Controlling torque in a prosthesis or orthosis based on a deflection of series elastic element
10485682 ยท 2019-11-26
Assignee
Inventors
- Hugh Miller Herr (Somerville, MA)
- Richard J. Casler, Jr. (Lowell, MA)
- Zhixiu Han (Acton, MA)
- Christopher Eric Barnhart (Carlisle, MA)
- Gary Girzon (Sudbury, MA, US)
- David Adams Garlow (Sanbornville, NH, US)
Cpc classification
A61F2002/7635
HUMAN NECESSITIES
A61F2002/763
HUMAN NECESSITIES
A61F2002/5007
HUMAN NECESSITIES
A61F2002/503
HUMAN NECESSITIES
A61F2002/7645
HUMAN NECESSITIES
A61F2002/701
HUMAN NECESSITIES
A61F2002/7695
HUMAN NECESSITIES
International classification
Abstract
In some embodiments of a prosthetic or orthotic ankle/foot, a prediction is made of what the walking speed will be during an upcoming step. When the predicted walking speed is slow, the characteristics of the apparatus are then modified so that less net-work that is performed during that step (as compared to when the predicted walking speed is fast). This may be implemented using one sensor from which the walking speed can be predicted, and a second sensor from which ankle torque can be determined. A controller receives inputs from those sensors, and controls a motor's torque so that the torque for slow walking speeds is lower than the torque for fast walking speeds. This reduces the work performed by the actuator over a gait cycle and the peak actuator power delivered during the gait cycle. In some embodiments, a series elastic element is connected in series with a motor that can drive the ankle, and at least one sensor is provided with an output from which a deflection of the series elastic element can be determined. A controller determines a desired torque based on the output, and controls the motor's torque based on the determined desired torque.
Claims
1. An apparatus comprising: a proximal member; a distal member that is operatively configured with respect to the proximal member so that an angle between the distal member and the proximal member can vary; a motor configured to vary the angle between the distal member and the proximal member; a series elastic element connected between at least one of (a) the motor and the proximal member and (b) the motor and the distal member; at least one sensor having an output relating to an angular rate of a pitch of the proximal member; and a controller configured to: determine a desired power control gain based on the angular rate of the pitch of the proximal member, determine a desired motor torque based on the determined control gain, and control motor torque based on the determined desired torque.
2. The apparatus of claim 1, wherein determining the desired power control gain comprises predicting a walking speed of an upcoming step based on the angular rate of the pitch of the proximal member.
3. The apparatus of claim 1, wherein the desired power control gain is determined based on a peak angular rate of the pitch of the proximal member when the apparatus is determined to be in a stance phase.
4. The apparatus of claim 1, wherein the desired power control gain is determined based on the angular rate of the pitch of the proximal member at a start of controlled dorsiflexion of the distal member with respect to the proximal member.
5. The apparatus of claim 1, wherein the desired power control gain is determined based on the angular rate of the pitch of the proximal member at a time immediately before a reflex control begins.
6. The apparatus of claim 1, wherein the controller is configured to prevent a reflex from being applied when the angular rate of the pitch of the proximal member indicates that the apparatus is moving from a walking condition to a stopping condition.
7. The apparatus of claim 1, wherein the at least one sensor comprises at least one of an inertial measurement unit (IMU) or an angular rate sensor (ARS).
8. The apparatus of claim 7, wherein the IMU or ARS is rigidly connected to a socket on a top part of the apparatus or is mounted to the distal member.
9. The apparatus of claim 1, further comprising controlling a reflex torque response during at least one of a controlled dorsiflexion or a powered plantarflexion phase of a step taken by the apparatus.
10. The apparatus of claim 9, wherein the reflex torque response is achieved via non-linear, positive feedback between a motor torque of the series elastic element and a torque of a joint between the proximal member and the distal member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(20) In healthy humans, the ankle-foot normally creates the positive net-work and peak-power on each stride that the body needs to achieve ordinary walk with metabolic efficiency. The net-work and peak-power in the ankle during the stance of gait is highly related to walking speed.
