Transport device and transport method comprising such a transport device
10486913 · 2019-11-26
Assignee
Inventors
Cpc classification
B65G15/30
PERFORMING OPERATIONS; TRANSPORTING
B65G43/08
PERFORMING OPERATIONS; TRANSPORTING
B65G21/14
PERFORMING OPERATIONS; TRANSPORTING
B65G17/06
PERFORMING OPERATIONS; TRANSPORTING
B65G23/32
PERFORMING OPERATIONS; TRANSPORTING
B65G47/28
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G43/08
PERFORMING OPERATIONS; TRANSPORTING
B65G47/26
PERFORMING OPERATIONS; TRANSPORTING
B65G23/32
PERFORMING OPERATIONS; TRANSPORTING
B65G21/14
PERFORMING OPERATIONS; TRANSPORTING
B65G17/06
PERFORMING OPERATIONS; TRANSPORTING
B65G15/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A transport device includes a first transport-element that comprises rotatable transport-element sections and that defines a transport path for transporting materials between front and rear deflection-devices. The path has successive sections along a transport direction and extends between drive-arrangements spaced apart along the transport path. The drive-arrangements interactively connect to the transport-element at different locations along the transport path. Rotatable transport-element sections are repositioned relative to one another in such a way to change an overall length of the first transport-element. Targeted controlling of adjacent transport path sections at a differential speed by way of the first and second drive-arrangements creates an accumulation or a gap of transport material on a transport-path section.
Claims
1. An apparatus comprising a transport device for transporting materials in a transport direction, said transport device comprising a front deflection-device, a rear deflection-device, a first drive-arrangement, a second drive-arrangement, and a first transport-element that comprises rotatable transport-element sections and that defines a transport path between said front deflection-device and said rear deflection-device, wherein said transport path comprises a first transport-path section and a second transport-path section arranged in succession along said transport direction and extending between said first drive-arrangement and said second drive-arrangement, wherein said transport path transports said materials, wherein, as a result of being guided over said front deflection-device and said rear deflection-device, said first transport-element forms a closed loop around which said first transport-element circulates, wherein said first drive-arrangement and said second drive-arrangement cooperate to drive said first transport-element, wherein said first drive-arrangement and said second drive-arrangement are spaced apart from each other along said transport path, wherein said first drive-arrangement and said second drive-arrangement are interactively connected to said first transport-element at different locations along said transport path, wherein said rotatable transport-element sections are capable of being repositioned relative to one another to change an overall length of said first transport-element, and wherein said first and second drive arrangements are controlled to cause said first and second transport-path sections to move at different speeds to create one of an accumulation and a gap on one of said first and second transport-path sections.
2. The apparatus of claim 1, further comprising a control unit, wherein said control unit is connected to said first drive-arrangement and to said second drive-arrangement, wherein said control unit provides coordinated control over said first and second transport-path sections.
3. The apparatus of claim 2, wherein said control unit comprises a processor, storage, and an interface, said storage interacting with said processor and said interface providing a mechanism for communicating with said control unit.
4. The apparatus of claim 3, wherein said processor is configured to execute a control routine for controlling said first and second drive-arrangements.
5. The apparatus of claim 3, wherein said storage is configured for storage of measured control data and target control data, said measured control data including data indicative of speed, direction of rotation, angle of rotation, and a torque.
6. The apparatus of claim 3, wherein said processor is configured to compare said measured control data with said target control data, said measured control data having been received through said interface, wherein said processor is further configured to modify said control routine to control said first and second drive-arrangements based on a comparison between said measured control data and said target control data.
7. The apparatus of claim 3, wherein said processor is configured to determine measured control data based at least in part on a nominal current, wherein said nominal current is a current that is needed to operate one of said first and second drive-arrangements.
8. The apparatus of claim 3, wherein said processor is configured to define a master drive and a slave drive, said master drive and said slave drive being selected from the group consisting of said first drive-arrangement and said second drive-arrangement.
