular for a current-excited synchronous machine, the brush module having at least two brushes (12, 35) for establishing electrical contact with slip rings (11, 36) of the machine, the brush module having a housing device (13, 31, 37) and brush holders (14, 41) for accommodating and supporting the brushes, characterized in that the housing device has a collecting device (21, 33, 46) for collecting brush dust of the brushes.

2. The brush module according to claim 1, characterized in that the housing device (13, 31, 37) fully surrounds at least the brushes (12, 35), preferably the brushes and the brush holders (14, 41).

3. The brush module according to claim 1, characterized in that the housing device (13, 31, 37) is configured to coaxially surround slip rings (11, 36) at least partially.

4. The brush according to any one of the preceding claim 1, characterized in that the housing device (13, 31, 37) is sealed in a dustproof manner against an environment (19).

5. The brush according to any one of the preceding claim 1, characterized in that the collecting device (21, 33, 46) has pockets (25, 26, 27) for collecting brush dust, the pockets being disposed downstream of the brush (12, 35) in a direction of rotation (28) of a slip ring (11, 36).

6. The brush module according to claim 5, characterized in that the pockets (25, 26, 27) are formed by ribs (22, 23, 24, 43, 44, 45) extending in the direction of rotation (28).

7. The brush according to claim 1, characterized in that the collecting device (21, 33, 46) has a material that absorbs brush dust.

8. The brush according to claim 1, characterized in that the housing device (13, 31, 37) is composed of two circular ring-shaped housing halves (32, 38).

9. The brush according to claim 1, characterized in that the housing device (13, 31, 37) forms the brush holders (14, 41) and/or the collecting devices (21, 33, 46).

10. The brush according to claim 1, characterized in that the brush holders (14, 41) are spaced apart in the axial direction with respect to the slip rings (11, 36).

11. The brush according to claim 1, characterized in that at least two brushes (12, 35) for establishing electrical contact with a slip ring (11, 36) are provided, the respective brush holders (14, 41) being spaced apart in the radial direction with respect to the slip ring.

12. The brush according to claim 1, characterized in that the brush holders (14, 41) are disposed at maximum relative distance.

13. A brush module (47) for a rotating electric machine, in particular for a current-excited synchronous machine, the brush module having at least two brushes (48) for establishing electrical contact with slip rings of the machine, the brush module having a housing device (49) and brush holders (52, 53) for accommodating and supporting the brushes, characterized in that the housing device is configured in such a manner that the brush holders are spaced apart from each other, the housing device at least partially forming an air gap (55) between the brush holders on a housing portion (54) of the housing device that faces toward slip rings.

14. The brush module according to claim 13, characterized in that the housing device (49) has a single housing body (50) and forms the brush holders (14, 41).

15. The brush module according to claim 14, characterized in that the air gap (55) is formed in the housing body (50) and is 5 mm in length.

16. The brush module according to claim 14, characterized in that the air gap (55) is formed in the housing body (50), and a width of the air gap is formed as a function of a presumed operating voltage at the brushes.

17. The brush according to claim 13, characterized in that the brush holder (14, 41, 52, 53) or the brush (12, 35, 48) has a reporting device for wear detection.

18. An electric machine, in particular a current-excited synchronous machine, characterized in that the electric machine has a brush module (10, 30, 34, 47) according to claim 1.

Description

[0027] Hereinafter, preferred embodiments of the invention will be explained in more detail with reference to the accompanying drawings.

[0028] FIG. 1 is a cross-section view of a first embodiment of a brush module;

[0029] FIG. 2 is a perspective partial view of a second embodiment of a brush module;

[0030] FIG. 3 is a cross-section view of the brush module of FIG. 1;

[0031] FIG. 4 is a longitudinal-section view of a third embodiment of a brush module;

[0032] FIG. 5 is a side view of a fourth embodiment of a brush module.

[0033] FIG. 1 shows a schematic section view of a brush module 10 on a slip ring 11 of a current-excited synchronous machine. Brush module 10 has two brushes 12 for establishing electrical contact with slip ring 11 and a housing device 13 comprising brush holders 14. Brushes 12 are mounted in brush holders 14 in such a manner that they are mobile in the direction of a longitudinal axis 15 of brush holders 14 and are pushed against slip ring 11 by a spring (not shown), such as a coil spring, a flat spring or a constant force spring. Brush holders 14 are offset from an axis 16 of slip ring 11 by an angle relative to each other. Housing device 13 is circular ring-shaped and has an outer housing wall 17 which forms an interior 18 which is sealed in a substantially dustproof manner against an environment 19. An opening 20 having a sealing element (not shown) which seals opening 20 is formed in housing wall 17 for the passage of electrical lines (not shown). Collecting devices 21 for collecting brush dust of brushes 12 are formed within housing device 13. The collecting devices are formed by ribs 22, 23, 24 which form pockets 25, 26 and 27, respectively. Ribs 22 to 24 substantially extend in a direction of rotation of slip ring 11, which is indicated by an arrow 28; as can be seen in FIG. 3, brush dust is transported away from brushes 12 in the direction of arrows 29 when slip ring 11 rotates and enters pockets 25, 26 and 27.

[0034] As shown in FIG. 2, a brush module 30 can also have a housing device 31 (not shown entirely) which is composed of two housing halves 32. Housing half 32 forms a collecting device 33 in the case at hand.

[0035] FIG. 4 shows a brush module 34 having brushes 35 on slip rings 36. Brush module 34 has a housing device 37 which comprises at least two housing halves 38. A quiver 39 which forms a brush holder 41 together with a constant force spring 40 is formed within each housing half 38. Adjacent to brush holder 41, a number of ribs 43, 44 and 45 are formed on a lateral surface 42 of housing half 38, said ribs 43, 44 and 45 forming pockets (not shown) of a collecting device 46 for brush dust. A closing cover of collecting device 46 is not illustrated.

[0036] FIG. 5 shows a brush module 47 comprising two brushes 48 and a housing device 49 which forms a housing body 50. Housing body 50 is supported on a fixing tab 51 on a current-excited synchronous machine (not shown). Also, housing body 50 forms two brush holders 52 and 53. An air gap 55 is formed between brush holders 52 and 53 in a housing portion 54 of housing device 49 or of housing body 50 that faces toward a slip ring. Any brush dust that might deposit in the area of brushes 48 cannot bridge a width (B) of air gap 55 or a length (L) of air gap 55, a potential short circuit thus being effectively prevented by air gap 55.