(21) The data points depicted by stars in
(22) To more closely mimic the human ankle-foot biomechanics for ordinary walk across a wide range of walking speeds, the embodiments disclosed in the '384 application may be modified by using the power control approach described herein so as to deliver net-work and peak-power on each stride that more closely matches the statistic ranges bounded by the lines 11, 12 in
(23) One way to predict the walking speed of the upcoming step is based on the shank (pitch) angular rate .sub.x based on the relationship depicted in
(24) The shank angular rate may be measured by any suitable means, such as an inertial measurement unit (IMU) or an angular rate sensor (ARS). The IMU or ARS may be placed onto the top part of the prosthesis or orthosis that is rigidly connected to a socket such that shank angular rate, as depicted in
(25) An advantage of using the angular rate sensing technique is that it provides an instantaneous measure of angular rate just prior to invoking the reflex control. More specifically, the maximum angular rate in the stance phase can be calculated and employed to adjust the reflex torque response during the controlled dorsiflexion and powered plantar flexion phases of a step. This reflex is largely responsible for generating the net-work and peak-power that meet human ankle-foot needs for ordinary walking.
(26) The reflex torque generation is achieved via non-linear, positive feedback between the series elastic element (SEE) motor torque and ankle torque by controlling the motor using the following equation:
Motor Torque=Kv(.sub.x)pff(normalized_Torque).sup.nEq. 2
where Kv(.sub.x) is a power control gain function related to the maximum angular rate, an example of which is depicted in
(27) One suitable gain function Kv(.sub.x) is depicted in
(28) The result of multiplying the right side of Equation 2 by Kv(.sub.x) is that the motor will be driven by lower currents for slower walk speeds. That will result in less torque at slower walk speeds (as compared to when Equation 1 is used). When this approach is used to control a prosthetic or orthotic ankle, during the flat-foot portion of the gait the torque will initially be zero. The ankle torque .sub.A will start to increase at the end of the controlled dorsiflexion phase. In response to the rising .sub.A, the controller will drive the motor based on Equation 2, which will increase the torque further in a positive feedback reflex response. This positive feedback continues until prior to toe-off as the lower leg begins to lift the foot off the ground. At this point the positive feedback is diminishing, so the torque starts to drops off. The positive feedback is quenched at toe-off because at that point there is nothing to push against, which makes the torque fall off rapidly. In addition, the state machine that controls the application of the reflex also transitions to the swing phase where position control is used. Note that operation of the state machine is described in the '384 application, which is incorporated herein by reference.
(29) The speed based power control method of Equation 2 has been implemented and tested on an iWalk Powerfoot BiOM prosthetic ankle/foot. When Equation 2 was used to control the motor, the net non-conservative work vs. walking speed is depicted by the circle data points in
(30) In alternative embodiments, gain functions with other shapes may be used instead of the ramp depicted in
(31) In some embodiments, a user interface may be provided to give the prosthetist control over the value of n in Equation 2, preferably constrained within some legal range (e.g., between 2 and 7). Set points of between 3 and 5 have been found to be preferable. Since normalized_Torque is .sub.A normalized by .sub.0, when n is high (e.g., around 5), the current will not rise until .sub.A gets closer to .sub.0. This delays (in time) the onset of the positive feedback. Conversely, when n is lower (e.g., around 3), the current will start to increase before .sub.A gets too close to .sub.0. This advances (in time) the onset of the positive feedback. When the system is configured to give the prosthetist control over n, n can be adjusted (e.g., based on verbal feedback from the end user) to maximize the user's comfort. In other embodiments, a user interface may be provided to give the end user control over n (within a legal range).
(32) In alternative embodiments, the reflex torque generation equation may be modified to be as follows:
Motor Torque=Kv(.sub.x)pff(normalized_Torque).sup.nf(.sup.
Equation 3 is very similar to Equation 2, except that in Equation 3, the exponent n of the normalized_Torque is multiplied by a function of the angular rate .sub.x. The function f(.sub.x) is preferably selected so that the resulting exponent is larger at higher angular velocities than it is at lower angular velocities. This would operate to advance the onset of reflex (in time) when the user is walking faster, with respect to the timing when the user is walking slower.