9. The apparatus of claim 1, wherein said first and second drive-arrangements comprise direct-drive electric motors.
10. The apparatus of claim 1, wherein said transport path comprises a straight course.
11. The apparatus of claim 10, wherein said straight course is disposed between said first and second drive-arrangements.
12. The apparatus of claim 1, wherein said front and rear deflection-devices are formed by corresponding ones of said first and second drive-arrangements.
13. The apparatus of claim 1, further comprising a second transport-element, wherein said first and second transport-elements are adjacent to each other, and wherein said first and second transport elements are arranged square to said transport direction.
14. The apparatus of claim 13, wherein said second transport-element comprises at least a pair of drive-arrangements.
15. The apparatus of claim 13, wherein said first and second drive-arrangements are common to said first and second transport-elements, whereby each transport element is driven by said first and second drive-arrangements.
16. The apparatus of claim 15, wherein said second transport-element comprises rotatable transport-element sections that configured to rotate and to be repositioned relative to one another to change an overall length of said second transport-element.
17. The apparatus of claim 1, wherein said first transport-element comprises a conveyor chain that comprises a plurality of chain links.
18. The apparatus of claim 1, further comprising a processor configured to operate said first drive-arrangement with first target control data and to operate said second drive-arrangements with second target control data, wherein said first and second target control data differ from each other.
19. The apparatus of claim 18, wherein said first transport-path section and said second transport-path section comprise a front transport-section and a rear transport-section, wherein material reaches said rear transport-section before reaching said front transport-section, wherein said processor is configured to control said front and rear transport-sections such that said front transport-section conveys at a higher speed than said rear transport-section.
20. The apparatus of claim 18, wherein said first transport-path section and said second transport-path section comprise a front transport-section and a rear transport-section, wherein material reaches said rear transport-section before reaching said front transport-section, wherein said processor is configured to control said front and rear transport-sections such that said front transport-section conveys at a lower speed than said rear transport-section.
21. The apparatus of claim 1, further comprising a control unit that provides coordinated control over individual transport path sections, wherein said control unit controls said first and second drive-arrangements based at least in part on target control data that is preset such that a third transport-path section is in a particular state, wherein said particular state is selected from the group consisting of a fully-extended state and a fully-retracted state, and wherein said third transport-path section is selected from the group consisting of said first transport-path section and said second transport-path section.
22. The apparatus of claim 1, further comprising a control unit that provides coordinated control over individual transport path sections by controlling said first and second drive-arrangements based at least in part on target control data that is preset in such a way that changing a length of a third transport-path section occurs only after a change in length of a fourth transport-path section has been effected, wherein said third and fourth transport-path sections are selected from the group consisting of said first and second transport-path sections.
23. A process for using a product, said product comprising a transport device for transporting materials in a transport direction, said transport device comprising a front deflection-device, a rear deflection-device, a first drive-arrangement, a second drive-arrangement, and a first transport-element that comprises rotatable transport-element sections and that defines a transport path between said front deflection-device and said rear deflection-device, wherein said transport path comprises a first transport-path section and a second transport-path section arranged in succession along said transport direction and extending between said first drive-arrangement and said second drive-arrangement, wherein said transport path transports said materials, wherein, as a result of being guided over said front deflection-device and said rear deflection-device, said first transport-element forms a closed loop around which said first transport-element circulates, wherein said first drive-arrangement and said second drive-arrangement cooperate to drive said first transport-element, wherein said first drive-arrangement and said second drive-arrangement are spaced apart from each other along said transport path, wherein said first drive-arrangement and said second drive-arrangement are interactively connected to said first transport-element at different locations along said transport path, wherein said rotatable transport-element sections are capable of being repositioned relative to one another to change an overall length of said first transport-element, and wherein said first and second drive arrangements are controlled to cause said first and second transport-path sections to move at different speeds to create one of an accumulation and a gap on one of said first and second transport-path sections, wherein said process comprises transporting materials in a transport direction using said transport device.