(33) Note that in the embodiments described above, the system does not explicitly make a prediction of the walking speed for the upcoming step. Instead, the system relies on the angular rate .sub.x of the shank (which, as described above, is correlated to the predicted walking speed). In this case, the angular rate .sub.x of the shank serves as a surrogate for the walking speed. In alternative embodiments, instead of relying on the angular rate .sub.x of the shank, other parameters may be used to predict the walking speed. The ankle power would then be adjusted accordingly based on the predicted walking speed based on these alternative sensors. For example, the angular rate of the leg section above the knee, or the knee linear moving velocity in stance phase may be used to predict the walking speed of the upcoming step. The Cartesian trajectory of the ankle or knee, tracked using an IMU, could also be used to predict the walking speed of the upcoming step.
(34) In other embodiments, the equations may implemented so as to explicitly compute the estimated walking speed as an intermediate result, and then adjust the various parameters based on that intermediate result to control the power and net non-conservative work (e.g., by replacing Kv(.sub.x) with Kv(speed) in Equation 2).
(35) Preferably, the system includes special-event handing to modify the power level when it determines that a special walking environment exists. For example, the power may be increased for upstairs/up-ramp walking, even though the walk speed is low. Or the power may be decreased for down stairs or down ramp walking even though the walk speed is high. Note that the ankle trajectory or knee trajectory (determined, for example, using an IMU) may be used as a discriminator to determine if a special walking environment exists, so that the characteristics of the ankle (including the reflex) can be adjusted for the special walking environment.
(36) The system described above provides users improved net-work and peak-power to achieve normal biomechanics for ordinary walking across a range of walking speeds. The system also uses reduced motor current at low walking speeds, which is the case for the majority of walking in most people's routines. This may help keep the motor temperature low, save energy, and reduce the frequency of recharging batteries and the need to carry spare batteries. Lower currents also reduce the stress and fatigue on the drive transmission, including the series-spring, and can increase the design life of various components in the device.
(37) The embodiments described above rely on the ankle torque .sub.A as an input to the equations that ultimately control the motor current during controlled dorsiflexion and powered plantar flexion. This ankle torque .sub.A may be determined by a number of approaches. One such approach, which is described in the '384 application, is to actively measure the ankle torque .sub.A using, for example, strain gauges arranged in a Wheatstone bridge configuration to measure the torque applied by the socket attachment at the top of the ankle prosthesis.
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(39) A torque sensor 66 measures the ankle torque .sub.A and send an output that represents that torque to the controller 68. The controller 68 is programmed to control the motor 56 by implementing Equation 2. In alternative embodiments, analog circuitry configured to implement Equation 2 may be used in place of the controller 68. The power driver 60 contains the drive circuitry needed to convert the low level signals from the controller 68 into the high power signals needed to drive the motor 56.
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(41) Another approach for determining the ankle torque .sub.A is to break that torque up into its constituent components, and analyze the torque of each of those components separately. For example, in the design depicted in
(42) If each of the contributing components is known, the total ankle torque can be determined by vector-adding .sub.S and .sub.B (i.e., .sub.A=.sub.S+.sub.B). In the design depicted in
(43) We begin with .sub.S. In
(44) During normal operation, the device will be loaded, and the actual angle of the ankle joint 1B-108 can be determined (e.g., by a high-resolution encoder, not shown, mounted on the ankle joint). In addition, the actual ballscrew extension p can be determined based on the output of the digital encoder 1B-104. The controller inputs p from the motor encoder and retrieves the unloaded angular position (p) from memory. It then inputs the actual angle from the ankle joint angle encoder and subtracts (p) from (i.e., the controller computes (p)). That difference is the angular deflection of the SEE 1B-110. In some embodiments, a single-turn motor controller can be used. At power on, its absolute position within one motor turn and the absolute joint position can be used together to determine the absolute displacement of the ballscrew in relation to the end-of-travel in the plantarflexion direction.
(45) After the deflection has been determined, the torque .sub.S can be found because torque is a function of the deflection. In a simple model, the torque vs. deflection characteristics can be modeled as a linear function (Hooke's Law), so that .sub.S=k.sub.Sdeflection, where k.sub.S is the spring rate for the SEE.