24. The method of claim 23, wherein transporting materials comprises transporting beverages.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention is explained in detail below through the use of embodiment examples with reference to the figures, in which:
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DETAILED DESCRIPTION
(11)
(12) The transport device 1 includes an endlessly circulating transport element 3 that forms a closed loop. Examples of a suitable transport element 3 include but are not limited to a transport belt, a conveyor chain, and a flat top chain.
(13) In the embodiment shown in
(14) A front deflection-device 4.1 is arranged below the transport plane TE at the front end 1.1. Similarly, a rear deflection-device 4.2 is arranged below the transport plane TE at the rear end 1.2. The front and rear deflection-devices 4.1, 4.2 are implemented as freely-rotating return-rollers arranged on a machine frame 1.10 of the transport device 1.
(15) At the front end 1.1, the transport element 3 is guided over the front deflection-device 4.1. At the rear end 1.2, the transport element 3 is guided over the rear deflection device 4.2. The transport element 3 thus forms a transport path TS between the front and rear deflection-devices 4.1, 4.2.
(16) The transport device 1 includes first and second drive arrangements 5.1, 5.2 that are spaced apart along the transport path TS. These drive arrangements 5.1, 5.2 drive the transport element 3. These drive arrangements 5.1, 5.2 can also be arranged below the transport plane TE on the machine frame 1.10. A control unit 11 controls the first and second drive-arrangements 5.1, 5.2 via a control line 12.
(17) The transport path TS has first and second transport-path sections TSA1, TSA2, each of which extends along the transport direction A. In this configuration, the first transport-path section TSA1 extends from the first drive-arrangement 5.1 as far as the second drive-arrangement 5.2. The second transport-path section TSA2 extends from the second drive-arrangement 5.2 to the rear end 1.2 of the transport path TS.
(18) The fact that only first and second drive arrangements 5.1, 5.2 are described herein is only for ease of exposition. Embodiments can include a transport element with three or more drive-arrangements 5. The number of drive arrangements 5 depends on any one or more factors that include: the size of the transport device 1, the length of the transport path TS, the mass of the transport materials 2 that must be conveyed, and the desired geometrical design of the transport path TS, for example, whether it is to be straight or curved.
(19) If the transport path TS has a curve, then at least one drive arrangement 5 can be provided before the curve. In an especially preferable embodiment, first and second drive-arrangements 5.1, 5.2 flank the curve such that the first drive-arrangement 5.1 is before the curve and the second drive-arrangement 5.2 is after curve.
(20) In one embodiment of the transport device 1, the first drive-arrangement 5.1 constitutes a front deflection device 4.1 and the second drive-arrangement 5.2 constitutes the rear deflection device 4.2. This means that both the circulatory driving and the deflecting of transport element 3 are carried out by one and the same element, namely the corresponding one of the first and second drive arrangements 5.1, 5.2. In this embodiment of the transport device 1, the first and second drive-arrangements 5.1, 5.2 also assume the functionality of the front and rear deflection-devices 4.1, 4.2.
(21) In some embodiments, electric motors implement the first and second drive-arrangements 5.1, 5.2. Suitable types of electric motor include a gearless electric motor, a directly-driven electric motor, a stepper motor, a servo-motor, and a torque motor. The electric motor that includes an internal stator 6 and an external rotor 7. The internal stator 6 connects to the machine frame 1.10 so that it cannot rotate.
(22) In those cases in which the transport element 3 uses chains on a peripheral face thereof, the external rotor 7 includes chain gearing 8 that concentrically surrounds a motor axis MA that is oriented square to the transport direction A. The first and second drive arrangement 5.1, 5.2 form the drive arrangement of the transport device 1. Each rotor 7 interactively connects to at least one transport element 3 using its gearing 8.
(23) A support shaft 9 has both ends thereof held on the machine frame 1.10 to prevent twisting. This support shaft 9 supports the stators 6 of the first and second drive-arrangement 5.1, 5. Referring to
(24) In an alternative embodiment, the first and second drive arrangements 5.1, 5.2 are arranged externally on the machine frame 1.10. Each drive arrangement 5.1, 5.2 uses its rotor 7 to transmit rotary motion to a drive shaft that connects to the transport element 3. The drive shaft establishes a frictional connection between the drive arrangement 5.1, 5.2 and the transport element 3.