(46) We turn next to the .sub.B component. During dorsiflexion, the shank member 1B-111 pushes towards the foot member 1B-114, and a bumper 1B-112 that sits between those two members (and could be affixed to either member) is compressed. During testing of the previous generation designs, which used a relatively soft plastic for the bumper 1B-112, the inventors recognized that there is observable compliance in the bumper during engagement, in the range of 0.25 of deflection per 85 Nm peak reference load for a 250 lb amputee. When harder plastics are used (e.g., EPDM, with a 95A durometer), there is much less deflection (e.g., 0.1 of deflection per 85 Nm peak reference load for a 250 lb amputee), and the force-deflection characteristic of this compliance became more stable and more easily modeled. Note that the metal shells that house the ankle mechanism will also flex measurably, and so can the foot structure and the member that contacts the bumper. When the flexural displacements are measured empirically for a particular design or sample of a design (e.g., using a test fixture), all of those flexures would be automatically accounted for.
(47) The variation of .sub.B with the compression of the bumper can be determined empirically for a given design or a particular instantiation of a design. One way to do this is to bolt a sample ankle/foot 250 into a test fixture 200, like the one shown in
(48) The Z (vertical) and Y (Horizontal) forces measured by the JR3 210 are summed using vector mathematics to determine the force along the backdrive screw axis. The ankle torque is then calculated by multiplying the axial force by the perpendicular moment arm, after subtracting any torque contribution from the SEE. The ankle torque versus ankle angle is plotted for a number of cycles (e.g., 10 cycles) for every possible angle .sub.C and a least squares best fit line is calculated, assuming a linear relationship .sub.B=K.sub.S(.sub.C.sub.I), where K.sub.S is the rotational spring rate for the bumper 1B-112. The slope of the resulting best-fit line is the spring rate K.sub.S of the bumper in Nm/rad as shown in
(49) Note that when increasing the torque (i.e., when the foot portion is being driven into the bumper and is compressing the bumper), the relationship of the ankle torque to ankle angle deflection is very linear. However when returning back to zero (decreasing torque), the curve is different. This discrepancy is due to the effect of the energy absorbing properties of the bumper. It is preferable to use the slope of the least squares best fit line for the increasing torque portion to determine the spring rate K.sub.S of the bumper.
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(51) Once the torque vs. deflection characteristics of a bumper/ankle shell has been modeled (e.g., as explained above), the .sub.B contribution at any given instant during operation of the prosthesis can be determined by measuring .sub.C and plugging the result into the equation .sub.B=K.sub.S(.sub.C.sub.I), or into an alternative model that models .sub.B as a function of .sub.C. Thus, from a measured angular deflection .sub.C, the second torque component .sub.B can be determined. In alternative embodiments, other ankle angle encoding means could be employed to determine how far the bumper has been compressed, including optical, magneto-restrictive and inductive sensors.
(52) At this point, both the .sub.S and .sub.B components are known. .sub.S can now be added to .sub.T to arrive at .sub.A, and the resulting .sub.A is used as an input to Equation 2 to control the motor.
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(54) As mentioned above, n in Equation 2 can be tuned to make the device more comfortable for the user. Other parameters may also be similarly tuned, such as pff and the threshold angular rate .sub.TH, which affects the Kv(.sub.x) function in Equation 2.
(55) Referring now to
(56) In the above-described embodiments, a single motor is used to implement both plantarflexion and dorsiflexion. But in alternative embodiments, that motor could be replaced by one motor for implementing plantarflexion, and another component for implementing dorsiflexion. In other alternative embodiments, a plurality of motors may be arranged in parallel to perform both plantarflexion and dorsiflexion. In still other embodiments, the electric motors described above can be replaced with other types of motors (e.g., hydraulic motors), in which case the controller and the power driver will have to be adjusted accordingly.
(57) Note that while the concepts described above are explained in the context of prostheses, they can also be applied in the context of orthoses. In addition, while the embodiments described above all relate to ankles, the above-described concepts can be applied in other prosthetic and orthotic applications, such as hips, torso, and arms, in which case suitable modification should be made that will be appreciated by persons skilled in the relevant arts. For example, in the context of a knee, where the reflex occurs right during toe-off, the walking speed prediction would use fresh shank speed measurement just prior to toe-off. In those other contexts, the shank member can be generalized as a proximal member, the foot member can be generalized as a distal member, and dorsiflexion/plantarflexion can be generalized as varying the angle between the distal member and the proximal member. The above-described concepts can also be applied in the context of humanoid robots.
(58) While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.