(25) A control unit 11 controls the first and second drive-arrangements 5.1, 5.2. A suitable control unit 11 is a machine control-system or a part of the machine control-system of either the transport device 1 or of a system that comprises the transport device 1. The control unit 11 permits the first and second drive-arrangements 5.1, 5.2 to be controlled and/or regulated in coordination with one another.
(26) In some embodiments, a processor device 11.1 establishes master-slave coupling with the first and second drive-arrangements 5.1, 5.2. In some of these embodiments, the first and second drive-arrangements 5.1, 5.2 operate such that the first drive-arrangement 5.1 uses the control unit 11 to configures the master, i.e. command drive and the second drive arrangement 5.2 uses the control unit 11 to configure a slave, i.e. a follower drive coupled to the master drive. The first and second drive-arrangements 5.1, 5.2 alternate in their function. This promotes synchronization of the first and second drive-arrangements 5.1, 5.2.
(27) The operation of the first and second drive-arrangement 5.1, 5.2 can be controlled by a control routine STR that is executed in the control unit 11. For this purpose, the control unit 11 comprises at least one processor unit 11.1 for executing the control routine STR. The control unit 11 also comprises a storage unit 11.2 that interacts with the processor unit 11.1 for storage of control data SD that is transmitted to and received by the first and second drive arrangement 5.1, 5.2 via an interface 11.3 from the control unit 11 over the control line 12.
(28) The control data SD comprises actual control-data ISD1, ISD2 determined at the first and second drive-arrangements 5.1, 5.2. Examples of such actual control-data ISD1, ISD2 include actual speed IDZ1, IDZ2, actual direction of rotation IDR1, IDR2, actual angle of rotation IDW1, IDW2, and actual torque IDM1, IDM2. The control data SD also includes corresponding target control data SSD1, SSD2. Examples of such target control data include such target speed SDZ1, SDZ2, target direction of rotation SDR1, SDR2, target angle of rotation SDW1, SDW2, and target torque SDM1, SDM2.
(29) In the foregoing nomenclature, the parameters identified by the suffix 1 relate to the first drive arrangement 5.1 and those identified by the suffix 2 relate to the second drive arrangement 5.2. In those embodiments with more than two drive-arrangements, a corresponding parameter set of actual and target data with a corresponding suffix will be stored as part of the control data SD in the control unit 11 for those additional drive-arrangements.
(30) In some embodiments, the processor unit 11.1 determines actual control data ISD from the nominal current needed to operate the drive arrangement 5.1, 5.2 in order to generate a corresponding drive motion by way of the transport element 3. The drive motion generated by the transport element 3 can also be deduced from the change over time of the nominal current and/or power consumption or from the change over time of the power consumption of the first and second drive-arrangements 5.1, 5.2.
(31) The processor unit 11.1 compares actual control data ISD received across the interface 12.3 with target control data SSD and as a function thereof to convert it to control data SD for control routine STR, and/or to define control commands that are transmitted to the corresponding drive arrangement 5.1, 5.2 of the corresponding transport path section TSA. This results in controlled operation of a transport path section TSA as a function of control data SD that is generated by way of a control routine STR. Predefined, i.e. preselected, target control data SSD can also be stored in the storage unit 10.2.
(32) Unlike the embodiment in
(33) The transport device 1 also provides two front deflection devices 4.1 at the front end 1.1 and two rear deflection devices 4.2 at the rear end 1.2. Each of the deflection devices 4.1, 4.2 rotates as a result of having been arranged on a common axis on the machine frame 1.10. The front two and rear two deflection devices 4.1, 4.2 can each be arranged so as to rotate independently of one another about their corresponding axis in such a way that different transport speeds can be realized with the first and second transport element 3.1, 3.2.
(34) In an alternative embodiment, the first and second drive-arrangements 5.1, 5.2 are common to all of the transport elements 3. As a result, each of the transport elements 3 is driven by at least two drive-arrangements, namely the first drive arrangement 5.1 and the second drive arrangement 5.2.
(35) In some embodiments, each of the first and second transport elements 3.1, 3.2 can be interactively connected at its front end 1.1 with the first drive-arrangement 5.1 and at its rear end 1.2 with the second drive-arrangement 5.2 so that each individual transport element 3.1, 3.2 is interactively connected to at least two drive-arrangements 5.1, 5.2 that are used by both transport elements 3.1, 3.2 in common. The drive arrangements 5.1, 5.2 each operate a drive shaft that is interactively connected to both the first and second transport-elements 3.1, 3.2.
(36)
(37) Referring now to
(38) As is shown in
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(40) The transport element 3 of
(41) The chain link 41 comprises a first chain-link segment 49 and a second chain-link segment 50, both which can be seen in
(42) On each of the sides facing away from the slot 53, a pin 54 passes between corresponding slots 53 of chain-link elements 51 of the first chain-link section 49 and the corresponding chain-link elements 52 or their associated slots 53 of the second chain-link section 50. The pins 54 can be repositioned along the corresponding slots 53 so that the chain link 41 can change its length between a retracted position, as shown in
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(44) The transport path TS can comprise at least two transport path sections TSA, each extending between two drive-arrangements 5 that succeed one another in the transport direction A. Each transport path section TSA is formed from plural transport-element sections, i.e. for example the chain links 41,41 of the transport elements 3, 3.
(45) The embodiment of
(46) In this embodiment, each transport path section TSA can be operated by the drive arrangement 5 that is associated with it. This can be effected with target control data SSD, such as target speed SDZ, target angle of rotation SDW, or target torque SDM. The target control data SSD is coordinated with other drive-arrangements 5.
(47) Provision can be made for example for transport path sections TEA to be controlled in coordination with one another and with different target control data SSD, for example a different target speed SDZ, by way of the control unit 11. By configuring the transport element 3, 3 according to the embodiments in
(48) The first transport path section TSA1 can be operated at a target speed SDZ that is higher than that of the second transport path section TSA2. As a result, a reduction in the length of the transport element 3, 3 occurs along first transport path section TSA1 with a resulting accumulation of the transport materials 2 that are present on this first transport path section TSA1 of the transport path TS.
(49) Then again, the third transport path section TSA3 can be operated at a target speed SDZ that is higher than that of the second transport path section TSA2. Along the second transport path section TSA2 this leads to an increase in the length of the transport element 3, 3 and consequently to formation of a gap in the transport materials 2 present on this second transport path section TSA2 of the transport path TS. In other words, by a targeted controlling of the adjacent transport path sections TSA at a differential speed, it is possible by way of the drive-arrangements 5 to either form an accumulation of the transport materials 2 that are present on this transport path section TSA or to form a gap in those transport materials 2.
(50) In one embodiment, target control data SSD is preset in the processor unit 11.1 in such a way that the respective transport path section TSA is fully elongated, i.e. extended or stretched, and/or fully retracted, i.e. compressed or pushed together. In other embodiments, the target control data SSD is preset in the processor unit 11.1 in such a way that a lengthening and/or shortening of a transport path section TSA is not effected until the stretching and/or compressing of the other transport path section TSA is fully effected, i.e. finally complete.
(51) In another embodiment, the transport device 1 has a chain buffer or chain store 55. Depending on the operating state of the transport device 1, the chain store 55 either absorbs superfluous lengths of the transport element 3, 3 or supplies additional lengths of the transport element 3, 3 as they are needed. The superfluous lengths typically include those transport element sections that are not currently required. Further deflection devices 56 and/or the separate drive-arrangements 57 can be associated with the chain store 55 for this purpose.
(52) The invention has been described hereinbefore by reference to embodiments. It goes without saying that numerous variations as well as modifications are possible without departing from the concept underlying the invention.